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Ultragreen - Guarantee the water quality beyond the highest standards, even in the case of strong seasonal fluctuations

Degrémont
18. Dec 2012
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Ultragreen - Guarantee the water quality beyond the highest standards, even in the case of strong seasonal fluctuations

  1. Ultragreen ™ BIOLOGICAL PURIFICATION BY ULTRAFILTRATION FLAT SHEET MEMBRANES. RECOMMENDED URBAN FOR INSTALLATIONS UP TO 100,000 PE. WASTEWATER GUARANTEE THE WATER QUALITY BEYOND P-PPT-ER-007-EN-1107 THE HIGHEST STANDARDS, EVEN IN THE CASE OF STRONG SEASONAL FLUCTUATIONS.
  2. Urban CONTENTS Wastewater Ultragreen™ • The Challenges facing U.W.W Treatment • The Choice of Membrane on U.W.W. Treatment • The Membrane Bioreactor Range • Membrane Technologies: the Degrémont Choice • Properties of the Toray Membranes used in Ultragreen™ • Operating Principle • Advantages of Ultragreen™ • Some references • Case study: Val d’Arly (73), FRANCE
  3. THE CHALLENGES FACING Urban Wastewater U.W.W. TREATMENT Ultragreen™ Increasingly stringent discharge standards • Health & safety (water standards) • Protecting the natural environment (European framework directive) Protecting water resources • Reuse (irrigation etc.) Special limitations • Site limitations (available area) • Rehabilitation limitations • Operating limitations
  4. THE CHOICE OF MEMBRANES ON U.W.W. (1/3) Cl2 Primary Biological Clarifier Sand Disinfection PRE-TREATMENT sedimentat TANK filter ion UF PRE-TREATMENT TANK Biological and membrane filtration
  5. THE CHOICE OF MEMBRANES ON U.W.W. (2/3) DYNAMIC SEPARATION PHYSICAL BARRIER Suspended solids Control over filtration «leakage» and of the suspended solids content in Danger of denitrification discharges in the clarifier
  6. THE CHOICE OF Urban Wastewater MEMBRANES ON U.W.W. (3/3) Ultragreen™ Compact design: • For the same target water quality, membranes can replace several conventional treatment stages. Integration: • Architectural: structures are more compact, so that the architectural constraints are easier to meet Performances: • Membranes form a physical barrier; water quality is constant and, therefore, unaffected by fluctuating hydraulic loading.
  7. Urban THE MEMBRANE BIOREACTOR RANGE Wastewater THE MEMBRANE BIOREACTOR RANGE (MBR) FOR TREATING Ultragreen™ WASTEWATER IS AVAILABLE IN TWO VERSIONS IN ORDER TO MEET THE REQUIREMENTS OF ALL CLIENTS. THE MBR RANGE Preferential application Specific Maximum concentration of process Membrane Models Plant Size sludge in membrane tank features manufacturer recommended 0 to 100,000 p.e. Flat Sheet Ultragreen™ 0 to 20,000 m3/d 15 g/L Membranes TORAY Hollow fibers Ultrafor™ No limits 10 g/L Out /In filtration GE In order to meet market demands and the specific requirements set in technical specifications, in future, Degrémont will deploy two complementary membrane technologies: Ultragreen™ Ultrafor™
  8. TECHNOLOGIES: THE DEGREMONT CHOICE Membrane density Layout (major plants) Backflushing Membrane energy costs HOLLOW Concentration-related (high concentrations) FIBERS flow Maximum sludge Membrane energy costs concentration (low concentration) In membranes PLATES Simplicity Flexibility (small plants) Lower pre-treatment requirements 2 complementary technologies that still form part of the ultrafiltration sector
  9. TORAY: A TRUSTED NAME IN ULTRAFILTRATION Size 0.001μ m 0.01 μ m 0.1 μ m 1μ m 10 μ m Ion, small molecule Polymer Polymer Separation Colloid Colloid Target of Pesticide, Organic Material Silt Silt Trihalomethanes Coliform Virus Cryptosporidium Na+, Cl- Ions Ca2+, Mg2+, SO42 - Ions Bacteria Membrane UF RO (Ultra-Filtration (Ultra-Filtration) MF (Reverse Osmosis) ) (Micro-Filtration) NF (Nano-Filtration) UF HF Membrane UF/MF HF Membrane RO/NF for Desalination “Torayfil (PAN)” “PVDF membrane” PVDF UF for MBR
  10. Ultragreen™ : THE TORAY MEMBRANES • Submerged flat sheet membranes • Filtration by gravity suction or pumping • Continuous aeration throughout filtration
  11. Ultragreen™ : THE MODULES (1/3) 13.5mm 6.0mm Aeration block Space separating the membranes: 7.5mm
  12. Ultragreen™ : THE MODULES (2/3) • Reference: TMR140-100 • Number of plates: 100 • Membrane surface area: 140 m2 • Height: 2,100 mm • Length: 1,620 mm • Width: 565 / 810 mm Permeate collectors Membrane block Aeration block
  13. Ultragreen™ : THE MODULES (3/3) • Reference: TMR140-200D • Number of plates: 200 • Membrane surface area: 280 m2 • Height: 4,160 mm • Length: 1 620 mm • Width: 565 / 810 mm One single aeration unit for the entire aeration block
  14. Urban THE TORAY MEMBRANES (1/3) Wastewater Ultragreen™ −An ultrafiltration membrane (0.08 m) −Tight distribution of pore sizes (1012 units.m-2) Pore density Clogging controlled Pore diameter ( m)
  15. Urban THE TORAY MEMBRANES (2/3) Wastewater Ultragreen™ Membrane Membrane TORAY Clogging controlled
  16. Urban THE TORAY MEMBRANES (3/3) Wastewater Ultragreen™ • HIGH PORE DENSITY • HYDROPHILIC MEMBRANE High permeability Low trans-membrane pressure
  17. LINES - ULTRABOX ≤ 1 Ultrabox – 1 short line (≤ 8 module places) Permeate outlet Cross section Viewed from above Permeate outlet
  18. Ultragreen™ : A LAYOUT EXAMPLE Aeration Example with network 2 reactors: blowdown Aeration network Collectors
  19. Urban Ultragreen™ ADVANTAGES Wastewater Ultragreen™ COMPACT PRODUCT: • Suppression of clarifiers • SS concentrations in the bioreactor are higher than with conventional AS • No denitrification required if the discharge permit allows it • Cost of civil works is reduced – Landscape integration is easier because of compactness TREATED EFFLUENT QUALITY: • Assimilation of the pollution by the biomass + membrane filtration that stops all suspended solids • Better quality effluent, with consistency • Severe discharge levels in TSS, BOD5, COD, TN, TP (sensitive areas) • Discharge permits with disinfection requirements
  20. SOME REFERENCES START-UP PLANT NAME COUNTRY CAPACITY (PE) DATE Crest Voland France 5,600 2011 St Barthélémy France 3,500 2012 Cogolin France 6,000 2011 Pierre Lenquette New Caledonia 2,500 2012
  21. CASE STUDY: VAL D’ARLY (73), FRANCE CONTEXT: DESIGN : • Construction of a 28,000 p.e. • Treatment line: wastewater treatment plant – Fine bar screen (6 mm) – Grit – Grease removal • Client: Syndicat Intercommunal – Straining (2 mm) d’Eau Potable et d’Assainissement – Distribution structure des Moulins (SIEPAM) – Biological tanks (Incorporated buffer tank) – Ultragreen™ • To be commissioned mid 2011 • Water system running in gravity mode Specific features of the project: – Its proximity to the village • Number of Ultragreen™: 4 lines of – Protecting the Arly (river) membranes in 4 reactor tanks – High seasonal variations including one on total standby – Operating authority – Sustainable Development Aspect
  22. CASE STUDY: VAL D’ARLY (73), FRANCE
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