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My Presentation Topic Name Is –
Rails Fastening
Name : Mohammad Khasrul Alam
ID No. : 003-18-23
Batch No. : CE-21
Department Of Civil Engineering
Southern University Bangladesh.
. Submitted To:
Hasina Iasmin
Assistant Professor
Southern University Bangladesh
Index
What we can learn from that presentation :
 Fixtures And Fastenings
 Rail Fixtures & Fastening Figure
 Types Of Fixtures & Fastening
 Fish Plates, Fish Plates Figures
 Requirements Of Fish Plates
 Bearing Plates, Bearing Plate Figure, Function Of Bearing Plate
 Advantages And Disadvantages Of Fixtures And Fastenings
 Spikes, Dog Spikes, Round Spikes, Screw Spikes, Elastic Spikes
 Requirements Of A Good Spike
 Bolts, Fish Bolts, Hook Bolts, Fang Bolts
 Keys, Wooden Keys, Metal Keys
 Anti-creepers
 Let's See How The Rail Ties And How To Make Different Parts Of It…
 End
FIXTURES AND FASTENINGS
Fixtures and fastenings are fittings requires
for joining of rails end to end and also for
fixing the rails to sleepers in a track.
RAIL FIXTURES & FASTENING FIGURE
TYPES OF FIXTURES & FASTENING
Rail fastening system is a means of fixing rails to sleepers.
Used to keep rails in proper position
Important fittings are:
 FISH PLATES
 SPIKES
 BOLTS
 KEYS
 PLATES
FISH PLATES
 Fish plates are used in rail joints to maintain the
continuity of the rails.
 Two types of fish plates are commonly used on
Indian Railways for joining F.F. and B.H. rails,
each fish plate is 457 mm long and provided with
four holes 32 mm at a spacing of 114 mm c/c.
 These are manufactured of steel and are so
designed that they fit in between the head and foot
of the rail.
FISH PLATES FIGURES
REQUIREMENTS OF FISH PLATES
 They should hold the adjoining ends of rails in
correct horizontal and vertical plane.
 They should allow free longitudinal movements of
rails due to temperature variation.
 They should be able to resist all types of wear.
 They should be able to bear the vertical and lateral
stresses which come at joints without any distortion.
 They should allow easy renewal and replacement of
rails in case of wear and damage
BEARING PLATES
 Bearing plates are cast iron or steel plates placed in
between the F.F rail and wooden sleepers of a railway track.
 F.F. rails if fixed directly on wooden sleepers sink in the
sleeper due to the heavy loads of trains and thus loosen the
spikes.
 To overcome this difficulty bearing plates are used under
F.F. rails to distribute the load over a wider area and bring
the intensity of pressure within limit.
 Bearing plates give the required 1 in 20 inward slope to the
rail directly and no adzing is required in the wooden
sleeper.
 These are fixed to sleepers by spikes.
BEARING PLATE FIGURE
FUNCTION OF BEARING PLATE
 To prevent sinking of rail in wooden sleeper
 To distribute the load uniformly
 To enable the spike to be held tight
 To prevent shifting of rail
 To eliminate adding of wooden sleeper
 To maintain gauge when bearing plate are used
 To achieve economy
ADVANTAGES
Following are the advantages of bearing plates:
(i) They distribute the loads to wider area and prevent sinking
of the rail to the sleeper.
(ii) They avoid adzing of sleepers.
(iii) They enable the spikes to remain tight and require less
maintenance.
(iv) Bearing plates prevent the widening of gauge on curves.
(v) Bearing plates increase the overall stability of the track.
(vi) They prevent the destruction of the sleeper due to rubbing
action of the rail.
DISADVANTAGES
Following are the disadvantages of bearing
plates:
(i) When the bearing plates become loose due to
settlement of ballast, moisture is likely to enter
between the sleepers and plates, causing sleepers to
wear.
(ii) When any spike is damaged and it is required to
be redriven at another place, all other spikes of the
bearing plates have to be removed, which will
reduce the holding power of the spikes.
SPIKES
Spikes are used to fix rails to wooden sleepers.
Spikes are of following types:
 Dog spikes
 Round spikes
 Screw spikes
 Elastic spik
DOG SPIKES
 Dog spikes are the cheaper type
of spikes which hold the rails at
correct gauge and can be easily
fixed and removed.
 These are commonly used for
holding F.F. rails.
 Four dog spikes are used per
sleeper, two on either side of the
rail.
 The disadvantage of dog spikes
is that these become loose under
the wave action caused by the
moving train.
ROUND SPIKES
 Round spikes are
used for fixing
chairs of B.H. rails
to wooden sleepers
and also for fixing
slide chairs of points
and crossings.
 These have either
cylindrical or
hemispherical head
and blunt end.
SCREW SPIKES
 Screw spikes are tapered
screws with V-threads.
 Their head is circular with
a square projection and
are used to fasten rails
with wooden sleepers.
 The holding power of these
spikes is more than double
to that of dog spikes and
can resist the lateral thrust
better than the dog spikes
ELASTIC SPIKES
 Elastic spikes are used
for fixing F.F. rails to
wooden sleepers.
 These give better grip
and result in reduction
of wear and tear of rail.
 The advantage of this
type of spike is that it
is not pulled up by the
wave action of the
moving train.
REQUIREMENTS OF A GOOD SPIKE
 It should be easy in fixing or removing
from the sleepers.
 It should hold the rails and bearing plates
in proper position.
 It should be cheap.
 It should require minimum maintenance.
 It should not come out of the sleepers
under vibrations.
BOLTS
Different types of
bolts used in
Indian Railway
are described
below:-
FISH BOLTS
HOOK BOLTS
FANG BOLTS
FISH BOLTS
 Fish bolts are used for connecting fish plates
with the rails.
 Four bolts are required for each pair of fish
plates.
 These bolts are inserted from outside the track
and bolted on the inside of the track.
 Fish bolts have to withstand shear due to
heavy transverse stresses, hence they are
manufactured of medium or high carbon steel.
 The length of fish bolt depends on the type of
fish plate used.
 For 44.70kg rail, the fish bolts of 25 mm dia
and 127.6 mm length are used.
 These bolts get loosened due to vibration of
moving train and hence these are to be
tightened time to time.
 Too much tightening of bolts is prohibited as
it prevents free expansion or contraction of
rails due to temperature vibrations.
HOOK BOLTS
 Hook bolts are also known as
dog bolts due to the shape of
their heads. These bolts are
used to fix sleepers which rest
directly on a girder.
 Two bolts per sleeper are
used.
 Dog bolts are of two types.
 (i) Sloping lips- for fixing
sleepers to plate girder spans.
 (ii) Straight lips- for fixing
sleepers to joist spans
FANG BOLTS
 Fang bolts are used for
fixing side chairs to
sleepers.
 These are alternative to
screw or round spikes.
 The fang bolts are found
to be more effective but
are not generally used,
because fixing and
removal of these bolts are
difficult.
KEYS
 These are small
tapered pieces of
timber or steel used to
fix rails to chairs on
metal sleepers.
 Keys are of two
types
 Wooden keys
 Metal keys
WOODEN KEYS
 Wooden keys are small
straight or tapered pieces
of timber.
 These are cheap and Easily
prepared.
 These are not strong and
become loose under
vibrations.
 These require frequent
maintenance.
 Wooden keys are not used
now-a days in
 Indian Railways.
METAL KEYS
 Metal keys are small
tapered or spring like
pieces of steel.
 These keys are much
more durable than
wooden keys.
 Metal keys are of
two types.
 Stuart`s key and
 Morgan key
ANTI-CREEPERS
 Anti-creepers are
used to prevent
creep in a railway
track.
 Different shapes
of anti-creepers
are available and
are fixed to the
foot of rail.
Let's see how the rail ties and how to
make different parts of it…
CONCLUSIONS
At present, scholars have proposed a variety of algorithms for the processing of 3D
visual measurement data, but they are not very versatile, the algorithms are highly
correlated with the characteristics of the measured objects, and the related
theoretical algorithms are not fully studied. In this context, this article uses the
increased third-dimensional data to obtain more information about the measured
object, reduce data deviation, improve measurement accuracy, and improve the
accuracy of the state evaluation of critical track components. Analysis and research
of 3D visual measurement data. We make full use of the two-dimensional intensity
and three-dimensional depth multi-source information obtained by the structured
light three-dimensional sensor, combine the advantages of the data, and propose
an automatic detection algorithm for fasteners and nuts (bolts) combined with
multi-source data. Firstly, the position of the fastener is located using the dynamic
template matching method from the two-dimensional intensity map, and then the
watershed algorithm is used to segment the nut and bolt objects in the
corresponding three-dimensional depth map. Finally, based on the location and
geometric prior information of the track facility, we designed a model for detecting
the tightness of rail fasteners. The experimental results show that the detection
method proposed in this paper can effectively detect the abnormal state of the
fastener being too loose or too tight, and the detection rate reaches more than 90%,
and the automatic detection of the fastener tightness is basically realized.
REFERENCES
 M. Altuntas, “Elevator Guide Rail Anchor Elements Experimental Stress Analysis”
MSc. Thesis, Istanbul Technical University, Turkey, 2012.
 S. Atay, “Experimental Stress Analysis of Complete Rail Fastening Systems” MSc.
Thesis, Istanbul Technical University, Turkey, 2013.
 S. Atay, E. Kayaoglu, A. Candas, C. E. Imrak, S. Targıt, Y.Z. Kocabal
“Determination of Loads Acting on Guide Rail Fixing under Certain Loading
Condition” ELEVCON 20th International Congress on Vertical Transportation
Technologies, pp.85-92 (2014).
 BS A 305, 1994. Bolt Testing Method, British Standard Institute, London.
 M. Altuntas, O. Salman, C. E. Imrak “Experimental stress analysis of elevator
guiding equipment”. Key Engineering Materials, Vol.572, pp. 177-180 (2014).
 M. Merz, “Practical stress behaviour of complete rail fastening systems”.
ELEVATION Vol. 68, p56-62 (2010).
 M. Merz, “Practical stress detection on rail anchors”. Hilti Corporation, ELEVCON
The 17th International Congress on Vertical Transportation Technologies,
Thessaloniki, 268-277 (2008).
Thank You
See you again any other class and
any other presentation.
End

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Rails fastening.

  • 1. My Presentation Topic Name Is – Rails Fastening Name : Mohammad Khasrul Alam ID No. : 003-18-23 Batch No. : CE-21 Department Of Civil Engineering Southern University Bangladesh. . Submitted To: Hasina Iasmin Assistant Professor Southern University Bangladesh
  • 2. Index What we can learn from that presentation :  Fixtures And Fastenings  Rail Fixtures & Fastening Figure  Types Of Fixtures & Fastening  Fish Plates, Fish Plates Figures  Requirements Of Fish Plates  Bearing Plates, Bearing Plate Figure, Function Of Bearing Plate  Advantages And Disadvantages Of Fixtures And Fastenings  Spikes, Dog Spikes, Round Spikes, Screw Spikes, Elastic Spikes  Requirements Of A Good Spike  Bolts, Fish Bolts, Hook Bolts, Fang Bolts  Keys, Wooden Keys, Metal Keys  Anti-creepers  Let's See How The Rail Ties And How To Make Different Parts Of It…  End
  • 3. FIXTURES AND FASTENINGS Fixtures and fastenings are fittings requires for joining of rails end to end and also for fixing the rails to sleepers in a track.
  • 4. RAIL FIXTURES & FASTENING FIGURE
  • 5. TYPES OF FIXTURES & FASTENING Rail fastening system is a means of fixing rails to sleepers. Used to keep rails in proper position Important fittings are:  FISH PLATES  SPIKES  BOLTS  KEYS  PLATES
  • 6. FISH PLATES  Fish plates are used in rail joints to maintain the continuity of the rails.  Two types of fish plates are commonly used on Indian Railways for joining F.F. and B.H. rails, each fish plate is 457 mm long and provided with four holes 32 mm at a spacing of 114 mm c/c.  These are manufactured of steel and are so designed that they fit in between the head and foot of the rail.
  • 8. REQUIREMENTS OF FISH PLATES  They should hold the adjoining ends of rails in correct horizontal and vertical plane.  They should allow free longitudinal movements of rails due to temperature variation.  They should be able to resist all types of wear.  They should be able to bear the vertical and lateral stresses which come at joints without any distortion.  They should allow easy renewal and replacement of rails in case of wear and damage
  • 9. BEARING PLATES  Bearing plates are cast iron or steel plates placed in between the F.F rail and wooden sleepers of a railway track.  F.F. rails if fixed directly on wooden sleepers sink in the sleeper due to the heavy loads of trains and thus loosen the spikes.  To overcome this difficulty bearing plates are used under F.F. rails to distribute the load over a wider area and bring the intensity of pressure within limit.  Bearing plates give the required 1 in 20 inward slope to the rail directly and no adzing is required in the wooden sleeper.  These are fixed to sleepers by spikes.
  • 11. FUNCTION OF BEARING PLATE  To prevent sinking of rail in wooden sleeper  To distribute the load uniformly  To enable the spike to be held tight  To prevent shifting of rail  To eliminate adding of wooden sleeper  To maintain gauge when bearing plate are used  To achieve economy
  • 12. ADVANTAGES Following are the advantages of bearing plates: (i) They distribute the loads to wider area and prevent sinking of the rail to the sleeper. (ii) They avoid adzing of sleepers. (iii) They enable the spikes to remain tight and require less maintenance. (iv) Bearing plates prevent the widening of gauge on curves. (v) Bearing plates increase the overall stability of the track. (vi) They prevent the destruction of the sleeper due to rubbing action of the rail.
  • 13. DISADVANTAGES Following are the disadvantages of bearing plates: (i) When the bearing plates become loose due to settlement of ballast, moisture is likely to enter between the sleepers and plates, causing sleepers to wear. (ii) When any spike is damaged and it is required to be redriven at another place, all other spikes of the bearing plates have to be removed, which will reduce the holding power of the spikes.
  • 14. SPIKES Spikes are used to fix rails to wooden sleepers. Spikes are of following types:  Dog spikes  Round spikes  Screw spikes  Elastic spik
  • 15. DOG SPIKES  Dog spikes are the cheaper type of spikes which hold the rails at correct gauge and can be easily fixed and removed.  These are commonly used for holding F.F. rails.  Four dog spikes are used per sleeper, two on either side of the rail.  The disadvantage of dog spikes is that these become loose under the wave action caused by the moving train.
  • 16. ROUND SPIKES  Round spikes are used for fixing chairs of B.H. rails to wooden sleepers and also for fixing slide chairs of points and crossings.  These have either cylindrical or hemispherical head and blunt end.
  • 17. SCREW SPIKES  Screw spikes are tapered screws with V-threads.  Their head is circular with a square projection and are used to fasten rails with wooden sleepers.  The holding power of these spikes is more than double to that of dog spikes and can resist the lateral thrust better than the dog spikes
  • 18. ELASTIC SPIKES  Elastic spikes are used for fixing F.F. rails to wooden sleepers.  These give better grip and result in reduction of wear and tear of rail.  The advantage of this type of spike is that it is not pulled up by the wave action of the moving train.
  • 19. REQUIREMENTS OF A GOOD SPIKE  It should be easy in fixing or removing from the sleepers.  It should hold the rails and bearing plates in proper position.  It should be cheap.  It should require minimum maintenance.  It should not come out of the sleepers under vibrations.
  • 20. BOLTS Different types of bolts used in Indian Railway are described below:- FISH BOLTS HOOK BOLTS FANG BOLTS
  • 21. FISH BOLTS  Fish bolts are used for connecting fish plates with the rails.  Four bolts are required for each pair of fish plates.  These bolts are inserted from outside the track and bolted on the inside of the track.  Fish bolts have to withstand shear due to heavy transverse stresses, hence they are manufactured of medium or high carbon steel.  The length of fish bolt depends on the type of fish plate used.  For 44.70kg rail, the fish bolts of 25 mm dia and 127.6 mm length are used.  These bolts get loosened due to vibration of moving train and hence these are to be tightened time to time.  Too much tightening of bolts is prohibited as it prevents free expansion or contraction of rails due to temperature vibrations.
  • 22. HOOK BOLTS  Hook bolts are also known as dog bolts due to the shape of their heads. These bolts are used to fix sleepers which rest directly on a girder.  Two bolts per sleeper are used.  Dog bolts are of two types.  (i) Sloping lips- for fixing sleepers to plate girder spans.  (ii) Straight lips- for fixing sleepers to joist spans
  • 23. FANG BOLTS  Fang bolts are used for fixing side chairs to sleepers.  These are alternative to screw or round spikes.  The fang bolts are found to be more effective but are not generally used, because fixing and removal of these bolts are difficult.
  • 24. KEYS  These are small tapered pieces of timber or steel used to fix rails to chairs on metal sleepers.  Keys are of two types  Wooden keys  Metal keys
  • 25. WOODEN KEYS  Wooden keys are small straight or tapered pieces of timber.  These are cheap and Easily prepared.  These are not strong and become loose under vibrations.  These require frequent maintenance.  Wooden keys are not used now-a days in  Indian Railways.
  • 26. METAL KEYS  Metal keys are small tapered or spring like pieces of steel.  These keys are much more durable than wooden keys.  Metal keys are of two types.  Stuart`s key and  Morgan key
  • 27. ANTI-CREEPERS  Anti-creepers are used to prevent creep in a railway track.  Different shapes of anti-creepers are available and are fixed to the foot of rail.
  • 28. Let's see how the rail ties and how to make different parts of it…
  • 29. CONCLUSIONS At present, scholars have proposed a variety of algorithms for the processing of 3D visual measurement data, but they are not very versatile, the algorithms are highly correlated with the characteristics of the measured objects, and the related theoretical algorithms are not fully studied. In this context, this article uses the increased third-dimensional data to obtain more information about the measured object, reduce data deviation, improve measurement accuracy, and improve the accuracy of the state evaluation of critical track components. Analysis and research of 3D visual measurement data. We make full use of the two-dimensional intensity and three-dimensional depth multi-source information obtained by the structured light three-dimensional sensor, combine the advantages of the data, and propose an automatic detection algorithm for fasteners and nuts (bolts) combined with multi-source data. Firstly, the position of the fastener is located using the dynamic template matching method from the two-dimensional intensity map, and then the watershed algorithm is used to segment the nut and bolt objects in the corresponding three-dimensional depth map. Finally, based on the location and geometric prior information of the track facility, we designed a model for detecting the tightness of rail fasteners. The experimental results show that the detection method proposed in this paper can effectively detect the abnormal state of the fastener being too loose or too tight, and the detection rate reaches more than 90%, and the automatic detection of the fastener tightness is basically realized.
  • 30. REFERENCES  M. Altuntas, “Elevator Guide Rail Anchor Elements Experimental Stress Analysis” MSc. Thesis, Istanbul Technical University, Turkey, 2012.  S. Atay, “Experimental Stress Analysis of Complete Rail Fastening Systems” MSc. Thesis, Istanbul Technical University, Turkey, 2013.  S. Atay, E. Kayaoglu, A. Candas, C. E. Imrak, S. Targıt, Y.Z. Kocabal “Determination of Loads Acting on Guide Rail Fixing under Certain Loading Condition” ELEVCON 20th International Congress on Vertical Transportation Technologies, pp.85-92 (2014).  BS A 305, 1994. Bolt Testing Method, British Standard Institute, London.  M. Altuntas, O. Salman, C. E. Imrak “Experimental stress analysis of elevator guiding equipment”. Key Engineering Materials, Vol.572, pp. 177-180 (2014).  M. Merz, “Practical stress behaviour of complete rail fastening systems”. ELEVATION Vol. 68, p56-62 (2010).  M. Merz, “Practical stress detection on rail anchors”. Hilti Corporation, ELEVCON The 17th International Congress on Vertical Transportation Technologies, Thessaloniki, 268-277 (2008).
  • 31. Thank You See you again any other class and any other presentation. End