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Food Dehydration Options
                                                                        Value-Added Technical Note

National Sustainable Agriculture Information Service
    www.attra.ncat.org
 Abstract: Dehydrating foods reduces the moisture in them to levels that inhibit the microbial growth that causes them to rot. Pre-
 treating some foods before drying preserves their flavor, color, and nutrients; prevents microbial contamination; and prolongs their
 shelf life. Dehydration reduces weight—an important consideration when shipping—and eliminates the need for refrigeration,
 making it easier to pre-mix retail products. This publication focuses on commercial-scale food dehydration and equipment. It also
 outlines solar dehydration, a low-cost method for some small-scale operations.




By Katherine L. Adam                                                                      Introduction
NCAT Agriculture Specialist
August 2004                                                          Dehydration is an intermediate step in turning
©NCAT 2004                                                           raw agricultural products into retail products.
                                                                     Dehydration makes the conventional food and
                                                                     pharmaceutical industries possible—and prof-
                                                                     itable. Since large food processors either have
                                                                     their own drying facilities or (more likely) hire
                                                                     specialty dehydration firms, there is little oppor-
                Table of Contents                                    tunity to market bulk dehydrated farm products
                                                                     (except for grains) through conventional chan-
                                                                     nels. Floral products, including herbal wreaths,
      Introduction....................... 1                          are air dried or dried in silica gel.(1) (Some are
      Types of dehydration ....... 1                                 freeze dried.) Meat products—hard sausages,
                                                                     jerky, and pemmican—may be dried, but they
      Drying as an on-farm                                           are strictly regulated.
       added-value strategy...... 3
      Product development                                                         Types of dehydration
       and marketing................. 4                              Industrial dehydration uses particalized or liquid
      Regulations ....................... 6                          “feed” to produce a powder that can become one
                                                                     ingredient in an end product.
      References ........................ 6
      Resources ......................... 7                          Batch dryers are an older technology used in
                                                                     small production runs or for their flexibility. A
                                                                     commercial-scale batch dryer may take from 55
                                                                     sq. ft. of floor space (forced convection, through-
                                                                     flow) to 245 sq. ft. (forced convection, cross-air-
                                                                     flow). These have been replaced by fluidized-bed
                                                                     batch dryers, especially for pharmaceutical prod-
                                                                     ucts. A fluidized-bed dryer keeps the material


ATTRA is the national sustainable agriculture information service operated by the National
Center for Appropriate Technology, through a grant from the Rural Business-Cooperative Service,
U.S. Department of Agriculture. These organizations do not recommend or endorse products,
companies, or individuals. NCAT has offices in Fayetteville, Arkansas (P.O. Box 3657, Fayetteville,
AR 72702), Butte, Montana, and Davis, California.
from sticking throughout the cooling and bagging        size range is required, or when agglomeration
operation. Aggregation of the particles is often        is needed.”(2) Cost per lb. of powder is about
used to produce “instant” powders.                      $.03.

Continuous dryers are good for drying liquids
                                                        Freeze-drying
or liquid suspensions. A common type is the
drum or “double drum” dryer, heated by steam.
                                                        Freeze-drying (also known as “lyphilization”)
Although continuous drying of temperature-sen-
                                                        is
sitive material in a partial vacuum is an option,
spray drying offers the same advantages at less            …the drying of material in the frozen state. It
cost.                                                      is usually carried out under vacuum, at abso-
                                                           lute pressures that readily permit ice to
Spray drying                                               . . . change directly from solid to vapor.(2)

                                                        Products most often freeze-dried include:
Spray drying, especially “rapid flash evapora-
tion,” is the current state of the art in the food
                                                           •   Instant coffee
industry, because it offers an excellent solution to
                                                           •   Vegetables for dried soup mixes
many drying problems. According to Frederick
                                                           •   Mushrooms
J. Francis, of Amherst University (2):
                                                           •   Herbs
                                                           •   Spices
    Fundamentally, the spray-drying process
    is a simple one. However, the design of an             •   Cheese starter cultures
    efficient spray-drying plant requires consider-         •   Shrimp
    able expertise along with access to large-scale        •   Fruits for ready-to-eat breakfast cereals
    test facilities, particularly where particle size
    and bulk density requirements in the dried          End products include military and space rations
    product are critical. (p. 545)                      and camping foods, especially those containing
                                                        vegetables, meats, fish, and fruit. Freeze-drying
There are three basic feed devices:                     has technical advantages and disadvantages.

    1. single-fluid nozzles (pressure type)              Advantages
    2. two-fluid nozzles (pneumatic type)
    3. centrifugal feeds (spinning disks)                  •   Little thermal damage
                                                           •   Good retention of volatile flavors
The flat-bottomed spray dryer with a tempered               •   Good vitamin retention
“air broom” is currently the dryer of choice for           •   Rapid product rehydration
fruit and vegetable pulps and juices, as well as           •   Little product shrinkage
meat extracts. Its advantage is reduced sticking.          •   Long product storage life—if suitably
It is also used for drying egg products, ice cream             packed
powder, and toppings. The correct balance of               •   Good retention of biological activity
dryer inlet and outlet temperatures can reduce                 (with use of cryoprotectants)
energy use. This three-stage dryer is ideal for
“non-dusty, hygroscopic, and high-fat-content           Disadvantages
products.”(2) It costs about $306,000, with oper-
ating costs of $36/hr. (labor figured at $15/hr.).          •   High drying cost
At this rate, the cost per pound of powder is              •   Damage to certain products by initial
about $.042.                                                   freezing
                                                           •   Rapid deterioration unless products are
The even newer “spin-flash” dryer is about one-                 packed and maintained at low humidity
third cheaper to build and operate, using much             •   Product friability (crumbles easily)
less energy. However, it is not suitable “when             •   Pre-treatment sometimes necessary
a free-flowing spherical particle of a particular               (e.g., with carrots) to avoid color loss


PAGE 2                                                                   //FOOD DEHYDRATION OPTIONS
Note: Current freeze-drying technologies are          commercially feasible, suggest possible legal is-
uniformly protected by patent.                        sues for small-scale start-up operations.

                                                         I looked into the legalities of sun-drying a
Dairy products                                           couple of months ago [1996], and discovered
                                                         that small-scale farmers would have a difficult
Fluid milk has been dried since the 1960s, prin-         time complying with the laws. First, after
cipally through roller (drum) drying. Recently,          talking with people at several county and state
spray drying has replaced this form of processing.       agencies as well as producers and an indus-
First, an evaporator or vacuum pan condenses the         try group, I couldn’t get a straight-forward
milk to 40% solids. An “agglomerating process”           answer about what a producer would need
makes instant dry milk from non-instant. It is           to do to be in full legal compliance. Second,
used in prepared dry mixes, the confectionery            the answers I got from health commissioners
and bakery industries, and animal feed (e.g., calf       and the like indicated that producers would
                                                         need a concrete-floored drying yard (no dust)
starter). Industrial uses, including dried butter-
                                                         with a fence (no animals), methods for insect
milk, accounted for 89% of domestic sales in 1998.       exclusion (no bugs, eggs, etc.), and a certified
U.S. production of dried milk for all uses has been      kitchen for cutting fruits and vegetables for
falling or stationary since 1960. Dried cheese           drying.(4)
powders are manufactured by other methods.
                                                      Blake could not determine how California pro-
Solar drying                                          ducers can legally sun-dry in the open or why no
                                                      one in the health department has “picked up on
Solar drying is an industrial process in many         it yet.” A possible explanation is that existing
countries where outdoor temperatures reach            businesses are sometimes “grandfathered in”
115°F or higher. In East Asia, spice crops and        when new, tighter restrictions are published. Or
other exported plant materials are routinely solar    perhaps health officials realize that the condi-
dried. Solar drying is different from “sun dry-       tions in the San Joaquin Valley for drying grapes
ing.” Solar drying uses equipment to collect the      into raisins (ideal temperatures, low humidity,
sun’s rays in a unit designed to ventilate mois-      a constant breeze, and no need to cut the fruits)
ture. The temperature in the unit is usually 20 to    are uniquely hard to replicate with other crops
30 degrees higher than in open sunlight.              in other climates.

In much of the continental U.S., weather condi-       A University of Georgia publication warns
tions do not allow sun drying or solar drying.        against drying vegetables (with the exception of
There are too few consecutive days of high tem-       vine-dried bean seeds) and meats outdoors. “The
peratures (above 85°) and low humidity (below         high sugar and acid content of fruits make them
60%) to assure that the food will not spoil before    safe to dry out-of-doors when conditions are fa-
dehydration is complete. Low temperature or           vorable.” However, if rain falls while the crop is
high humidity encourages microbial growth. If         drying, a whole year’s work can be lost. Cut fruits
the temperature is too high at first, a hard shell     require access to a commercial kitchen. Since cool
may develop on the food, trapping moisture            night air condenses and can add moisture back
inside. This is called “case hardening.” If tem-      to the food, fruits dried out-of-doors must be
peratures are too high at the end of the drying       covered or brought under shelter at night.(5)
period, food may scorch. Temperatures of 120°F
to 140°F are best for drying fruits and vegetables.        Drying as an on-farm added-
Temperatures may go up to 150°F at the begin-
ning, but must be lowered as food begins to dry.
                                                                  value strategy
For at least the last hour of the drying period,
                                                      While dehydrated products don’t play to the
temperatures should not exceed 130°F.(3)
                                                      main strengths of small-farm marketing (luscious,
                                                      succulent, farm-fresh, local), there are certainly
Reports from Bill Blake, University of Califor-
                                                      market niches for such products. For example,
nia—Davis, about the situation in California,
                                                      while it may be difficult to sell many pounds of
where solar drying of fruits and vegetables is
                                                      dried fruits such as apples to retail customers,

           //FOOD DEHYDRATION OPTIONS                                                           PAGE 3
dried fruits can provide a handsome return as               standards for taste and appearance can be differ-
ingredients in, say, “Good Morning Farm’s gour-             ent and hard to meet in a sustainable way. Some
met pancake mix.” Grains (especially organic or             commercial dehydration methods may not meet
specialty grains) can be profitable when sold in             the new USDA organic standards.
one- or two-pound bags, milled into flour, turned
into pasta, or marketed as part of a pilaf mix.
Dehydrated vegetables and herbs can be added                            Product development
to gourmet soup mixes, as well as dry mixes for                            and marketing
toppings, sauces, rubs, and seasonings—even
pet treats. Niches already exist for dried chile
peppers of many types, exotic fruits and nuts,              For the producer interested in selling value-
seasoning mixes, baking mixes, mushrooms, teas,             added farm products, the 2002 catalog of the Na-
and similar items.                                          tional Association for the Specialty Food Trade,
                                                            Inc., www.specialty-food.com, lists an interesting
                                                            array of new products. Trade publications such
         Related ATTRA publications                         as Natural Foods Merchandiser regularly publish
                                                            “new product” editions. Anyone seriously inter-
   Adding Value to Farm Products: An Overview               ested in adding value on the farm should study
   Keys to Success in Value-Added                           this information, as it is predictive of trends in
    Agriculture                                             consumer preferences for taste and convenience.
   Grain Processing: Adding Value to Farm                   The gourmet gift item is always popular. The
    Products                                                typical retail item using a dehydrated ingredi-
   Alternative Meat Marketing                               ent also uses other ingredients (which may have
   Alternative Beef Marketing                               to be purchased off-farm), distinctive packag-
   “Green” Markets for Farm Products                        ing/containers, printing, and intangibles such
                                                            as a popular theme (Cajun, holiday, Southwest,
                                                            international, health food, etc.). The item may
Most information on simple, small-scale dry-                claim a secret recipe or processing steps. Certain
ing methods and building batch dryers is about              ingredients are popular in special seasonings
their use as an energy-efficient way to preserve             or sauce mixes; not all can be grown in North
a harvest for a single household. Books such                America. Dried tomatoes, carrots, garlic, onions,
as Rodale’s Stocking Up (6) and Extension pub-              hot peppers, celery leaf/seed, mustard seed,
lications on food preservation are intended for             horseradish, and herbs are common ingredients
families who grow their own food. Some of these             in such mixes. Other seed spices that can be
resources are listed below. However, commercial             grown in North America include caraway, cori-
                                                            ander, cumin, and ajwain.


   Rosalind Creasy (7) offers the following comments on drying apricots, apples, nectarines,
   peaches, and pears.

       … [fruits] turn brown when exposed to the air. If the discoloration doesn’t bother you, it is
       a simple matter to dry the fruits after sectioning, pitting, or coring. However, if you
       prefer orange apricots, nectarines, and peaches and white apples and pears, methods exist
       for maintaining fresh-fruit color:

           •   Blanching fruits for 3 minutes in
               boiling water;
           •   Soaking fruit in a sodium metabisulfite solution for 1 minute;
           •   Sulfuring the fruit with sulfur smoke.

       The last two methods preserve more of the color and more of the vitamins than the first.
       They also kill any insects that might still be on the fruit. . . . I find that fruits treated with sulfur
       taste and look better than blanched or untreated. (bullets added)


PAGE 4                                                                         //FOOD DEHYDRATION OPTIONS
Some new specialty food products
   Soups—are described as “carefully crafted mixes… with no salt, MSG, preservatives, or de-
   hydrated bouillons…naturally low in sodium, fat, sugar and high in protein.” [contain beans,
   grains, and seasonings].
   22 different ones. 12-oz. packages sell for $6.00 - $7.00 each.

   Cottage Cheese Pancake Mix
   Contains dried cottage cheese, dried apples, whole oats, and cinnamon.

   Gourmet Gifts
   • Baking mixes
   • Drink mixes
   • Seasonings
   • Herb blends

   International Specialty Item
   Bread dipping set—four [Ital.] regional seasonings
   Set includes 6 oz. mixed dried herbs, 4 dipping saucers, porcelain cruet, colorful box.
   (Purchaser or gift recipient supplies own olive oil, loaf of crusty bread, and a glass of wine.)

   Spiced Nuts
   Described as “forbiddingly complicated,” this snack product has been “painstakingly hand-
   crafted every step of the way.”
   [Peppered walnuts include 3 types of ground pepper.]

   Health Snack Food
   • “Just Veggies”—freeze-dried corn, peas, carrots, tomatoes, bell peppers—“eat like pop-
     corn.”
   • “Fruit Munchies”—freeze-dried apples, bananas, blackberries, blueberries, cherries, cran-
     berries, mango.
   • Single veg/fruit packs in colorful plastic containers, including dried tomatoes, garlic.
   • “Just Cranberries”—Freeze-dried cranberries that hold their shape.

   Creative Condiments
   Spice, rice, and bean mixes in a box. Based on Tucson restaurant recipes.

   Additive-free Seasoning Blends
   • (kosher approval)
   • Pure ground dried chiles (8 kinds)
   • Pepper Sauce
   • 15 other seasoning blends

   Pet Treats
   Organic vegetarian dog treats—including “Vegetable Crisp” and “Apple Crisp”



Fortunately for many alternative farmers, the        “Specialty organics” are “products that have a
gourmet foods and organic foods categories are       unique quality, possibly trend driven, which
converging. Many of the products described           makes them more valuable and allows an added
above can be considered “natural gourmet.”           price point.”(8) During the past 40 years, gour-

          //FOOD DEHYDRATION OPTIONS                                                        PAGE 5
met food manufacturers have been paying more         Food & Beverage Marketplace—six of them special-
attention to healthful ingredients, and organic      izing in custom freeze drying and eleven in spray
foods have become more tasty. Busy adults read-      drying.
ily accept dried mixes for their convenience.
Paul’s Grains (9), of Laurel, Iowa, sells organic
flours, corn meals, and rice from grain grown
                                                                      Regulations
and milled on the farm—at a farm store and also
                                                     To produce processed food products on the farm,
at trade shows, fairs, and festivals. The products
                                                     the processor has to meet local, state, and federal
come in handy one- to five-pound amounts. Ad-
                                                     requirements. In the experience of those now
ditional examples of on-farm businesses market-
                                                     selling such products, the regulations may be
ing dried products are in the ATTRA publication
                                                     expensive and time-consuming, but they are not
Keys to Success in Value-Added Agriculture.
                                                     unreasonable. Access to a commercial kitchen
                                                     may be required. A Southern region survey
Many universities provide assistance in new
                                                     found regulators quite willing to work with pro-
product development through “business incuba-
                                                     ducers to help them meet the requirements.(11)
tors.” Universities also have information about
                                                     The federal Food and Drug Administration ad-
market assessment resources and marketing
                                                     ministers the Food, Drug, and Cosmetic Act. The
techniques—as well as advice on regulations
                                                     Dietary Supplement Health and Education Act of
that pertain to processing, packaging, labeling,
                                                     1993 governs vitamins, herbal supplements, and
and selling food. A marketing plan is necessary
                                                     nutraceuticals. Handling and labeling require-
before investing in specialized equipment. More
                                                     ments for products are quite specific.
information on sources of assistance is in the AT-
TRA publication Adding Value to Farm Products:
                                                     The USDA National Organic Program (NOP)
An Overview. Examples of new product planning,
                                                     recognizes food dehydration as a handling or
such as the Mississippi State University Extension
                                                     processing operation, making it subject to the
document (see Resources below), are available
                                                     national organic standards. Handlers who an-
on the Internet.
                                                     nually sell, label, or represent more than $5,000
                                                     worth of a processed agricultural product or
The information on equipment suppliers listed
                                                     products as “organic” or “organically produced”
below is from a massive new food industry di-
                                                     must have their operations certified by an accred-
rectory compiled by Grey House Publishers (10)
                                                     ited certifying agent. Handlers selling less than
from two industry databases. The new Thomas
                                                     $5,000 worth of such commodities annually must
Food & Beverage Market Place contains more than
                                                     follow the regulations, but are not required to be
6000 pages of services available to the food in-
                                                     certified. In general, mechanical and biological
dustry. Volume 2, Equipment, Supplies and Ser-
                                                     processes that do not involve material inputs are
vices, lists product categories, company profiles,
                                                     deemed natural and allowable under the NOP
transportation firms, warehouse companies, and
                                                     standards. The standards prohibit the use of
wholesalers/distributors.
                                                     certain materials, specifically sulfites, for food
                                                     preservation. For more complete information,
The 2000 edition (2nd ed.) of the Wiley Encyclo-
                                                     visit the homepage of the NOP at www.ams.usda.
pedia of Food Science (2), compiled and edited
                                                     gov/nop/indexNet.htm, or contact an accredited
by Frederick J. Francis of Amherst University,
                                                     certifying agent through www.ams.usda.gov/
has more particulars on the types of industrial
                                                     nop/CertifyingAgents/Accredited.html.
food dehydration I have summarized above. A
farmer with a product concept and raw materials
should carefully consider contracting out special-                    References
ized dehydration, rather than buying expensive
equipment and building an on-farm factory that       1) Ralph L. Cramer. 1992. Herbs and ever-
meets all government regulations for this type          lastings: Harvesting, drying and shipping.
of processing.                                          The Herbal Connection. Vol. 4, No. 2. p. 6.
                                                            Cramer operates Cramers’ Psieatch, Lan-
More than 73 corporations perform custom dry-               caster County, PA, wholesaling 39 acres of
ing services nationwide, according to the Thomas            herbs and everlastings annually.

PAGE 6                                                               //FOOD DEHYDRATION OPTIONS
2) Francis, Frederick J. (editor/compiler).                         Resources
   2000. Wiley Encyclopedia of Food Science
   and Technology. 2nd edition. 4 vols. John
   Wiley & Sons, NY. Vol. 1: p. 480-498; 540-
                                                  On-line Extension bulletins:
   578.
                                                  Drying vegetables and fruits at home
                                                  www.ext.colostate.edu/pubs/foodnut/pubfood.
3) Hughes, Karla Vollmar, and Barbara J. Wil-
                                                  html#pres
   lenberg. 1994. Quality for Keeps—Drying
   Foods. University of Missouri Extension,
                                                  How to dry foods at home
   Columbia. Pub. GH1562. 6 p. http://muex
                                                  http://muextension.missouri.edu/explore/hes-
   tension.missouri.edu/explore/hesguide/
                                                  guide/foodnut/gh1563
   foodnut/gh1562.html.
                                                  Drying fruits
4) Blake, Bill. 1996. Sun Drying in CA. June
                                                  http://msucares.com/pubs
   3. www.sare.org/htdocs/hypermail/
   html-home/13-html/0498.html. 1 p.
                                                  Drying foods:
                                                      Out of doors (FCS 8493)
5) Reynolds, Susan. 1993. Drying Foods Out-
                                                      Indoors (FCS 8494)
   of-Doors. University of Georgia Coopera-
                                                  http://hammock.ifas.ufl.edu/dosearch.htm
   tive Extension Service. Ext. Bull. 989. p.
                                                      Note: FCS 8493 is the 1993 University of
   1–3.
                                                      Georgia CES 989 publication (see footnote 5).
6) Stoner, Carol (ed.). 1977. Stocking Up:
                                                  Drying food
   How to preserve the foods you grow, natu-
                                                  www.ag.uiuc.edu/~vista/html_pubs/drying/
   rally. Rodale Press, Emmaus, PA. 532 p.
                                                  dryfood.html
                                                     (Circular 1227)
7) Creasy, Rosalind. 1993. Drying apricots,
   apples, nectarines, peaches, and pears. The
                                                  Drying foods at home
   Southwest Organic News [originally pub-
                                                  www.agcom.purdue.edu/AgCom/Pubs/CFS/
   lished in Organic Gardener’s Edible Plants].
                                                  CFS-146.html
   July. p. 7.
                                                     (CFS-146)
8) May, Thomas Garvey. 2001. Gourmet,
                                                  Drying foods
   organics merging into one. The Nat-
                                                  http://www.cahe.nmsu.edu/pubs/_e/e-322.html
   ural Foods Merchandiser. July. p. 16.
                                                     (Guide E-322)
9) Paul’s Grains
                                                  Post-harvest handling of dehydrated chiles
   2475-B 340th Street
                                                  www.g6csy.net/chile/index.html
   Laurel, IA 0141
   541-476-3373
                                                  Other
10) Staff (ed./compilers). 2001. Thomas Food
    and Beverage Market Place. 3 vols. Grey       Dehydration: A Dry Run for Lean Times
                                                  By Joseph Grant
    House Publishing, Millerton, NY. 6000+ p.     www.logicsouth.com/~lcoble/jg/dehydra/
11) Born, Holly. 2001. Keys to Success in
    Value-Added Agriculture. NCAT/ATTRA,
    Fayetteville, AR, and Southern Sustainable
    Agriculture Working Group. p. 1–2.




           //FOOD DEHYDRATION OPTIONS                                                     PAGE 7
Commercial processing/product                          Russell, G.A. 1921. Drying crude drugs [herbal
                                                       medicines]. U.S.D.A. Farmers’ Bulletin 1231. 16
development
                                                       p.
University of Arkansas
Institute of Food Science/Engineering. 2001.           Resources for building a dryer
Starting a Food Processing Business. UA Coop-
erative Extension, Little Rock, AR. 162 p.             Dong, Allen. 1998. I-Tech Farm-Scale Food De-
    Covers product development, principles of pres-    hydrator. Veneta, OR.
    ervation and processing, labeling, operation          See figure, p. [7] above; see plans for dehydrator
    management, HACCP, regulations [pertaining            on UC-Davis Web site.
    to Arkansas], marketing strategies, and
    basic business considerations. Related             Lavallee, Thomas. 1993. The fruit/herb dryer.
    publications are available; ask for brochure.      The Growing Edge. Spring. p. 46-47, 49-51, 53.
    $40.00. Send check or money order to Coopera-
    tive Extension Service, Business Office, Publi-     Vivian, John. 1993. How to build a food dryer.
    cation Sales, P.O. Box 391, Little Rock, AR        Mother Earth News. February-March. p. 54-
    72203.                                             60.

University of Massachusetts                            Consultant:
www.umass.edu                                          David Stone
   Fifty-nine publications on aspects of commercial    Commercial Dehydrator Systems, Inc.
   processing. Read on-line or download.               256 Bethel Drive
                                                       Eugene, OR 97402
Mississippi State University Extension                 800-369-4283 (toll-free)
Staff. 2000. Exploring the potential for new food      541-688-5281
products. http://msucares.com/pubs/p2170.              541-688-5989 FAX
html. 40 p.                                                Charges by the day for consulting; can
    This publication is intended to help individuals       build any kind of dehydrator. Will provide
    and companies develop a more sharply focused           a realistic price quotation upon request.
    product concept.
                                                       Sources of dehydration equipment
Deis, Ronald C. (ed.). 1997. Food Product De-          (all types)
sign [library]: Spray-drying, Innovative use of
an old process. www.foodproductdesign.com/             Brothers Metal Products, Anaheim, CA. 714-
archive/1997/0597DE.html. Weeks Publishing             630-1051.
Co., Northbrook, IL. 7 p.                                 Vegetable dryers.
Nichols, P.F. et al. 1925. Commercial Dehydra-         Brown Int’l Corporation, Covina, CA. 626-966-
tion of Fruits and Vegetables. USDA Bulletin           8361.
No. 1335. 40 p.                                           Fruit and vegetable de-waterers.
    Note: Many older U.S. government documents
    contain information especially useful for          P&F Metals, Turlock, CA. 209-667-2515.
    sustainable practices. The best place to start       Custom-engineered food processing equipment.
    if you need to search for a specific document
    or topic relating to agriculture is your           Excalibur Food Dehydrators, Sacramento, CA.
    state’s land-grant university library. A           916-381-4274.
    complete collection of government docu-               USDA-approved stainless steel home and com-
    ments may be found in each state’s depository,        mercial food dehydrators, grain mills, jerky-
    usually at the university nearest to the              making supplies.
    state capital. Try requesting copies through
    InterLibrary loan.                                 Joneca Corp., Anaheim, CA. 714-993-5997.
                                                       joneca@aol.com.
                                                           Dehydrators.
PAGE 8                                                                  //FOOD DEHYDRATION OPTIONS
Wittemann Co., Palm Coast, FL. 904-445-4205.        Fluid Energy Aljet, Telford, PA. 215-766-0300.
www.wittemann.com.                                  www.fluidenergype.com.
   Freeze-drying equipment.                             Flash drying equipment. Toll processing ser -
                                                        vices.
Low Humidity Systems, Covington, GA. 770-
385-8690. www.dehumidifiers.com.                     SG Technologies/Hull Corp., Hatboro, PA. 215-
   Desiccant dehumidifiers.                          672-7800.
                                                       Freeze dryers.
Fluid Air, Aurora, IL. 630-851-1200. www.flu-
idairinc.com.                                       National Drying Machinery Co., Philadelphia,
    Manufactures dryers/equipment for “drying,      PA. 215-464-6070. www.nationaldrying.com.
    agglomerating, coating foods and flavors.”          Thermal processing equipment, including dehy-
                                                       drators and dryers.
BNW Industries, Mentone, IN. 219-353-7855.
http://www.belt-o-matic.com/.                       Davron Technologies, Chattanooga, TN. 877-683-
North Liberty, IN. 219-656-3956.                    5498. www.davrontech.com.
    Drum dryers and flakers.                            Custom processing equipment, including spray
                                                       drying equipment.
Littleford Day, Florence, KY. 859-525-7600.
    Vacuum dryers.                                  Automation Products, Houston, TX. 713-869-
                                                    0361.
C.E. Rogers Co., Mora, MN. 320-679-2172. www.          Dehydrators.
cerogers.com.
    Spray dryers and equipment.                     Evaporator Dryer Technologies, Hammond, WI.
                                                    715-796-2313. www.evapdryertech.com.
CTB Grain Systems, Kansas City, MO. 816-968-           Spray dryers, nozzles.
6101.
   Grain drying equipment.                          Sources for freeze-drying equipment
Goodnature Products, Buffalo, NY. 716-855-3325.     SG Technologies/Hull Corporation, Hatboro,
www.goodnature.com.                                 PA. 215-672-7800.
   Dewatering equipment.
                                                    Apollo Sheet Metal, Kennewick, WA. 509-586-
Aeroglide Corp., Cary, NC. 919-851-2000. www.       1104. www.apollosm.com.
aeroglide.com.
   Customized dryers and coolers; belt and rotary   United McGill Corp., Westerville, OH. 614-882-
   dryers.                                          5455.
                                                       Vacuum drying equipment.
Lanly Co., Cleveland, OH. 216-731-6115. www.
lanly.com.                                          Wittemann Co., Palm Coast, FL. 904-445-4205.
    Ovens and dryers for snack foods.               www.wittemann.com.
                                                       Freeze-drying equipment.
United McGill Corp., Westerville, OH. 614-882-
5455.                                               Littleford Day, Florence, KY. 859-525-7600.
   Vacuum drying equipment.                             Vacuum dryers.
Commercial Dehydrator Systems, Eugene, OR.
800-369-4283. www.dryer.com.                        Sources for spray-drying equipment
   Continuous belt, bin, and tray dryers.
                                                    Evaporator Dryer Technologies, Hammond, WI.
Andritz, Muncy, PA. 570-546-8211.                   715-796-2313. www.evapdryertech.com.
  Wide variety of dehydration equipment.               Spray dryers, nozzles.



           //FOOD DEHYDRATION OPTIONS                                                     PAGE 9
Davron Technologies, Chattanooga, TN. 877-683-
5498. www.davrontech.com.
   Custom processing equipment, including spray
   drying equipment.

C.E. Rogers Co., Mora, MN. 320-679-2172. www.
cerogers.com.
    Spray dryers and equipment.

Spraying Systems Company, Wheaton, IL. 630-
665-5000. www.spray.com.
   Nozzles, spray guns, portable spray systems,
   spray nozzle accessories.

Spray Drying Systems, Randallstown, MD. 410-
922-5900. www.spraydrysys.com.

Niro, Hudson, WI. 715-796-2313. 715-386-9371.
www.niroinc.com.
   Food and dairy dryers.

Paget Equipment Co., Marshfield, WI. 800-234-
3158.

Sources of used and rebuilt dehydration
equipment

Aeroglide Corporation, Cary, NC. 919-851-
2000.
   Market Place lists 28 other companies that sell
   used/rebuilt food processing equipment.


By Katherine L. Adam
NCAT Agriculture Specialist
August 2004
©NCAT 2004
Edited by Paul Williams
Formatted by Cynthia Arnold
IP147
Slot#137
082404


 The electronic version of Food Dehydration
 Options is located at:
 HTML
 http://www.attra.ncat.org/attra-pub/dehydrate.html
 PDF
 http://www.attra.ncat.org/attra-pub/PDF/
 dehydrate.pdf




PAGE 10                                               //FOOD DEHYDRATION OPTIONS

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Food Dehydration Options

  • 1. Food Dehydration Options Value-Added Technical Note National Sustainable Agriculture Information Service www.attra.ncat.org Abstract: Dehydrating foods reduces the moisture in them to levels that inhibit the microbial growth that causes them to rot. Pre- treating some foods before drying preserves their flavor, color, and nutrients; prevents microbial contamination; and prolongs their shelf life. Dehydration reduces weight—an important consideration when shipping—and eliminates the need for refrigeration, making it easier to pre-mix retail products. This publication focuses on commercial-scale food dehydration and equipment. It also outlines solar dehydration, a low-cost method for some small-scale operations. By Katherine L. Adam Introduction NCAT Agriculture Specialist August 2004 Dehydration is an intermediate step in turning ©NCAT 2004 raw agricultural products into retail products. Dehydration makes the conventional food and pharmaceutical industries possible—and prof- itable. Since large food processors either have their own drying facilities or (more likely) hire specialty dehydration firms, there is little oppor- Table of Contents tunity to market bulk dehydrated farm products (except for grains) through conventional chan- nels. Floral products, including herbal wreaths, Introduction....................... 1 are air dried or dried in silica gel.(1) (Some are Types of dehydration ....... 1 freeze dried.) Meat products—hard sausages, jerky, and pemmican—may be dried, but they Drying as an on-farm are strictly regulated. added-value strategy...... 3 Product development Types of dehydration and marketing................. 4 Industrial dehydration uses particalized or liquid Regulations ....................... 6 “feed” to produce a powder that can become one ingredient in an end product. References ........................ 6 Resources ......................... 7 Batch dryers are an older technology used in small production runs or for their flexibility. A commercial-scale batch dryer may take from 55 sq. ft. of floor space (forced convection, through- flow) to 245 sq. ft. (forced convection, cross-air- flow). These have been replaced by fluidized-bed batch dryers, especially for pharmaceutical prod- ucts. A fluidized-bed dryer keeps the material ATTRA is the national sustainable agriculture information service operated by the National Center for Appropriate Technology, through a grant from the Rural Business-Cooperative Service, U.S. Department of Agriculture. These organizations do not recommend or endorse products, companies, or individuals. NCAT has offices in Fayetteville, Arkansas (P.O. Box 3657, Fayetteville, AR 72702), Butte, Montana, and Davis, California.
  • 2. from sticking throughout the cooling and bagging size range is required, or when agglomeration operation. Aggregation of the particles is often is needed.”(2) Cost per lb. of powder is about used to produce “instant” powders. $.03. Continuous dryers are good for drying liquids Freeze-drying or liquid suspensions. A common type is the drum or “double drum” dryer, heated by steam. Freeze-drying (also known as “lyphilization”) Although continuous drying of temperature-sen- is sitive material in a partial vacuum is an option, spray drying offers the same advantages at less …the drying of material in the frozen state. It cost. is usually carried out under vacuum, at abso- lute pressures that readily permit ice to Spray drying . . . change directly from solid to vapor.(2) Products most often freeze-dried include: Spray drying, especially “rapid flash evapora- tion,” is the current state of the art in the food • Instant coffee industry, because it offers an excellent solution to • Vegetables for dried soup mixes many drying problems. According to Frederick • Mushrooms J. Francis, of Amherst University (2): • Herbs • Spices Fundamentally, the spray-drying process is a simple one. However, the design of an • Cheese starter cultures efficient spray-drying plant requires consider- • Shrimp able expertise along with access to large-scale • Fruits for ready-to-eat breakfast cereals test facilities, particularly where particle size and bulk density requirements in the dried End products include military and space rations product are critical. (p. 545) and camping foods, especially those containing vegetables, meats, fish, and fruit. Freeze-drying There are three basic feed devices: has technical advantages and disadvantages. 1. single-fluid nozzles (pressure type) Advantages 2. two-fluid nozzles (pneumatic type) 3. centrifugal feeds (spinning disks) • Little thermal damage • Good retention of volatile flavors The flat-bottomed spray dryer with a tempered • Good vitamin retention “air broom” is currently the dryer of choice for • Rapid product rehydration fruit and vegetable pulps and juices, as well as • Little product shrinkage meat extracts. Its advantage is reduced sticking. • Long product storage life—if suitably It is also used for drying egg products, ice cream packed powder, and toppings. The correct balance of • Good retention of biological activity dryer inlet and outlet temperatures can reduce (with use of cryoprotectants) energy use. This three-stage dryer is ideal for “non-dusty, hygroscopic, and high-fat-content Disadvantages products.”(2) It costs about $306,000, with oper- ating costs of $36/hr. (labor figured at $15/hr.). • High drying cost At this rate, the cost per pound of powder is • Damage to certain products by initial about $.042. freezing • Rapid deterioration unless products are The even newer “spin-flash” dryer is about one- packed and maintained at low humidity third cheaper to build and operate, using much • Product friability (crumbles easily) less energy. However, it is not suitable “when • Pre-treatment sometimes necessary a free-flowing spherical particle of a particular (e.g., with carrots) to avoid color loss PAGE 2 //FOOD DEHYDRATION OPTIONS
  • 3. Note: Current freeze-drying technologies are commercially feasible, suggest possible legal is- uniformly protected by patent. sues for small-scale start-up operations. I looked into the legalities of sun-drying a Dairy products couple of months ago [1996], and discovered that small-scale farmers would have a difficult Fluid milk has been dried since the 1960s, prin- time complying with the laws. First, after cipally through roller (drum) drying. Recently, talking with people at several county and state spray drying has replaced this form of processing. agencies as well as producers and an indus- First, an evaporator or vacuum pan condenses the try group, I couldn’t get a straight-forward milk to 40% solids. An “agglomerating process” answer about what a producer would need makes instant dry milk from non-instant. It is to do to be in full legal compliance. Second, used in prepared dry mixes, the confectionery the answers I got from health commissioners and bakery industries, and animal feed (e.g., calf and the like indicated that producers would need a concrete-floored drying yard (no dust) starter). Industrial uses, including dried butter- with a fence (no animals), methods for insect milk, accounted for 89% of domestic sales in 1998. exclusion (no bugs, eggs, etc.), and a certified U.S. production of dried milk for all uses has been kitchen for cutting fruits and vegetables for falling or stationary since 1960. Dried cheese drying.(4) powders are manufactured by other methods. Blake could not determine how California pro- Solar drying ducers can legally sun-dry in the open or why no one in the health department has “picked up on Solar drying is an industrial process in many it yet.” A possible explanation is that existing countries where outdoor temperatures reach businesses are sometimes “grandfathered in” 115°F or higher. In East Asia, spice crops and when new, tighter restrictions are published. Or other exported plant materials are routinely solar perhaps health officials realize that the condi- dried. Solar drying is different from “sun dry- tions in the San Joaquin Valley for drying grapes ing.” Solar drying uses equipment to collect the into raisins (ideal temperatures, low humidity, sun’s rays in a unit designed to ventilate mois- a constant breeze, and no need to cut the fruits) ture. The temperature in the unit is usually 20 to are uniquely hard to replicate with other crops 30 degrees higher than in open sunlight. in other climates. In much of the continental U.S., weather condi- A University of Georgia publication warns tions do not allow sun drying or solar drying. against drying vegetables (with the exception of There are too few consecutive days of high tem- vine-dried bean seeds) and meats outdoors. “The peratures (above 85°) and low humidity (below high sugar and acid content of fruits make them 60%) to assure that the food will not spoil before safe to dry out-of-doors when conditions are fa- dehydration is complete. Low temperature or vorable.” However, if rain falls while the crop is high humidity encourages microbial growth. If drying, a whole year’s work can be lost. Cut fruits the temperature is too high at first, a hard shell require access to a commercial kitchen. Since cool may develop on the food, trapping moisture night air condenses and can add moisture back inside. This is called “case hardening.” If tem- to the food, fruits dried out-of-doors must be peratures are too high at the end of the drying covered or brought under shelter at night.(5) period, food may scorch. Temperatures of 120°F to 140°F are best for drying fruits and vegetables. Drying as an on-farm added- Temperatures may go up to 150°F at the begin- ning, but must be lowered as food begins to dry. value strategy For at least the last hour of the drying period, While dehydrated products don’t play to the temperatures should not exceed 130°F.(3) main strengths of small-farm marketing (luscious, succulent, farm-fresh, local), there are certainly Reports from Bill Blake, University of Califor- market niches for such products. For example, nia—Davis, about the situation in California, while it may be difficult to sell many pounds of where solar drying of fruits and vegetables is dried fruits such as apples to retail customers, //FOOD DEHYDRATION OPTIONS PAGE 3
  • 4. dried fruits can provide a handsome return as standards for taste and appearance can be differ- ingredients in, say, “Good Morning Farm’s gour- ent and hard to meet in a sustainable way. Some met pancake mix.” Grains (especially organic or commercial dehydration methods may not meet specialty grains) can be profitable when sold in the new USDA organic standards. one- or two-pound bags, milled into flour, turned into pasta, or marketed as part of a pilaf mix. Dehydrated vegetables and herbs can be added Product development to gourmet soup mixes, as well as dry mixes for and marketing toppings, sauces, rubs, and seasonings—even pet treats. Niches already exist for dried chile peppers of many types, exotic fruits and nuts, For the producer interested in selling value- seasoning mixes, baking mixes, mushrooms, teas, added farm products, the 2002 catalog of the Na- and similar items. tional Association for the Specialty Food Trade, Inc., www.specialty-food.com, lists an interesting array of new products. Trade publications such Related ATTRA publications as Natural Foods Merchandiser regularly publish “new product” editions. Anyone seriously inter- Adding Value to Farm Products: An Overview ested in adding value on the farm should study Keys to Success in Value-Added this information, as it is predictive of trends in Agriculture consumer preferences for taste and convenience. Grain Processing: Adding Value to Farm The gourmet gift item is always popular. The Products typical retail item using a dehydrated ingredi- Alternative Meat Marketing ent also uses other ingredients (which may have Alternative Beef Marketing to be purchased off-farm), distinctive packag- “Green” Markets for Farm Products ing/containers, printing, and intangibles such as a popular theme (Cajun, holiday, Southwest, international, health food, etc.). The item may Most information on simple, small-scale dry- claim a secret recipe or processing steps. Certain ing methods and building batch dryers is about ingredients are popular in special seasonings their use as an energy-efficient way to preserve or sauce mixes; not all can be grown in North a harvest for a single household. Books such America. Dried tomatoes, carrots, garlic, onions, as Rodale’s Stocking Up (6) and Extension pub- hot peppers, celery leaf/seed, mustard seed, lications on food preservation are intended for horseradish, and herbs are common ingredients families who grow their own food. Some of these in such mixes. Other seed spices that can be resources are listed below. However, commercial grown in North America include caraway, cori- ander, cumin, and ajwain. Rosalind Creasy (7) offers the following comments on drying apricots, apples, nectarines, peaches, and pears. … [fruits] turn brown when exposed to the air. If the discoloration doesn’t bother you, it is a simple matter to dry the fruits after sectioning, pitting, or coring. However, if you prefer orange apricots, nectarines, and peaches and white apples and pears, methods exist for maintaining fresh-fruit color: • Blanching fruits for 3 minutes in boiling water; • Soaking fruit in a sodium metabisulfite solution for 1 minute; • Sulfuring the fruit with sulfur smoke. The last two methods preserve more of the color and more of the vitamins than the first. They also kill any insects that might still be on the fruit. . . . I find that fruits treated with sulfur taste and look better than blanched or untreated. (bullets added) PAGE 4 //FOOD DEHYDRATION OPTIONS
  • 5. Some new specialty food products Soups—are described as “carefully crafted mixes… with no salt, MSG, preservatives, or de- hydrated bouillons…naturally low in sodium, fat, sugar and high in protein.” [contain beans, grains, and seasonings]. 22 different ones. 12-oz. packages sell for $6.00 - $7.00 each. Cottage Cheese Pancake Mix Contains dried cottage cheese, dried apples, whole oats, and cinnamon. Gourmet Gifts • Baking mixes • Drink mixes • Seasonings • Herb blends International Specialty Item Bread dipping set—four [Ital.] regional seasonings Set includes 6 oz. mixed dried herbs, 4 dipping saucers, porcelain cruet, colorful box. (Purchaser or gift recipient supplies own olive oil, loaf of crusty bread, and a glass of wine.) Spiced Nuts Described as “forbiddingly complicated,” this snack product has been “painstakingly hand- crafted every step of the way.” [Peppered walnuts include 3 types of ground pepper.] Health Snack Food • “Just Veggies”—freeze-dried corn, peas, carrots, tomatoes, bell peppers—“eat like pop- corn.” • “Fruit Munchies”—freeze-dried apples, bananas, blackberries, blueberries, cherries, cran- berries, mango. • Single veg/fruit packs in colorful plastic containers, including dried tomatoes, garlic. • “Just Cranberries”—Freeze-dried cranberries that hold their shape. Creative Condiments Spice, rice, and bean mixes in a box. Based on Tucson restaurant recipes. Additive-free Seasoning Blends • (kosher approval) • Pure ground dried chiles (8 kinds) • Pepper Sauce • 15 other seasoning blends Pet Treats Organic vegetarian dog treats—including “Vegetable Crisp” and “Apple Crisp” Fortunately for many alternative farmers, the “Specialty organics” are “products that have a gourmet foods and organic foods categories are unique quality, possibly trend driven, which converging. Many of the products described makes them more valuable and allows an added above can be considered “natural gourmet.” price point.”(8) During the past 40 years, gour- //FOOD DEHYDRATION OPTIONS PAGE 5
  • 6. met food manufacturers have been paying more Food & Beverage Marketplace—six of them special- attention to healthful ingredients, and organic izing in custom freeze drying and eleven in spray foods have become more tasty. Busy adults read- drying. ily accept dried mixes for their convenience. Paul’s Grains (9), of Laurel, Iowa, sells organic flours, corn meals, and rice from grain grown Regulations and milled on the farm—at a farm store and also To produce processed food products on the farm, at trade shows, fairs, and festivals. The products the processor has to meet local, state, and federal come in handy one- to five-pound amounts. Ad- requirements. In the experience of those now ditional examples of on-farm businesses market- selling such products, the regulations may be ing dried products are in the ATTRA publication expensive and time-consuming, but they are not Keys to Success in Value-Added Agriculture. unreasonable. Access to a commercial kitchen may be required. A Southern region survey Many universities provide assistance in new found regulators quite willing to work with pro- product development through “business incuba- ducers to help them meet the requirements.(11) tors.” Universities also have information about The federal Food and Drug Administration ad- market assessment resources and marketing ministers the Food, Drug, and Cosmetic Act. The techniques—as well as advice on regulations Dietary Supplement Health and Education Act of that pertain to processing, packaging, labeling, 1993 governs vitamins, herbal supplements, and and selling food. A marketing plan is necessary nutraceuticals. Handling and labeling require- before investing in specialized equipment. More ments for products are quite specific. information on sources of assistance is in the AT- TRA publication Adding Value to Farm Products: The USDA National Organic Program (NOP) An Overview. Examples of new product planning, recognizes food dehydration as a handling or such as the Mississippi State University Extension processing operation, making it subject to the document (see Resources below), are available national organic standards. Handlers who an- on the Internet. nually sell, label, or represent more than $5,000 worth of a processed agricultural product or The information on equipment suppliers listed products as “organic” or “organically produced” below is from a massive new food industry di- must have their operations certified by an accred- rectory compiled by Grey House Publishers (10) ited certifying agent. Handlers selling less than from two industry databases. The new Thomas $5,000 worth of such commodities annually must Food & Beverage Market Place contains more than follow the regulations, but are not required to be 6000 pages of services available to the food in- certified. In general, mechanical and biological dustry. Volume 2, Equipment, Supplies and Ser- processes that do not involve material inputs are vices, lists product categories, company profiles, deemed natural and allowable under the NOP transportation firms, warehouse companies, and standards. The standards prohibit the use of wholesalers/distributors. certain materials, specifically sulfites, for food preservation. For more complete information, The 2000 edition (2nd ed.) of the Wiley Encyclo- visit the homepage of the NOP at www.ams.usda. pedia of Food Science (2), compiled and edited gov/nop/indexNet.htm, or contact an accredited by Frederick J. Francis of Amherst University, certifying agent through www.ams.usda.gov/ has more particulars on the types of industrial nop/CertifyingAgents/Accredited.html. food dehydration I have summarized above. A farmer with a product concept and raw materials should carefully consider contracting out special- References ized dehydration, rather than buying expensive equipment and building an on-farm factory that 1) Ralph L. Cramer. 1992. Herbs and ever- meets all government regulations for this type lastings: Harvesting, drying and shipping. of processing. The Herbal Connection. Vol. 4, No. 2. p. 6. Cramer operates Cramers’ Psieatch, Lan- More than 73 corporations perform custom dry- caster County, PA, wholesaling 39 acres of ing services nationwide, according to the Thomas herbs and everlastings annually. PAGE 6 //FOOD DEHYDRATION OPTIONS
  • 7. 2) Francis, Frederick J. (editor/compiler). Resources 2000. Wiley Encyclopedia of Food Science and Technology. 2nd edition. 4 vols. John Wiley & Sons, NY. Vol. 1: p. 480-498; 540- On-line Extension bulletins: 578. Drying vegetables and fruits at home www.ext.colostate.edu/pubs/foodnut/pubfood. 3) Hughes, Karla Vollmar, and Barbara J. Wil- html#pres lenberg. 1994. Quality for Keeps—Drying Foods. University of Missouri Extension, How to dry foods at home Columbia. Pub. GH1562. 6 p. http://muex http://muextension.missouri.edu/explore/hes- tension.missouri.edu/explore/hesguide/ guide/foodnut/gh1563 foodnut/gh1562.html. Drying fruits 4) Blake, Bill. 1996. Sun Drying in CA. June http://msucares.com/pubs 3. www.sare.org/htdocs/hypermail/ html-home/13-html/0498.html. 1 p. Drying foods: Out of doors (FCS 8493) 5) Reynolds, Susan. 1993. Drying Foods Out- Indoors (FCS 8494) of-Doors. University of Georgia Coopera- http://hammock.ifas.ufl.edu/dosearch.htm tive Extension Service. Ext. Bull. 989. p. Note: FCS 8493 is the 1993 University of 1–3. Georgia CES 989 publication (see footnote 5). 6) Stoner, Carol (ed.). 1977. Stocking Up: Drying food How to preserve the foods you grow, natu- www.ag.uiuc.edu/~vista/html_pubs/drying/ rally. Rodale Press, Emmaus, PA. 532 p. dryfood.html (Circular 1227) 7) Creasy, Rosalind. 1993. Drying apricots, apples, nectarines, peaches, and pears. The Drying foods at home Southwest Organic News [originally pub- www.agcom.purdue.edu/AgCom/Pubs/CFS/ lished in Organic Gardener’s Edible Plants]. CFS-146.html July. p. 7. (CFS-146) 8) May, Thomas Garvey. 2001. Gourmet, Drying foods organics merging into one. The Nat- http://www.cahe.nmsu.edu/pubs/_e/e-322.html ural Foods Merchandiser. July. p. 16. (Guide E-322) 9) Paul’s Grains Post-harvest handling of dehydrated chiles 2475-B 340th Street www.g6csy.net/chile/index.html Laurel, IA 0141 541-476-3373 Other 10) Staff (ed./compilers). 2001. Thomas Food and Beverage Market Place. 3 vols. Grey Dehydration: A Dry Run for Lean Times By Joseph Grant House Publishing, Millerton, NY. 6000+ p. www.logicsouth.com/~lcoble/jg/dehydra/ 11) Born, Holly. 2001. Keys to Success in Value-Added Agriculture. NCAT/ATTRA, Fayetteville, AR, and Southern Sustainable Agriculture Working Group. p. 1–2. //FOOD DEHYDRATION OPTIONS PAGE 7
  • 8. Commercial processing/product Russell, G.A. 1921. Drying crude drugs [herbal medicines]. U.S.D.A. Farmers’ Bulletin 1231. 16 development p. University of Arkansas Institute of Food Science/Engineering. 2001. Resources for building a dryer Starting a Food Processing Business. UA Coop- erative Extension, Little Rock, AR. 162 p. Dong, Allen. 1998. I-Tech Farm-Scale Food De- Covers product development, principles of pres- hydrator. Veneta, OR. ervation and processing, labeling, operation See figure, p. [7] above; see plans for dehydrator management, HACCP, regulations [pertaining on UC-Davis Web site. to Arkansas], marketing strategies, and basic business considerations. Related Lavallee, Thomas. 1993. The fruit/herb dryer. publications are available; ask for brochure. The Growing Edge. Spring. p. 46-47, 49-51, 53. $40.00. Send check or money order to Coopera- tive Extension Service, Business Office, Publi- Vivian, John. 1993. How to build a food dryer. cation Sales, P.O. Box 391, Little Rock, AR Mother Earth News. February-March. p. 54- 72203. 60. University of Massachusetts Consultant: www.umass.edu David Stone Fifty-nine publications on aspects of commercial Commercial Dehydrator Systems, Inc. processing. Read on-line or download. 256 Bethel Drive Eugene, OR 97402 Mississippi State University Extension 800-369-4283 (toll-free) Staff. 2000. Exploring the potential for new food 541-688-5281 products. http://msucares.com/pubs/p2170. 541-688-5989 FAX html. 40 p. Charges by the day for consulting; can This publication is intended to help individuals build any kind of dehydrator. Will provide and companies develop a more sharply focused a realistic price quotation upon request. product concept. Sources of dehydration equipment Deis, Ronald C. (ed.). 1997. Food Product De- (all types) sign [library]: Spray-drying, Innovative use of an old process. www.foodproductdesign.com/ Brothers Metal Products, Anaheim, CA. 714- archive/1997/0597DE.html. Weeks Publishing 630-1051. Co., Northbrook, IL. 7 p. Vegetable dryers. Nichols, P.F. et al. 1925. Commercial Dehydra- Brown Int’l Corporation, Covina, CA. 626-966- tion of Fruits and Vegetables. USDA Bulletin 8361. No. 1335. 40 p. Fruit and vegetable de-waterers. Note: Many older U.S. government documents contain information especially useful for P&F Metals, Turlock, CA. 209-667-2515. sustainable practices. The best place to start Custom-engineered food processing equipment. if you need to search for a specific document or topic relating to agriculture is your Excalibur Food Dehydrators, Sacramento, CA. state’s land-grant university library. A 916-381-4274. complete collection of government docu- USDA-approved stainless steel home and com- ments may be found in each state’s depository, mercial food dehydrators, grain mills, jerky- usually at the university nearest to the making supplies. state capital. Try requesting copies through InterLibrary loan. Joneca Corp., Anaheim, CA. 714-993-5997. joneca@aol.com. Dehydrators. PAGE 8 //FOOD DEHYDRATION OPTIONS
  • 9. Wittemann Co., Palm Coast, FL. 904-445-4205. Fluid Energy Aljet, Telford, PA. 215-766-0300. www.wittemann.com. www.fluidenergype.com. Freeze-drying equipment. Flash drying equipment. Toll processing ser - vices. Low Humidity Systems, Covington, GA. 770- 385-8690. www.dehumidifiers.com. SG Technologies/Hull Corp., Hatboro, PA. 215- Desiccant dehumidifiers. 672-7800. Freeze dryers. Fluid Air, Aurora, IL. 630-851-1200. www.flu- idairinc.com. National Drying Machinery Co., Philadelphia, Manufactures dryers/equipment for “drying, PA. 215-464-6070. www.nationaldrying.com. agglomerating, coating foods and flavors.” Thermal processing equipment, including dehy- drators and dryers. BNW Industries, Mentone, IN. 219-353-7855. http://www.belt-o-matic.com/. Davron Technologies, Chattanooga, TN. 877-683- North Liberty, IN. 219-656-3956. 5498. www.davrontech.com. Drum dryers and flakers. Custom processing equipment, including spray drying equipment. Littleford Day, Florence, KY. 859-525-7600. Vacuum dryers. Automation Products, Houston, TX. 713-869- 0361. C.E. Rogers Co., Mora, MN. 320-679-2172. www. Dehydrators. cerogers.com. Spray dryers and equipment. Evaporator Dryer Technologies, Hammond, WI. 715-796-2313. www.evapdryertech.com. CTB Grain Systems, Kansas City, MO. 816-968- Spray dryers, nozzles. 6101. Grain drying equipment. Sources for freeze-drying equipment Goodnature Products, Buffalo, NY. 716-855-3325. SG Technologies/Hull Corporation, Hatboro, www.goodnature.com. PA. 215-672-7800. Dewatering equipment. Apollo Sheet Metal, Kennewick, WA. 509-586- Aeroglide Corp., Cary, NC. 919-851-2000. www. 1104. www.apollosm.com. aeroglide.com. Customized dryers and coolers; belt and rotary United McGill Corp., Westerville, OH. 614-882- dryers. 5455. Vacuum drying equipment. Lanly Co., Cleveland, OH. 216-731-6115. www. lanly.com. Wittemann Co., Palm Coast, FL. 904-445-4205. Ovens and dryers for snack foods. www.wittemann.com. Freeze-drying equipment. United McGill Corp., Westerville, OH. 614-882- 5455. Littleford Day, Florence, KY. 859-525-7600. Vacuum drying equipment. Vacuum dryers. Commercial Dehydrator Systems, Eugene, OR. 800-369-4283. www.dryer.com. Sources for spray-drying equipment Continuous belt, bin, and tray dryers. Evaporator Dryer Technologies, Hammond, WI. Andritz, Muncy, PA. 570-546-8211. 715-796-2313. www.evapdryertech.com. Wide variety of dehydration equipment. Spray dryers, nozzles. //FOOD DEHYDRATION OPTIONS PAGE 9
  • 10. Davron Technologies, Chattanooga, TN. 877-683- 5498. www.davrontech.com. Custom processing equipment, including spray drying equipment. C.E. Rogers Co., Mora, MN. 320-679-2172. www. cerogers.com. Spray dryers and equipment. Spraying Systems Company, Wheaton, IL. 630- 665-5000. www.spray.com. Nozzles, spray guns, portable spray systems, spray nozzle accessories. Spray Drying Systems, Randallstown, MD. 410- 922-5900. www.spraydrysys.com. Niro, Hudson, WI. 715-796-2313. 715-386-9371. www.niroinc.com. Food and dairy dryers. Paget Equipment Co., Marshfield, WI. 800-234- 3158. Sources of used and rebuilt dehydration equipment Aeroglide Corporation, Cary, NC. 919-851- 2000. Market Place lists 28 other companies that sell used/rebuilt food processing equipment. By Katherine L. Adam NCAT Agriculture Specialist August 2004 ©NCAT 2004 Edited by Paul Williams Formatted by Cynthia Arnold IP147 Slot#137 082404 The electronic version of Food Dehydration Options is located at: HTML http://www.attra.ncat.org/attra-pub/dehydrate.html PDF http://www.attra.ncat.org/attra-pub/PDF/ dehydrate.pdf PAGE 10 //FOOD DEHYDRATION OPTIONS