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STEPPER 
SYSTEMS 
Si5580 Programmable Step Motor Drive 
58 
Sold & Serviced By: 
ELECTROMATE 
Toll Free Phone (877) SERVO98 
Toll Free Fax (877) SERV099 
www.electromate.com 
sales@electromate.com 
Si5580 Programmable Step Motor Drive 
Features 
• Si™, Si Command Language (SCL) or SiNet Hub pro-gramming 
languages included with drive 
• AC input 110V or 220V switch selectable, 50-60 Hz 
• DC bus voltage 75 VDC full load, 80 VDC nominal 
• Software selectable motor current from 0.5 – 5.5 
amps/phase 
• Software selectable motor resolution from 2,000 to 
50,800 steps per revolution 
• Software selectable idle current reduction 0, 25%, 
50% or 100% 
• Eight optically isolated programmable inputs 5 – 24 
VDC. 2,200 ohms internal resistance. Can be config-ured 
for sinking (NPN) or sourcing (PNP) signals. 
• Three optically isolated programmable outputs 12 – 
24 VDC, 100mA maximum 
• One optically isolated output 5 VDC dedicated to fault 
out 
• RS-232 for PC/MMI communications 
• Over current and over temperature protection 
• 440 watts of usable power 
• Screw terminal connectors 
• Dual, MOSFET H-bridge, 3 state, pulse width modu-lated 
amplifier switching at 20 – 30 KHz 
• Ideal for 4, 6 or 8 leaded step motors NEMA sizes 23 
& 34 
• Optional Man Machine Interface (MMI) allows ma-chine 
operator to enter specific motion parameters 
• CE and TUV compliant 
Description 
The Si5580 is a programmable stepper drive/indexer 
packaged in a rugged steel case painted black with white 
epoxy silkscreen. Integral heat sink, mounting brackets, 
switch covers and connectors are included with each 
Si5580. The drive/indexer has been matched with twelve 
recommended NEMA 23 & 34 motors and comes with all 
operating software necessary to create a complete step-per 
motion solution. 
The Si5580 includes Applied Motion Products’, 
Microsoft Windows based, Si™ software language for 
quick set up and ease of use. The Si™ is ideal for stand-alone 
operation. For more experienced users, with soft-ware 
development expertise, the Si5580 also comes with 
Applied’s Si Command Language (SCL) programming 
instruction set. SCL allows for control of the Si™ drive 
from a host PC or PLC thus permitting the user to per-form 
a variety of motion, I/O tasks and system status re-trieval 
via the host. 
Multiple axis applications are handled by our SiNet™ Hub 
Programmer, which gives you the ability to control up to 8 
Si™ drives, either stepper or servo on the same hub. Not 
only can you coordinate up to eight motors, the hub also 
has access to the inputs and outputs of all the drives, pro-viding 
your program with up to 64 inputs and 24 outputs. 
You can also use Applied’s MMI which allows the machine 
operator to enter specific motion commands. 
Factory set to operate at 110-volt input; the Si5580 can be 
set by the user to operate at 220-volt input by a simply 
switch selection. 
Pluggable screw terminal blocks are provided for the 
I/O, motor and AC power inputs. Mating connectors, 
programming cable with computer interface connector 
as well as all operating software are provided with each 
Si™ drive. 
The Si5580 is both CE and TUV compliant.
STEPPER 
SYSTEMS 
59 
Si5580 Technical Specifications 
Sold & Serviced By: 
POWER AMPLIFIER (MOTOR DRIVE): 
AMPLIFIER TYPE .............................................. MOSFET, dual H-Bridge. 
CURRENT CONTROL......................................... 3 state, pulse width modulated, switching at 20–30 KHz. 
OUTPUT CURRENT ........................................... 0.5–5.5 amps, software selectable. 
POWER SUPPLY ............................................... Linear, toroidal transformer based for high reliability and low noise. 110 
or 220 VAC input, switch selectable. 50/60 Hz. 
DC BUS VOLTAGE ............................................. DC voltage at nominal line voltage: 75 VDC full load, 90 VDC no load. 
AC INPUT VOLTAGE .......................................... 110 or 220 VAC (switch selectable) 50/60 Hz. 
MAXIMUM OUTPUT POWER ............................ 440 watts. 
IDLE CURRENT REDUCTION ............................ 0%, 25%, 50%, or 100% software selectable. 
MOTOR RESOLUTION....................................... 13 resolutions. Steps per revolution with 1.8° motor: 2000, 5000, 
10000, 12800, 18000, 20000, 21600, 25000, 25400, 25600, 36000, 
50000, 50800, software selectable. 
STATUS LED'S .................................................. AC power (red) 
Over Temperature (yellow) 
Over Current (yellow) 
CONTROLLER (INDEXER) SECTION: 
SERIAL COMMUNICATION ............................... RS-232 programming port. 
INPUTS ............................................................. 8 user programmable inputs. Can be used for triggering, sensing, hom-ing, 
branching, jogging or limits, optically isolated 5-24 VDC. 
OUTPUTS .......................................................... 3 general purpose, optically isolated 12–24 VDC outputs for interfacing 
to other equipment. Open collector and emitter. 100 mA max. 
PARAMETER RANGES ...................................... Distance: 1 to 16,000,000 steps. Speed: .025 to 50 revolutions per sec-ond 
(in any microstep resolution). Acceleration: 1 to 3,000 rev/sec/sec. 
Deceleration: 1 to 3,000 rev/sec/sec (set independently from accelera-tion). 
Time Delays: 0.01 to 300 seconds. Output Pulse Widths: 2 to 500 
milliseconds. Iterations per repeat loop: 1 to 65,535. 
OPTIONAL OPERATOR INTERFACE (MMI) ....... NEMA 4/12 rated (splash proof & dust proof). 4 x 20 characters liquid 
crystal display (LCD)standard or backlit. 20 key membrane keypad. Over-all 
size: 4.9 x 4.9 x 1.42 inches. 
SYSTEM SPECIFICATIONS: 
OVERALL SIZE .................................................. 3.0 x 5.3 x 8.0 inches. 
CHASSIS MATERIAL ......................................... Aluminum, black anodized with integral heat sink. 
WEIGHT............................................................. 7.8 lbs. 
AMBIENT TEMPERATURE ................................. 0° to 50°C (32° to 122°F). 
HUMIDITY ......................................................... Maximum of 90% non-condensing. 
CONNECTORS ................................................... Screw terminal connectors for input power and motor, and I/O signals. 
MOTORS ........................................................... Can drive 4, 6 or 8 lead motors, NEMA sizes 11, 14, 17, 23 & 34. 
CASE ................................................................. Steel with black paint and white epoxy silk screen. Includes switch covers. 
AGENCY APPROVAL ......................................... CE & TUV. 
ELECTROMATE 
Toll Free Phone (877) SERVO98 
Toll Free Fax (877) SERV099 
www.electromate.com 
sales@electromate.com
STEPPER 
SYSTEMS 
60 
Si5580 Technical Specifications 
MECHANICAL OUTLINE 
BLOCK DIAGRAM 
motor phase A motor phase B 
3.00 " 
1.25 " 
POWER 
TEMP 
SHORT 
PC/MMI LIMITS 
8.00 " 8.97 " 
110 or 
220 VAC 
INPUT1 
INPUT2 
INPUT3 
INPUT4 
CW JOG/IN5 
CCW JOG/IN6 
CW LIMIT 
CCW LIMIT 
to PC/MMI 
FAULT OUT 
OUT1 
OUT2 
eeprom 
B– 
B+ 
A– 
A+ 
MOTOR 
G 
RS232 Optical 
Fault OUT3 
Monitor 
overtemp LED 
overcurrent LED 
MOSFET 
3 State 
PWM 
Power 
Amplifier 
fuse 
Optical 
Isolation 
Isolation 
Optical 
Isoation 
Si™ 
Microstepping 
Indexer 
Sequencer 
Optical 
Isolation 
Internal 
Power 
Supply 
3.07 " 
9.25 " 
5.45 " 
5.30 " 
2.02 " 
0.25" 
0.06" 
2.15" 
Si5580 
Step Motor Driver 
N 
L 
AC 
POWER 
STOP 
IN 1 
IN 2 
IN 3 
IN 4 
JOG CW 
JOG CCW 
IN/JOG COM 
IN/JOG COM 
CW+ 
CW-CCW+ 
CCW-OUT 
1+ 
OUT 1- 
OUT 2+ 
OUT 2- 
OUT 3+ 
OUT 3- 
FAULT+ 
FAULT- 
90V pk 
Sold & Serviced By: 
ELECTROMATE 
Toll Free Phone (877) SERVO98 
Toll Free Fax (877) SERV099 
www.electromate.com 
sales@electromate.com
STEPPER 
SYSTEMS 
61 
Si5580 Connectors and Switches 
I/O 
position no. 
1 in 1 
2 in 2 
3 in 3 
4 in 4 
5 jog cw 
6 jog ccw 
7 in/jog com 
8 in /jog ccw 
9 cw+ 
10 cw– 
11 ccw+ 
12 ccw– 
13 out 1+ 
14 out 1– 
15 out 2+ 
16 out 2– 
17 out 3+ 
18 out 3– 
19 fault+ 
20 fault– 
MOTOR 
position no. 
1 B– 
2 B+ 
3 A– 
4 B+ 
AC POWER 
position no. 
1 G 
2 N 
3 L 
LIMITS 
LEDs 
power 
overtemp 
overcurrent 
RS232 connector 
pc 
mmi 
motor connector 
AC power connector 
input connector 
input/limits connector 
output connector 
Sold & Serviced By: 
ELECTROMATE 
Toll Free Phone (877) SERVO98 
Toll Free Fax (877) SERV099 
www.electromate.com 
sales@electromate.com
STEPPER 
SYSTEMS 
62 
NEMA 23 Motor Data 
Sold & Serviced By: 
FEATURES RECOMMENDED MOTORS FOR Si5580 
Motor P/N: 23122 23123 23124 23395 23398 23401 
Motor Current amps 2.00 2.50 3.50 4.24 4.24 4.24 
Resistance Ohms 1.24 1.18 0.82 0.32 0.38 0.50 
Holding Torque oz-in 98 158 225 77 177 264 
Rotor Inertia oz-in2 0.55 1.14 1.72 0.66 1.64 2.62 
Bearings 
Thrust Load (lbs) 25 25 25 25 25 25 
Radial Load (lbs) 15 15 15 15 15 15 
Radial Play inch/lbs .001 max .001 max .001 max .001 max .001 max .001 max 
@ 1 lb @ 1 lb @ 1 lb @ 1 lb @ 1 lb @ 1 lb 
End Play inch/lbs .001 max .001 max .001 max .003 max .003 max .003 max 
@ 9 lbs @ 9 lbs @ 9 lbs @ 2.2 lbs @ 2.2 lbs @ 2.2 lbs 
Weight lbs. 1.17 2.00 2.80 1.00 1.54 2.20 
Motor current, resistance and torque ratings are with parallel connection 
NEMA 23 Motor Dimensions 
Model L 
23122 2.00˝ 
23123 3.00˝ 
23124 4.00˝ 
Model L 
23395 1.54˝ 
23398 2.13˝ 
23401 2.99˝ 
.75 
L 
.81 ± .03 
.190 
.060 
18" min 
2 x Ø.2500 +.0000 
–.0005 
Ø1.5 ± .002 
2 X 1.856 
2 X 2.22 
4 X Ø.205 ± .01 
MOUNTING 
END 
18.00 MIN 
2 X 0.928 
2 X 1.856 
Ø1.50 ± 0.001 
0.228 ± 0.006 
FLAT 
4 X Ø0.205 ± 0.01 
2 X 2.22 
+0.000 
–0.001 
.59± 0.01 
L .197 
.063 ± 0.008 
.591 ± 0.01 
Ø.250 
.228 ±.006 
FLAT 
0.630 ± .039 .787 ± .020 
2 X 1.11 
MOUNTING 
END 
TYP 
ELECTROMATE 
Toll Free Phone (877) SERVO98 
Toll Free Fax (877) SERV099 
www.electromate.com 
sales@electromate.com
STEPPER 
SYSTEMS 
63 
Torque Curves 
Si5580 with NEMA 23 Step Motors 
23123 MOTOR 
Motor Connection: Parallel 
Drive Setting: Full, 1/10th Step • 2.5 A/Phase 
150 
120 
Dynamic 
Torque 
(oz-in) 
90 
60 
Sold & Serviced By: 
00 5 10 15 20 25 30 35 40 
rev/sec 
30 
Full 
1/10th 
80 
60 
40 
00 5 10 15 20 25 30 35 40 
23124 MOTOR 
Motor Connection: Parallel 
Drive Setting: Full, 1/10th Step • 3.3 A/Phase 
200 
150 
Dynamic 
Torque 
(oz-in) 
100 
00 5 10 15 20 25 30 35 40 
rev/sec 
50 
Full 
1/10th 
23395 MOTOR 
Motor Connection: Parallel 
Drive Setting: Full, 1/10th Step • 4.3 A/Phase 
Dynamic 
Torque 
(oz-in) 
80 
60 
40 
00 5 10 15 20 25 30 35 40 
rev/sec 
20 
Full 
1/10th 
23398 MOTOR 
Motor Connection: Parallel 
Drive Setting: Full, 1/10th Step • 4.3 A/Phase 
150 
120 
Dynamic 
Torque 
(oz-in) 
90 
60 
00 5 10 15 20 25 30 35 40 
rev/sec 
30 
Full 
1/10th 
23401 MOTOR 
Motor Connection: Parallel 
Drive Setting: Full, 1/10th Step • 4.3 A/Phase 
250 
200 
Dynamic 
Torque 
(oz-in) 
150 
100 
00 5 10 15 20 25 30 35 40 
rev/sec 
50 
Full 
1/10th 
23122 MOTOR 
Motor Connection: Parallel 
Drive Setting: Full, 1/10th Step • 1.9 A/Phase 
Dynamic 
Torque 
(oz-in) 
rev/sec 
20 
Full 
1/10th 
ELECTROMATE 
Toll Free Phone (877) SERVO98 
Toll Free Fax (877) SERV099 
www.electromate.com 
sales@electromate.com
STEPPER 
SYSTEMS 
64 
NEMA 34 Motor Data 
Sold & Serviced By: 
FEATURES RECOMMENDED MOTORS FOR Si5580 
Motor P/N: 34348 34349 34350 34474 34476 34478 
Motor Current amps 4.84 7.07 8.34 6.35 6.35 5.64 
Resistance Ohms 0.30 0.25 0.20 0.24 1.50 0.49 
Holding Torque oz-in 212 424 636 389 861 1292 
Rotor Inertia oz-in2 3.66 6.72 10.20 7.65 14.80 21.90 
Bearings 
Thrust Load (lbs) 50 50 50 35 35 35 
Radial Load (lbs) 25 25 25 30 30 30 
Radial Play inch/lbs .001 max .001 max .001 max .0008 max .0008 max .0008 max 
@ 1 lb @ 1 lb @ 1 lb @ 1 lb @ 1 lb @ 1 lb 
End Play inch/lbs .001 max .001 max .001 max .003 max .003 max .003 max 
@ 15 lbs @ 15 lbs @ 15 lbs @ 1 lbs @ 1 lbs @ 1 lbs 
Weight lbs. 3.00 5.40 7.70 3.86 6.18 8.66 
Motor current, resistance and torque ratings are with parallel connection 
NEMA 34 Motor Dimensions 
Model L 
34348 2.50˝ 
34349 3.70˝ 
34350 5.10˝ 
Model L 
34474 2.60˝ 
34476 3.78˝ 
34478 4.96˝ 
18" min 
2 X 3.26 
MAX 
Ø2.875 
± .002 
4 X Ø.216 
± .01 
2 X 2.74 
L 
1.19 ± .04 
.19 
.063 
1.19 ± .03 
Ø 3.38 
MAX 
Ø.3750 
+.0000 
–.0005 
TYP 
.2–.4 
2 X 2.74±.01 
MOTOR TO BE SUPPLIED 
WITH 1/8 X .843 LG KEY 
Ø.3750 
.875 
±.01 
1.25 
±.02 
18 
MIN 
1.12±0.4 
3.38±.02 
L MAX 
.330 
.062 
Ø.5000 
+.0000 
–.0005 
.125 
+.000 
–.002 
.555 
+.000 
–.017 
4 X Ø.218 THRU 
Ø2.875±.002 
2 X 1.370 
+.0000 
–.0005 
ELECTROMATE 
Toll Free Phone (877) SERVO98 
Toll Free Fax (877) SERV099 
www.electromate.com 
sales@electromate.com
STEPPER 
SYSTEMS 
65 
Torque Curves 
Si5580 with NEMA 34 Step Motors 
34348 MOTOR 
Motor Connection: Parallel 
Drive Setting: Full, 1/10th Step • 4.9 A/Phase 
200 
150 
Dynamic 
Torque 
(oz-in) 
100 
00 5 10 15 20 25 30 35 40 
rev/sec 
50 
Full 
1/10th 
34349 MOTOR 
Motor Connection: Parallel 
Drive Setting: Full, 1/10th Step • 5.5 A/Phase 
400 
300 
Dynamic 
Torque 
(oz-in) 
200 
Sold & Serviced By: 
00 5 10 15 20 25 30 35 40 
rev/sec 
100 
Full 
1/10th 
34350 MOTOR 
Motor Connection: Parallel 
Drive Setting: Full, 1/10th Step • 5.5 A/Phase 
500 
400 
Dynamic 
Torque 
(oz-in) 
300 
200 
00 5 10 15 20 25 30 35 40 
rev/sec 
100 
Full 
1/10th 
34474 MOTOR 
Motor Connection: Parallel 
Drive Setting: Full, 1/10th Step • 5.5 A/Phase 
Dynamic 
Torque 
(oz-in) 
350 
300 
250 
200 
150 
500 5 10 15 20 25 30 35 40 
rev/sec 
100 
Full 
1/10th 
34476 MOTOR 
Motor Connection: Parallel 
Drive Setting: Full, 1/10th Step • 5.5 A/Phase 
Dynamic 
Torque 
(oz-in) 
650 
520 
390 
260 
00 5 10 15 20 25 30 35 40 
rev/sec 
130 
Full 
1/10th 
34478 MOTOR 
Motor Connection: Parallel 
Drive Setting: Full, 1/10th Step • 5.5 A/Phase 
1000 
Dynamic 
Torque 
(oz-in) 
800 
600 
400 
00 5 10 15 20 25 30 35 40 
rev/sec 
200 
Full 
1/10th 
ELECTROMATE 
Toll Free Phone (877) SERVO98 
Toll Free Fax (877) SERV099 
www.electromate.com 
sales@electromate.com
STEPPER 
SYSTEMS 
66 
DRIVE ONLY ORDERING 
System Ordering Example: Si5580 - 23122 
Drive Type Description 
PDO 5580 Packaged 5.5 amps, 80 VDC, 110/220 VAC input. 
Microstepping pulse & direction/oscillator drive. 
Si5580 Packaged 5.5 amps, 80 VDC, 110/220 VAC input. 
Sold & Serviced By: 
Microstepping fully programmable drive/indexer with Si™ software. 
Si5580 Ordering Information 
COMPLETE SYSTEM ORDERING 
Drive Type Motor System Number Step Motor Description 
PDO 5580 23122 NEMA 23 one stack 
Si5580 23123 NEMA 23 two stack 
23124 NEMA 23 three stack 
23395 NEMA 23 high torque one stack 
23398 NEMA 23 high torque two stack 
23401 NEMA 23 high torque three stack 
34348 NEMA 34 one stack 
34349 NEMA 34 two stack 
34350 NEMA 34 three stack 
34474 NEMA 34 high torque one stack 
34476 NEMA 34 high torque two stack 
34478 NEMA 34 high torque three stack 
OPTIONAL ACCESSORIES 
Type Description 
MMI-01 Standard man-machine interface. 
MMI-02 Man-machine interface with backlit display. 
ELECTROMATE 
Toll Free Phone (877) SERVO98 
Toll Free Fax (877) SERV099 
www.electromate.com 
sales@electromate.com

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Applied motion products si5580 datasheet

  • 1. STEPPER SYSTEMS Si5580 Programmable Step Motor Drive 58 Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Si5580 Programmable Step Motor Drive Features • Si™, Si Command Language (SCL) or SiNet Hub pro-gramming languages included with drive • AC input 110V or 220V switch selectable, 50-60 Hz • DC bus voltage 75 VDC full load, 80 VDC nominal • Software selectable motor current from 0.5 – 5.5 amps/phase • Software selectable motor resolution from 2,000 to 50,800 steps per revolution • Software selectable idle current reduction 0, 25%, 50% or 100% • Eight optically isolated programmable inputs 5 – 24 VDC. 2,200 ohms internal resistance. Can be config-ured for sinking (NPN) or sourcing (PNP) signals. • Three optically isolated programmable outputs 12 – 24 VDC, 100mA maximum • One optically isolated output 5 VDC dedicated to fault out • RS-232 for PC/MMI communications • Over current and over temperature protection • 440 watts of usable power • Screw terminal connectors • Dual, MOSFET H-bridge, 3 state, pulse width modu-lated amplifier switching at 20 – 30 KHz • Ideal for 4, 6 or 8 leaded step motors NEMA sizes 23 & 34 • Optional Man Machine Interface (MMI) allows ma-chine operator to enter specific motion parameters • CE and TUV compliant Description The Si5580 is a programmable stepper drive/indexer packaged in a rugged steel case painted black with white epoxy silkscreen. Integral heat sink, mounting brackets, switch covers and connectors are included with each Si5580. The drive/indexer has been matched with twelve recommended NEMA 23 & 34 motors and comes with all operating software necessary to create a complete step-per motion solution. The Si5580 includes Applied Motion Products’, Microsoft Windows based, Si™ software language for quick set up and ease of use. The Si™ is ideal for stand-alone operation. For more experienced users, with soft-ware development expertise, the Si5580 also comes with Applied’s Si Command Language (SCL) programming instruction set. SCL allows for control of the Si™ drive from a host PC or PLC thus permitting the user to per-form a variety of motion, I/O tasks and system status re-trieval via the host. Multiple axis applications are handled by our SiNet™ Hub Programmer, which gives you the ability to control up to 8 Si™ drives, either stepper or servo on the same hub. Not only can you coordinate up to eight motors, the hub also has access to the inputs and outputs of all the drives, pro-viding your program with up to 64 inputs and 24 outputs. You can also use Applied’s MMI which allows the machine operator to enter specific motion commands. Factory set to operate at 110-volt input; the Si5580 can be set by the user to operate at 220-volt input by a simply switch selection. Pluggable screw terminal blocks are provided for the I/O, motor and AC power inputs. Mating connectors, programming cable with computer interface connector as well as all operating software are provided with each Si™ drive. The Si5580 is both CE and TUV compliant.
  • 2. STEPPER SYSTEMS 59 Si5580 Technical Specifications Sold & Serviced By: POWER AMPLIFIER (MOTOR DRIVE): AMPLIFIER TYPE .............................................. MOSFET, dual H-Bridge. CURRENT CONTROL......................................... 3 state, pulse width modulated, switching at 20–30 KHz. OUTPUT CURRENT ........................................... 0.5–5.5 amps, software selectable. POWER SUPPLY ............................................... Linear, toroidal transformer based for high reliability and low noise. 110 or 220 VAC input, switch selectable. 50/60 Hz. DC BUS VOLTAGE ............................................. DC voltage at nominal line voltage: 75 VDC full load, 90 VDC no load. AC INPUT VOLTAGE .......................................... 110 or 220 VAC (switch selectable) 50/60 Hz. MAXIMUM OUTPUT POWER ............................ 440 watts. IDLE CURRENT REDUCTION ............................ 0%, 25%, 50%, or 100% software selectable. MOTOR RESOLUTION....................................... 13 resolutions. Steps per revolution with 1.8° motor: 2000, 5000, 10000, 12800, 18000, 20000, 21600, 25000, 25400, 25600, 36000, 50000, 50800, software selectable. STATUS LED'S .................................................. AC power (red) Over Temperature (yellow) Over Current (yellow) CONTROLLER (INDEXER) SECTION: SERIAL COMMUNICATION ............................... RS-232 programming port. INPUTS ............................................................. 8 user programmable inputs. Can be used for triggering, sensing, hom-ing, branching, jogging or limits, optically isolated 5-24 VDC. OUTPUTS .......................................................... 3 general purpose, optically isolated 12–24 VDC outputs for interfacing to other equipment. Open collector and emitter. 100 mA max. PARAMETER RANGES ...................................... Distance: 1 to 16,000,000 steps. Speed: .025 to 50 revolutions per sec-ond (in any microstep resolution). Acceleration: 1 to 3,000 rev/sec/sec. Deceleration: 1 to 3,000 rev/sec/sec (set independently from accelera-tion). Time Delays: 0.01 to 300 seconds. Output Pulse Widths: 2 to 500 milliseconds. Iterations per repeat loop: 1 to 65,535. OPTIONAL OPERATOR INTERFACE (MMI) ....... NEMA 4/12 rated (splash proof & dust proof). 4 x 20 characters liquid crystal display (LCD)standard or backlit. 20 key membrane keypad. Over-all size: 4.9 x 4.9 x 1.42 inches. SYSTEM SPECIFICATIONS: OVERALL SIZE .................................................. 3.0 x 5.3 x 8.0 inches. CHASSIS MATERIAL ......................................... Aluminum, black anodized with integral heat sink. WEIGHT............................................................. 7.8 lbs. AMBIENT TEMPERATURE ................................. 0° to 50°C (32° to 122°F). HUMIDITY ......................................................... Maximum of 90% non-condensing. CONNECTORS ................................................... Screw terminal connectors for input power and motor, and I/O signals. MOTORS ........................................................... Can drive 4, 6 or 8 lead motors, NEMA sizes 11, 14, 17, 23 & 34. CASE ................................................................. Steel with black paint and white epoxy silk screen. Includes switch covers. AGENCY APPROVAL ......................................... CE & TUV. ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  • 3. STEPPER SYSTEMS 60 Si5580 Technical Specifications MECHANICAL OUTLINE BLOCK DIAGRAM motor phase A motor phase B 3.00 " 1.25 " POWER TEMP SHORT PC/MMI LIMITS 8.00 " 8.97 " 110 or 220 VAC INPUT1 INPUT2 INPUT3 INPUT4 CW JOG/IN5 CCW JOG/IN6 CW LIMIT CCW LIMIT to PC/MMI FAULT OUT OUT1 OUT2 eeprom B– B+ A– A+ MOTOR G RS232 Optical Fault OUT3 Monitor overtemp LED overcurrent LED MOSFET 3 State PWM Power Amplifier fuse Optical Isolation Isolation Optical Isoation Si™ Microstepping Indexer Sequencer Optical Isolation Internal Power Supply 3.07 " 9.25 " 5.45 " 5.30 " 2.02 " 0.25" 0.06" 2.15" Si5580 Step Motor Driver N L AC POWER STOP IN 1 IN 2 IN 3 IN 4 JOG CW JOG CCW IN/JOG COM IN/JOG COM CW+ CW-CCW+ CCW-OUT 1+ OUT 1- OUT 2+ OUT 2- OUT 3+ OUT 3- FAULT+ FAULT- 90V pk Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  • 4. STEPPER SYSTEMS 61 Si5580 Connectors and Switches I/O position no. 1 in 1 2 in 2 3 in 3 4 in 4 5 jog cw 6 jog ccw 7 in/jog com 8 in /jog ccw 9 cw+ 10 cw– 11 ccw+ 12 ccw– 13 out 1+ 14 out 1– 15 out 2+ 16 out 2– 17 out 3+ 18 out 3– 19 fault+ 20 fault– MOTOR position no. 1 B– 2 B+ 3 A– 4 B+ AC POWER position no. 1 G 2 N 3 L LIMITS LEDs power overtemp overcurrent RS232 connector pc mmi motor connector AC power connector input connector input/limits connector output connector Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  • 5. STEPPER SYSTEMS 62 NEMA 23 Motor Data Sold & Serviced By: FEATURES RECOMMENDED MOTORS FOR Si5580 Motor P/N: 23122 23123 23124 23395 23398 23401 Motor Current amps 2.00 2.50 3.50 4.24 4.24 4.24 Resistance Ohms 1.24 1.18 0.82 0.32 0.38 0.50 Holding Torque oz-in 98 158 225 77 177 264 Rotor Inertia oz-in2 0.55 1.14 1.72 0.66 1.64 2.62 Bearings Thrust Load (lbs) 25 25 25 25 25 25 Radial Load (lbs) 15 15 15 15 15 15 Radial Play inch/lbs .001 max .001 max .001 max .001 max .001 max .001 max @ 1 lb @ 1 lb @ 1 lb @ 1 lb @ 1 lb @ 1 lb End Play inch/lbs .001 max .001 max .001 max .003 max .003 max .003 max @ 9 lbs @ 9 lbs @ 9 lbs @ 2.2 lbs @ 2.2 lbs @ 2.2 lbs Weight lbs. 1.17 2.00 2.80 1.00 1.54 2.20 Motor current, resistance and torque ratings are with parallel connection NEMA 23 Motor Dimensions Model L 23122 2.00˝ 23123 3.00˝ 23124 4.00˝ Model L 23395 1.54˝ 23398 2.13˝ 23401 2.99˝ .75 L .81 ± .03 .190 .060 18" min 2 x Ø.2500 +.0000 –.0005 Ø1.5 ± .002 2 X 1.856 2 X 2.22 4 X Ø.205 ± .01 MOUNTING END 18.00 MIN 2 X 0.928 2 X 1.856 Ø1.50 ± 0.001 0.228 ± 0.006 FLAT 4 X Ø0.205 ± 0.01 2 X 2.22 +0.000 –0.001 .59± 0.01 L .197 .063 ± 0.008 .591 ± 0.01 Ø.250 .228 ±.006 FLAT 0.630 ± .039 .787 ± .020 2 X 1.11 MOUNTING END TYP ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  • 6. STEPPER SYSTEMS 63 Torque Curves Si5580 with NEMA 23 Step Motors 23123 MOTOR Motor Connection: Parallel Drive Setting: Full, 1/10th Step • 2.5 A/Phase 150 120 Dynamic Torque (oz-in) 90 60 Sold & Serviced By: 00 5 10 15 20 25 30 35 40 rev/sec 30 Full 1/10th 80 60 40 00 5 10 15 20 25 30 35 40 23124 MOTOR Motor Connection: Parallel Drive Setting: Full, 1/10th Step • 3.3 A/Phase 200 150 Dynamic Torque (oz-in) 100 00 5 10 15 20 25 30 35 40 rev/sec 50 Full 1/10th 23395 MOTOR Motor Connection: Parallel Drive Setting: Full, 1/10th Step • 4.3 A/Phase Dynamic Torque (oz-in) 80 60 40 00 5 10 15 20 25 30 35 40 rev/sec 20 Full 1/10th 23398 MOTOR Motor Connection: Parallel Drive Setting: Full, 1/10th Step • 4.3 A/Phase 150 120 Dynamic Torque (oz-in) 90 60 00 5 10 15 20 25 30 35 40 rev/sec 30 Full 1/10th 23401 MOTOR Motor Connection: Parallel Drive Setting: Full, 1/10th Step • 4.3 A/Phase 250 200 Dynamic Torque (oz-in) 150 100 00 5 10 15 20 25 30 35 40 rev/sec 50 Full 1/10th 23122 MOTOR Motor Connection: Parallel Drive Setting: Full, 1/10th Step • 1.9 A/Phase Dynamic Torque (oz-in) rev/sec 20 Full 1/10th ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  • 7. STEPPER SYSTEMS 64 NEMA 34 Motor Data Sold & Serviced By: FEATURES RECOMMENDED MOTORS FOR Si5580 Motor P/N: 34348 34349 34350 34474 34476 34478 Motor Current amps 4.84 7.07 8.34 6.35 6.35 5.64 Resistance Ohms 0.30 0.25 0.20 0.24 1.50 0.49 Holding Torque oz-in 212 424 636 389 861 1292 Rotor Inertia oz-in2 3.66 6.72 10.20 7.65 14.80 21.90 Bearings Thrust Load (lbs) 50 50 50 35 35 35 Radial Load (lbs) 25 25 25 30 30 30 Radial Play inch/lbs .001 max .001 max .001 max .0008 max .0008 max .0008 max @ 1 lb @ 1 lb @ 1 lb @ 1 lb @ 1 lb @ 1 lb End Play inch/lbs .001 max .001 max .001 max .003 max .003 max .003 max @ 15 lbs @ 15 lbs @ 15 lbs @ 1 lbs @ 1 lbs @ 1 lbs Weight lbs. 3.00 5.40 7.70 3.86 6.18 8.66 Motor current, resistance and torque ratings are with parallel connection NEMA 34 Motor Dimensions Model L 34348 2.50˝ 34349 3.70˝ 34350 5.10˝ Model L 34474 2.60˝ 34476 3.78˝ 34478 4.96˝ 18" min 2 X 3.26 MAX Ø2.875 ± .002 4 X Ø.216 ± .01 2 X 2.74 L 1.19 ± .04 .19 .063 1.19 ± .03 Ø 3.38 MAX Ø.3750 +.0000 –.0005 TYP .2–.4 2 X 2.74±.01 MOTOR TO BE SUPPLIED WITH 1/8 X .843 LG KEY Ø.3750 .875 ±.01 1.25 ±.02 18 MIN 1.12±0.4 3.38±.02 L MAX .330 .062 Ø.5000 +.0000 –.0005 .125 +.000 –.002 .555 +.000 –.017 4 X Ø.218 THRU Ø2.875±.002 2 X 1.370 +.0000 –.0005 ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  • 8. STEPPER SYSTEMS 65 Torque Curves Si5580 with NEMA 34 Step Motors 34348 MOTOR Motor Connection: Parallel Drive Setting: Full, 1/10th Step • 4.9 A/Phase 200 150 Dynamic Torque (oz-in) 100 00 5 10 15 20 25 30 35 40 rev/sec 50 Full 1/10th 34349 MOTOR Motor Connection: Parallel Drive Setting: Full, 1/10th Step • 5.5 A/Phase 400 300 Dynamic Torque (oz-in) 200 Sold & Serviced By: 00 5 10 15 20 25 30 35 40 rev/sec 100 Full 1/10th 34350 MOTOR Motor Connection: Parallel Drive Setting: Full, 1/10th Step • 5.5 A/Phase 500 400 Dynamic Torque (oz-in) 300 200 00 5 10 15 20 25 30 35 40 rev/sec 100 Full 1/10th 34474 MOTOR Motor Connection: Parallel Drive Setting: Full, 1/10th Step • 5.5 A/Phase Dynamic Torque (oz-in) 350 300 250 200 150 500 5 10 15 20 25 30 35 40 rev/sec 100 Full 1/10th 34476 MOTOR Motor Connection: Parallel Drive Setting: Full, 1/10th Step • 5.5 A/Phase Dynamic Torque (oz-in) 650 520 390 260 00 5 10 15 20 25 30 35 40 rev/sec 130 Full 1/10th 34478 MOTOR Motor Connection: Parallel Drive Setting: Full, 1/10th Step • 5.5 A/Phase 1000 Dynamic Torque (oz-in) 800 600 400 00 5 10 15 20 25 30 35 40 rev/sec 200 Full 1/10th ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  • 9. STEPPER SYSTEMS 66 DRIVE ONLY ORDERING System Ordering Example: Si5580 - 23122 Drive Type Description PDO 5580 Packaged 5.5 amps, 80 VDC, 110/220 VAC input. Microstepping pulse & direction/oscillator drive. Si5580 Packaged 5.5 amps, 80 VDC, 110/220 VAC input. Sold & Serviced By: Microstepping fully programmable drive/indexer with Si™ software. Si5580 Ordering Information COMPLETE SYSTEM ORDERING Drive Type Motor System Number Step Motor Description PDO 5580 23122 NEMA 23 one stack Si5580 23123 NEMA 23 two stack 23124 NEMA 23 three stack 23395 NEMA 23 high torque one stack 23398 NEMA 23 high torque two stack 23401 NEMA 23 high torque three stack 34348 NEMA 34 one stack 34349 NEMA 34 two stack 34350 NEMA 34 three stack 34474 NEMA 34 high torque one stack 34476 NEMA 34 high torque two stack 34478 NEMA 34 high torque three stack OPTIONAL ACCESSORIES Type Description MMI-01 Standard man-machine interface. MMI-02 Man-machine interface with backlit display. ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com