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DESALINATION
THE SUSTAINABLE ALTERNATIVE

Committed together to water, a source of life

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[ The stakes ]

Desalination
by Degrémont
3.9

billion people
affected by hydric
stress by 2030.

The gap between the available water
resource and our municipal and industrial
needs will reach 40% by 2030, and the
number of people living in regions affected
by severe hydric stress is expected to
increase by a billion to 3.9 billion, out of a
global population of 8.1 billion. The most
severely affected countries and regions will
be North Africa, the Middle East, Northern
China, Southern India, Pakistan and certain
parts of the United States and Mexico.

97.5%

60%

of the Earth’s water reserves
consist of seawater.

of the world’s biggest
cities in coastal areas
do not have access to
freshwater.

100
million m3/day. This is the
estimated installed desalination
capacity to meet municipal and
industrial requirements in 2015.
This capacity will have doubled in
the 10 years from 2005 to 2015.

2

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A prize-winner at
the Global Water
Awards 2013 for its
technical prowess
and environmental
integration, the
Victorian Desalination
Plant designed and built
by Degrémont
has become the
new benchmark for
the desalination
industry
worldwide.

255

desalination plants
built worldwide.

3

million cubic metres
of desalinated water
produced per day
in 2012.

10

million people
supplied.

A mastered solution for local
authorities and industry
Nearly 50 years
of experience

“Packaged” equipment and
technologies to increase or diversify

Recognised as a pioneer in the
technology of desalination by reverse
osmosis since its first plant was
established on the island of Houat
in France in 1969, Degrémont has
successfully developed and integrated
complementary technologies to make
this a sustainable solution.

pre-treatment or reverse osmosis
performances, or for an easy-to-operate
modular and compact design.

Four complementary
areas of activity

Outstanding advantages

Customised design & build to meet
specific requirements with seawater
or brackish water desalination
plants – small or large, modular or
standardised – designed and built
according to site requirements and
water types.

Operation and services solutions
for daily management, optimisation
of desalination plants (pre-treatment,
energy consumption, washing of
membranes, etc.), and “à la carte”
solutions such as the supply of spare
parts, rehabilitation, employee training,
etc.

Financing for BOT (Build, Operate,
Transfer) makes for a real partnership
in which Degrémont is fully involved in
every respect, including financing.

Numerous municipal and industrial
projects have enabled Degrémont to
consolidate its world-leading position in
the field, in particular thanks to:
• its mastery of pre-treatment, reverse
osmosis and remineralisation processes;
• its expertise as builder and operator,
enabling it to offer local authorities and
industry competitive solutions that are
adapted to their particular operating
requirements;
• its comprehensive range of modular
and standardised products to optimise
delivery and commissioning times;
• its operating support tools to
safeguard freshwater production and
continuously optimise operating costs;
• its introduction of effective energyrecovery systems to reduce energy
consumption;

• its solutions to preserve the Earth’s
flora and fauna in general and marine
life in particular, both at water intake
and on dispersion of brines.

Active in R&D
To adapt to future needs and continue
to optimise existing systems,
Degrémont is engaged in research on
the following subjects:
• direct osmosis;
• membrane distillation;
• new membranes;
• new membrane engineering;
• alternative energy sources;
• alternative processes for treating
boron;
• reducing water loss in pre-treatment;
• etc.

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[ Know-how ]

An offer dedicated
to desalination
INNOVATIVE TECHNOLOGIES
to optimise processes, reduce operating costs and lessen
environmental impact.
A BROAD RANGE OF PRODUCTS, SERVICES AND TOOLS
to provide relevant technical and economic solutions for the needs
and challenges facing local authorities and industry.

Seadaf TM

UltramarineTM SmartrackTM

This compact solution for clarification
by rapid dissolved air flotation (DAF) of
saline water replaces the first filtration
stage. It is useful for water that may
present occasional peaks in suspension
matter and algal bloom.

This metallic chassis can accommodate
different types of ultrafiltration membrane
modules. The system is standardised and
industrialised, reducing the time taken for
implementation and allowing to master
the cost of membranes renewal.

SeacleanTM

SeaproTM

This dual media (anthracite + sand)
filtration technology is ideal for
desalination plants of all sizes. It improves
the performance of reverse osmosis
membranes, increases their lifespan,
reduces washing equipment and cuts
water loss.

This Degrémont range of standard reverse
osmosis desalination plant elements
has been developed based on feedback
from its realisations. Its advantages are:
reduced construction time for a rapid
complete build, limitation of technical
and construction risks, and general
optimisation of costs (civil engineering,
construction, equipment, assembly,
etc.). The most recent plant of this type
is the SeaproTM 50K, which produces
50,000 m3/day, comprising:

• water intake;
• pre-treatment by SeadafTM rapid
flotation, and ultrafiltration;
• a reverse osmosis pass;
• a remineralisation phase.
This plant is flexible in its design according
to local conditions and each client’s
specific requirements.

Offshore oil & gas
With its expertise in desalination and
engineering know-how specific to offshore
oil exploration and production, Degrémont
designs and supplies units for desalination
and sulphate removal to equip FPSO
(Floating, Production, Storing and
Offloading) vessels.

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A reverse osmosis membrane
only allows water to pass through and retains
all the solutes, except for a few organic
molecules very similar to water.

OMOBILE / MobilePro

Desalination robustness*

ControlBuild

These mobile (truck-mounted) desalination
units guarantee the quality and quantity
of water required without capital outlay,
anywhere in the world and for all types
of industry. The trucks are rented and
are equipped with reverse osmosis or ion
exchange units to produce industrial water.
They guarantee the continuity of industrial
water production in emergencies as well as
anticipating purified water requirements
during planned procedures.

This modelling tool, developed jointly
with Laborelec and GDF SUEZ, offers three
advantages:
• identification, by geographic region
worldwide, of six typical seawater
compositions and their annual profile;
• determination, according to profile,
of the optimal dosages of chemicals to
most effectively foresee the quality of the
pre-treated water, thereby optimising the
robustness of a desalination plant and its
operating costs;
• the choice of the best line of pre-treatment
to optimise investment and operating costs.
The tool is based on a statistical method
using a database containing over 10 years
of data (from pilot trials and plants).

This tool simulates the operation of a virtual
desalination plant, enabling automated
systems to be tested and parameterised
upstream before being validated at the
plant. It facilitates operational start-up on
delivery of the plant and reduces the time
needed for the commissioning phase (two
month reduction at the 450,000 m3/day
Victorian desalination plant, MelbourneAustralia). The tool can also be used
during the operational phase to simulate
optimisation methods and thus continually
improve performance.

* The robustness of reverse osmosis plants is defined
as the capacity to provide an appropriate flow and
quality of drinking water, in accordance with the
capacities of the plant and the guarantees of the
membrane supplier.

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[ References ]

Flagship realisations
for local authorities
A PIONEER IN DESALINATION BY REVERSE OSMOSIS, Degrémont has built 255 plants
in all four corners of the world.

Features of this
BOT contract
• 2 undersea tunnels
with a total length
of 2.7 km;
• 84 km of treated
water pipelines,
composed of
7,000 pipes;
• 87 km of 220kV
underground cables,
a world record;
• 29 buildings;
• 51 reverse osmosis
racks;
• 55,000 membranes;
• 72 pumps for the
dual media filters;
• 486 ERI® PX 260
energy-recovery
systems;
• 37 months:
record construction
time;
• 27 years:
Degrémont’s
operation of the plant.

MELBOURNE, Australia

AL DUR, Barheïn

One of the biggest reverse osmosis
desalination plants in operation

Complete and secure pre-treatment

The Victorian desalination plant can produce and
supply 450,000 m3 (extendable to 600,000 m3) of
drinking water to the city of Melbourne per day.

Environmentally friendly…
The equipment was selected for its minimal power
consumption. Besides the hydroelectric energy
recovered and used for the reverse osmosis, the
energy needed for the operation of the plant is
entirely offset by the green electricity produced by
two wind farms. The plant has the biggest green roof
in Australia and it is surrounded by a 225-hectare
ecological reserve creating a biosphere for local flora.

… and a challenge for human resources
The project was also a challenge in terms of human
resources: at peak construction time, 4,200 workers
of 20 different nationalities were employed on site
every day.

With a capacity of 218,000 m3 of drinking water per
day, Al Dur is the biggest desalination plant in the
Persian Gulf. It is part of a broader BOO (Build Own
Operate) project.
In order to maintain a low clogging index and preserve
the reverse osmosis membranes, the pre-treatment
process has been designed to manage the high
concentration of organic matter and significant build-up
of algae in the waters of the Persian Gulf. The key of
the plant’s reliability is its complete and secure pretreatment process, comprised of two treatment stages:
• flotation by SeadafTM (14 x 66 m2 units);
• dual media filtration under pressure by 44 x 52 m2
metallic filters.
For greater flexibility and to enhance operation
reliability, the pre-treatment process is divided into
two lines each receiving 50% of the water intake.
In addition, to reduce the plant’s energy costs, the
racks of the first reverse osmosis pass are equipped
with Pelton turbines.

6

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255

desalination
plants built
worldwide.

Local authorities
Industry
Industry and Local authorities

Features
Innovative treatment
of brines by:
• mixing brines with
water treated by
the Baix Llobregat
wastewater
treatment plant;
• treating all brines
before dispersing
them more than 3 km
from pumping at a
depth of 50 metres.
Optimisation of the
plant’s environmental
footprint by:
• recovering energy
from the first reverse
osmosis pass using
a system of 23
PX220 ERI® per rack;
• wind energy;
• photovoltaic panels
installed on the roofs
of all the buildings
and reservoirs.

BARCELONE, Espagne

RIYADH, Arabie Saoudite

Innovative treatment of brines and an optimal
environmental footprint

Modular units in containers

The plant is a key element in the supply of drinking
water to the Barcelona region. It can produce up to
200,000 m3 of desalinated water per day, making
it the biggest desalination plant in Europe.
It was built in just two years and provides high-quality
water.
All the pilot studies and laboratory analyses were both
profitable for optimising the design and operating
costs, and minimising the impact of brines on the
marine environment.

This achieves annual
CO2 savings of over
850 tonnes.

33 brackish water desalination plants were installed
in just five months, at 14 sites, to treat the
165,000 m3/day supplying drinking water to the
population of Riyadh and the surrounding area.

Five containers
module

Features
• Modules in
containers with
an individual
capacity of
5,000 m3/day;
• Each module
is composed of
five containers:
two for pretreatment on
dual media
filters, two for
treatment by
reverse osmosis
membranes
and one for final
treatment and
supply pumps;

• 26 containers
located at
13 sites, the
biggest being
at Salboukh
with a drinking
water production
capacity of
30,000 m3/day;
• 7 containers
supply the site
of Al Buwaib with
35,000 m3/day
of drinking water.
Collaboration
between the
experts of
Degrémont’s
entity in the
Middle East and
those from its

Water and Power
Technologies
subsidiary in the
United States,
a specialist in
modular units
in containers,
was the key to
accomplishing
this project,
which responds
to the local
authorities’ aim
of sustaining
strong
demographic
growth in
a country
of scarce
freshwater
resources.

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[ References ]

Flagship realisations
for industry

MINERA ESCONDIDA, Chile

FPSO PETROBRAS, Brazil

The reverse osmosis seawater desalination plant
at Minera Escondida (Chile’s second biggest copper
producer/exporter) produces 45,000 m3/day of
process water for its mine in the Antofagasta region
at an altitude of 2,800 metres. Desalination enables
the mine’s production capacity to be increased to
meet the sector’s future development and at the
same time saves using surface water in this desert
area. Pre-treatment is carried out in various stages
integrating the SeadafTM rapid flotation process
which is able to deal with the chronic “red tide”
phenomenon (proliferation of red microalgae).

Two seawater desalination units and two
sulphate removal units are being supplied to
Keppels FELS, world leader in the design of
offshore platforms and specialist shipbuilder.
These systems will be used by Petrobras,
a Brazilian company engaged in the research,
extraction, refining, transportation and
sale of oil, which produces an average of
2.6 million barrels of oil equivalent per day.
They will equip two FPSO (floating production
storage and offloading) vessels for the
exploration and production of offshore oil
off the Brazilian coast.

8

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KONIAMBO NICKEL SAS,
New Caledonia

CHENGDU, China

The seawater desalination plant supplies the
Koniambo Nickel SAS complex, an industrial site
near Koné in New Caledonia, set to become one
of the word’s biggest nickel producers. Producing
129 m3/h of drinking water and 53 m3/h of
demineralised process water for boilers and
cooling circuits, this plant is vital for the growth
of Koniambo’s mining activity. The plant is
composed of 30 units, assembled, wired, tested
and fitted with remote entry/exit systems, the
necessary instrumentation and electrical control
cabinets, all totally automated. State-of-the-art
technologies for pressure exchangers (ERI) and
electrodeionisation are integrated in autonomous
units which meet oil and gas industry standards.
Omobile units were ordered to provide the excess
production needed during commissioning of the
plant and power station.

The oil refining industry in China is facing
major challenges: rapid growth of the market,
increasingly limited water resources, and
increasingly rigorous legislation on discharge.
The principal challenge for Petrochina’s Chengdu
refinery was to have a treatment plant for
wastewater that would enable re-use of the
treated water as industrial process water.
The plant has a complex tertiary treatment
line with total capacity of 67,000 m3/day.
The performance of this treatment has enabled a
reverse osmosis stage to be included on the main
water line. Separately, a specific treatment line
with capacity of 10,300 m3/day, also by reverse
osmosis, is dedicated to the treatment of brines.
The quality of the treated water allows the reuse
of 23,300 m3/day for the plant’s processes, saving
the region’s water resources and ensuring that the
wastewater discharged complies with regulations.

Global Water Awards*…
… recognition from our peers
2007

Desalination plant
of the year
Perth (Kwinana), Australia
Desalination plant
of the year
(highly commended)
Wadi Zarqa Ma’in, Jordan

2010

Desalination company
of the year
Desalination plant of the year
Barcelone-Llobregat, Spain
Desalination project
of the year
Victorian desalination plant,
Melbourne, Australia

2012

Water company
of the year
(distinction)
Desalination plant of the year
(highly commended)
Al Dur, Bahrain

2013

Desalination company
of the year
(distinction)
Desalination plant of the year
Victorian desalination plant,
Melbourne, Australia

Energy and Water, plant
of the year
Barka II, Oman

* Organised by the journal Global Water Intelligence, the Global Water Awards recognise excellence in business, projects and technologies, as well as teams
that have made the difference in the water treatment industry worldwide in the past year. They are judged by the water sector experts.

9

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[ Commitments ]

A partnership strategy
and a proximity
commitment
TO CONSOLIDATE AND ENHANCE THE ADDED VALUE OF ITS
PRODUCTS AND SERVICES, Degrémont is committed to genuine
partnerships and maintains constant dialogue with clients.

Technological cooperation
creates value and
differentiation
With its expertise in desalination and
experience acquired at numerous plants,
Degrémont teams up with appropriate
equipment manufacturers to develop and
optimise new treatment solutions, new
reverse osmosis membranes, new energyrecovery systems and new sources of
alternative energy.
In addition, by calling on partners to
contribute know-how outside its own areas
of expertise, Degrémont has extended
its scope and competitiveness. Being

competitive is not just a question of price.
It also means acting on a whole set of
parameters such as timescales, quality and
technological differentiation.

Customised associations
Degrémont is committed to Alliance
contracts with some of its clients,
especially for the joint management of
water and wastewater services, with the
aim of optimising costs and delivering
environmentally friendly performance.

Constantly listening to clients

Programmes with local
authorities and industry
Degrémont develops partnerships with
some of its major clients, especially through
research programmes and in the field of
social and environmental responsibility.
This approach helps Degrémont to
understand the challenges they face.

Understanding their stakes, anticipating
their needs, innovating and controlling
costs… by being always in tune with its
clients, Degrémont can propose solutions
which match their objectives and address
the challenges that water represents for
them. In this way:
• local authorities can provide the population
with desalinated drinking water of
guaranteed hygienic quality, in accordance
with local health, safety and environmental
standards;
• industry can increase their
competitiveness thanks to reliable process
water and effective purification of their
effluent, while reducing environmental
impact and continuously complying with the
ever so stringent regulatory standards.

10

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A culture of innovation
and industrial
excellence
DEGRÉMONT CREATES THE BEST TECHNOLOGICAL, COMMERCIAL,
LOGISTICAL, FINANCIAL AND CONTRACTUAL SOLUTIONS to address its
clients’ requirements.

Customers are the source of
anticipation and innovation
Degrémont’s global reach enables it to
anticipate and detect early indications of
major changes that will affect everyone with
an interest in desalination. At Degrémont,
innovating means putting customers and their
needs at the heart of the process. Degrémont’s
teams are perfectly positioned to analyse
evolving requirements, devise tomorrow’s
solutions and adapt to local conditions. This
approach is conducive to generating original
solutions – not only from a technological, but
also a financial, contractual and logistical
standpoint – that best respond to global or
local needs.

Dedicated specialist teams
Having desalination experts in design,
build, equipment and operation,
Degrémont is able to draw on the particular
skills of its employees for each project
to create a response that meets the
specific needs of its clients.
The commitment and motivation of its
teams enable Degrémont to deliver efficient
and reliable desalination plants and units
to its customers, within short timescales
and at an optimal capital and operating
cost, and to guarantee the quality of water
they require whether for consumption,
industry or agriculture.

• to securing completion of the project by
involving selected partners to contribute
added technical or financial value, specific
know-how and local knowledge.
A BOT contract involves Degrémont in
long-term commitment and service to the
customer, guaranteeing the performance
of the plant in terms of volume and quality
of the treated water.

Responsible involvement at all
stages of the project
For example, by signing a BOT contract,
Degrémont is committed:
• over the long term, from design, during
operation and through to transferring the
plant;
• to integrating responsibility for raising the
necessary finance;
• to establishing the legal framework for the
project;

GoodCorporationTM
Degrémont is the first company in the sector to obtain
GoodCorporationTM certification. First obtained in 2009, this
certification was renewed in 2011 and 2012. It is a label certifying
responsible practice based on an audit of an organisation’s
management with regard to its stakeholders (customers,
suppliers, employees, etc.), protection of the environment and its
contribution to the community.

11

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Graphics : Olivier Aubert – Photos: D. Marlan,P. Weymouth, L. Francini, J.-I. Haga, M. Martinez Boulanin –

– Réf. M-D-002EN-1310

DEGREMONT
www.degremont.com

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Desalination

  • 1. DESALINATION THE SUSTAINABLE ALTERNATIVE Committed together to water, a source of life 109474_PLAQUETTE_DEGREMONT_DESSALEMENT_VA.indd 1 20/11/13 18:29
  • 2. [ The stakes ] Desalination by Degrémont 3.9 billion people affected by hydric stress by 2030. The gap between the available water resource and our municipal and industrial needs will reach 40% by 2030, and the number of people living in regions affected by severe hydric stress is expected to increase by a billion to 3.9 billion, out of a global population of 8.1 billion. The most severely affected countries and regions will be North Africa, the Middle East, Northern China, Southern India, Pakistan and certain parts of the United States and Mexico. 97.5% 60% of the Earth’s water reserves consist of seawater. of the world’s biggest cities in coastal areas do not have access to freshwater. 100 million m3/day. This is the estimated installed desalination capacity to meet municipal and industrial requirements in 2015. This capacity will have doubled in the 10 years from 2005 to 2015. 2 109474_PLAQUETTE_DEGREMONT_DESSALEMENT_VA.indd 2 20/11/13 18:29
  • 3. A prize-winner at the Global Water Awards 2013 for its technical prowess and environmental integration, the Victorian Desalination Plant designed and built by Degrémont has become the new benchmark for the desalination industry worldwide. 255 desalination plants built worldwide. 3 million cubic metres of desalinated water produced per day in 2012. 10 million people supplied. A mastered solution for local authorities and industry Nearly 50 years of experience “Packaged” equipment and technologies to increase or diversify Recognised as a pioneer in the technology of desalination by reverse osmosis since its first plant was established on the island of Houat in France in 1969, Degrémont has successfully developed and integrated complementary technologies to make this a sustainable solution. pre-treatment or reverse osmosis performances, or for an easy-to-operate modular and compact design. Four complementary areas of activity Outstanding advantages Customised design & build to meet specific requirements with seawater or brackish water desalination plants – small or large, modular or standardised – designed and built according to site requirements and water types. Operation and services solutions for daily management, optimisation of desalination plants (pre-treatment, energy consumption, washing of membranes, etc.), and “à la carte” solutions such as the supply of spare parts, rehabilitation, employee training, etc. Financing for BOT (Build, Operate, Transfer) makes for a real partnership in which Degrémont is fully involved in every respect, including financing. Numerous municipal and industrial projects have enabled Degrémont to consolidate its world-leading position in the field, in particular thanks to: • its mastery of pre-treatment, reverse osmosis and remineralisation processes; • its expertise as builder and operator, enabling it to offer local authorities and industry competitive solutions that are adapted to their particular operating requirements; • its comprehensive range of modular and standardised products to optimise delivery and commissioning times; • its operating support tools to safeguard freshwater production and continuously optimise operating costs; • its introduction of effective energyrecovery systems to reduce energy consumption; • its solutions to preserve the Earth’s flora and fauna in general and marine life in particular, both at water intake and on dispersion of brines. Active in R&D To adapt to future needs and continue to optimise existing systems, Degrémont is engaged in research on the following subjects: • direct osmosis; • membrane distillation; • new membranes; • new membrane engineering; • alternative energy sources; • alternative processes for treating boron; • reducing water loss in pre-treatment; • etc. 3 109474_PLAQUETTE_DEGREMONT_DESSALEMENT_VA.indd 3 20/11/13 18:29
  • 4. [ Know-how ] An offer dedicated to desalination INNOVATIVE TECHNOLOGIES to optimise processes, reduce operating costs and lessen environmental impact. A BROAD RANGE OF PRODUCTS, SERVICES AND TOOLS to provide relevant technical and economic solutions for the needs and challenges facing local authorities and industry. Seadaf TM UltramarineTM SmartrackTM This compact solution for clarification by rapid dissolved air flotation (DAF) of saline water replaces the first filtration stage. It is useful for water that may present occasional peaks in suspension matter and algal bloom. This metallic chassis can accommodate different types of ultrafiltration membrane modules. The system is standardised and industrialised, reducing the time taken for implementation and allowing to master the cost of membranes renewal. SeacleanTM SeaproTM This dual media (anthracite + sand) filtration technology is ideal for desalination plants of all sizes. It improves the performance of reverse osmosis membranes, increases their lifespan, reduces washing equipment and cuts water loss. This Degrémont range of standard reverse osmosis desalination plant elements has been developed based on feedback from its realisations. Its advantages are: reduced construction time for a rapid complete build, limitation of technical and construction risks, and general optimisation of costs (civil engineering, construction, equipment, assembly, etc.). The most recent plant of this type is the SeaproTM 50K, which produces 50,000 m3/day, comprising: • water intake; • pre-treatment by SeadafTM rapid flotation, and ultrafiltration; • a reverse osmosis pass; • a remineralisation phase. This plant is flexible in its design according to local conditions and each client’s specific requirements. Offshore oil & gas With its expertise in desalination and engineering know-how specific to offshore oil exploration and production, Degrémont designs and supplies units for desalination and sulphate removal to equip FPSO (Floating, Production, Storing and Offloading) vessels. 4 109474_PLAQUETTE_DEGREMONT_DESSALEMENT_VA.indd 4 20/11/13 18:29
  • 5. A reverse osmosis membrane only allows water to pass through and retains all the solutes, except for a few organic molecules very similar to water. OMOBILE / MobilePro Desalination robustness* ControlBuild These mobile (truck-mounted) desalination units guarantee the quality and quantity of water required without capital outlay, anywhere in the world and for all types of industry. The trucks are rented and are equipped with reverse osmosis or ion exchange units to produce industrial water. They guarantee the continuity of industrial water production in emergencies as well as anticipating purified water requirements during planned procedures. This modelling tool, developed jointly with Laborelec and GDF SUEZ, offers three advantages: • identification, by geographic region worldwide, of six typical seawater compositions and their annual profile; • determination, according to profile, of the optimal dosages of chemicals to most effectively foresee the quality of the pre-treated water, thereby optimising the robustness of a desalination plant and its operating costs; • the choice of the best line of pre-treatment to optimise investment and operating costs. The tool is based on a statistical method using a database containing over 10 years of data (from pilot trials and plants). This tool simulates the operation of a virtual desalination plant, enabling automated systems to be tested and parameterised upstream before being validated at the plant. It facilitates operational start-up on delivery of the plant and reduces the time needed for the commissioning phase (two month reduction at the 450,000 m3/day Victorian desalination plant, MelbourneAustralia). The tool can also be used during the operational phase to simulate optimisation methods and thus continually improve performance. * The robustness of reverse osmosis plants is defined as the capacity to provide an appropriate flow and quality of drinking water, in accordance with the capacities of the plant and the guarantees of the membrane supplier. 5 109474_PLAQUETTE_DEGREMONT_DESSALEMENT_VA.indd 5 20/11/13 18:29
  • 6. [ References ] Flagship realisations for local authorities A PIONEER IN DESALINATION BY REVERSE OSMOSIS, Degrémont has built 255 plants in all four corners of the world. Features of this BOT contract • 2 undersea tunnels with a total length of 2.7 km; • 84 km of treated water pipelines, composed of 7,000 pipes; • 87 km of 220kV underground cables, a world record; • 29 buildings; • 51 reverse osmosis racks; • 55,000 membranes; • 72 pumps for the dual media filters; • 486 ERI® PX 260 energy-recovery systems; • 37 months: record construction time; • 27 years: Degrémont’s operation of the plant. MELBOURNE, Australia AL DUR, Barheïn One of the biggest reverse osmosis desalination plants in operation Complete and secure pre-treatment The Victorian desalination plant can produce and supply 450,000 m3 (extendable to 600,000 m3) of drinking water to the city of Melbourne per day. Environmentally friendly… The equipment was selected for its minimal power consumption. Besides the hydroelectric energy recovered and used for the reverse osmosis, the energy needed for the operation of the plant is entirely offset by the green electricity produced by two wind farms. The plant has the biggest green roof in Australia and it is surrounded by a 225-hectare ecological reserve creating a biosphere for local flora. … and a challenge for human resources The project was also a challenge in terms of human resources: at peak construction time, 4,200 workers of 20 different nationalities were employed on site every day. With a capacity of 218,000 m3 of drinking water per day, Al Dur is the biggest desalination plant in the Persian Gulf. It is part of a broader BOO (Build Own Operate) project. In order to maintain a low clogging index and preserve the reverse osmosis membranes, the pre-treatment process has been designed to manage the high concentration of organic matter and significant build-up of algae in the waters of the Persian Gulf. The key of the plant’s reliability is its complete and secure pretreatment process, comprised of two treatment stages: • flotation by SeadafTM (14 x 66 m2 units); • dual media filtration under pressure by 44 x 52 m2 metallic filters. For greater flexibility and to enhance operation reliability, the pre-treatment process is divided into two lines each receiving 50% of the water intake. In addition, to reduce the plant’s energy costs, the racks of the first reverse osmosis pass are equipped with Pelton turbines. 6 109474_PLAQUETTE_DEGREMONT_DESSALEMENT_VA.indd 6 20/11/13 18:29
  • 7. 255 desalination plants built worldwide. Local authorities Industry Industry and Local authorities Features Innovative treatment of brines by: • mixing brines with water treated by the Baix Llobregat wastewater treatment plant; • treating all brines before dispersing them more than 3 km from pumping at a depth of 50 metres. Optimisation of the plant’s environmental footprint by: • recovering energy from the first reverse osmosis pass using a system of 23 PX220 ERI® per rack; • wind energy; • photovoltaic panels installed on the roofs of all the buildings and reservoirs. BARCELONE, Espagne RIYADH, Arabie Saoudite Innovative treatment of brines and an optimal environmental footprint Modular units in containers The plant is a key element in the supply of drinking water to the Barcelona region. It can produce up to 200,000 m3 of desalinated water per day, making it the biggest desalination plant in Europe. It was built in just two years and provides high-quality water. All the pilot studies and laboratory analyses were both profitable for optimising the design and operating costs, and minimising the impact of brines on the marine environment. This achieves annual CO2 savings of over 850 tonnes. 33 brackish water desalination plants were installed in just five months, at 14 sites, to treat the 165,000 m3/day supplying drinking water to the population of Riyadh and the surrounding area. Five containers module Features • Modules in containers with an individual capacity of 5,000 m3/day; • Each module is composed of five containers: two for pretreatment on dual media filters, two for treatment by reverse osmosis membranes and one for final treatment and supply pumps; • 26 containers located at 13 sites, the biggest being at Salboukh with a drinking water production capacity of 30,000 m3/day; • 7 containers supply the site of Al Buwaib with 35,000 m3/day of drinking water. Collaboration between the experts of Degrémont’s entity in the Middle East and those from its Water and Power Technologies subsidiary in the United States, a specialist in modular units in containers, was the key to accomplishing this project, which responds to the local authorities’ aim of sustaining strong demographic growth in a country of scarce freshwater resources. 7 109474_PLAQUETTE_DEGREMONT_DESSALEMENT_VA.indd 7 20/11/13 18:29
  • 8. [ References ] Flagship realisations for industry MINERA ESCONDIDA, Chile FPSO PETROBRAS, Brazil The reverse osmosis seawater desalination plant at Minera Escondida (Chile’s second biggest copper producer/exporter) produces 45,000 m3/day of process water for its mine in the Antofagasta region at an altitude of 2,800 metres. Desalination enables the mine’s production capacity to be increased to meet the sector’s future development and at the same time saves using surface water in this desert area. Pre-treatment is carried out in various stages integrating the SeadafTM rapid flotation process which is able to deal with the chronic “red tide” phenomenon (proliferation of red microalgae). Two seawater desalination units and two sulphate removal units are being supplied to Keppels FELS, world leader in the design of offshore platforms and specialist shipbuilder. These systems will be used by Petrobras, a Brazilian company engaged in the research, extraction, refining, transportation and sale of oil, which produces an average of 2.6 million barrels of oil equivalent per day. They will equip two FPSO (floating production storage and offloading) vessels for the exploration and production of offshore oil off the Brazilian coast. 8 109474_PLAQUETTE_DEGREMONT_DESSALEMENT_VA.indd 8 20/11/13 18:29
  • 9. KONIAMBO NICKEL SAS, New Caledonia CHENGDU, China The seawater desalination plant supplies the Koniambo Nickel SAS complex, an industrial site near Koné in New Caledonia, set to become one of the word’s biggest nickel producers. Producing 129 m3/h of drinking water and 53 m3/h of demineralised process water for boilers and cooling circuits, this plant is vital for the growth of Koniambo’s mining activity. The plant is composed of 30 units, assembled, wired, tested and fitted with remote entry/exit systems, the necessary instrumentation and electrical control cabinets, all totally automated. State-of-the-art technologies for pressure exchangers (ERI) and electrodeionisation are integrated in autonomous units which meet oil and gas industry standards. Omobile units were ordered to provide the excess production needed during commissioning of the plant and power station. The oil refining industry in China is facing major challenges: rapid growth of the market, increasingly limited water resources, and increasingly rigorous legislation on discharge. The principal challenge for Petrochina’s Chengdu refinery was to have a treatment plant for wastewater that would enable re-use of the treated water as industrial process water. The plant has a complex tertiary treatment line with total capacity of 67,000 m3/day. The performance of this treatment has enabled a reverse osmosis stage to be included on the main water line. Separately, a specific treatment line with capacity of 10,300 m3/day, also by reverse osmosis, is dedicated to the treatment of brines. The quality of the treated water allows the reuse of 23,300 m3/day for the plant’s processes, saving the region’s water resources and ensuring that the wastewater discharged complies with regulations. Global Water Awards*… … recognition from our peers 2007 Desalination plant of the year Perth (Kwinana), Australia Desalination plant of the year (highly commended) Wadi Zarqa Ma’in, Jordan 2010 Desalination company of the year Desalination plant of the year Barcelone-Llobregat, Spain Desalination project of the year Victorian desalination plant, Melbourne, Australia 2012 Water company of the year (distinction) Desalination plant of the year (highly commended) Al Dur, Bahrain 2013 Desalination company of the year (distinction) Desalination plant of the year Victorian desalination plant, Melbourne, Australia Energy and Water, plant of the year Barka II, Oman * Organised by the journal Global Water Intelligence, the Global Water Awards recognise excellence in business, projects and technologies, as well as teams that have made the difference in the water treatment industry worldwide in the past year. They are judged by the water sector experts. 9 109474_PLAQUETTE_DEGREMONT_DESSALEMENT_VA.indd 9 20/11/13 18:30
  • 10. [ Commitments ] A partnership strategy and a proximity commitment TO CONSOLIDATE AND ENHANCE THE ADDED VALUE OF ITS PRODUCTS AND SERVICES, Degrémont is committed to genuine partnerships and maintains constant dialogue with clients. Technological cooperation creates value and differentiation With its expertise in desalination and experience acquired at numerous plants, Degrémont teams up with appropriate equipment manufacturers to develop and optimise new treatment solutions, new reverse osmosis membranes, new energyrecovery systems and new sources of alternative energy. In addition, by calling on partners to contribute know-how outside its own areas of expertise, Degrémont has extended its scope and competitiveness. Being competitive is not just a question of price. It also means acting on a whole set of parameters such as timescales, quality and technological differentiation. Customised associations Degrémont is committed to Alliance contracts with some of its clients, especially for the joint management of water and wastewater services, with the aim of optimising costs and delivering environmentally friendly performance. Constantly listening to clients Programmes with local authorities and industry Degrémont develops partnerships with some of its major clients, especially through research programmes and in the field of social and environmental responsibility. This approach helps Degrémont to understand the challenges they face. Understanding their stakes, anticipating their needs, innovating and controlling costs… by being always in tune with its clients, Degrémont can propose solutions which match their objectives and address the challenges that water represents for them. In this way: • local authorities can provide the population with desalinated drinking water of guaranteed hygienic quality, in accordance with local health, safety and environmental standards; • industry can increase their competitiveness thanks to reliable process water and effective purification of their effluent, while reducing environmental impact and continuously complying with the ever so stringent regulatory standards. 10 109474_PLAQUETTE_DEGREMONT_DESSALEMENT_VA.indd 10 20/11/13 18:30
  • 11. A culture of innovation and industrial excellence DEGRÉMONT CREATES THE BEST TECHNOLOGICAL, COMMERCIAL, LOGISTICAL, FINANCIAL AND CONTRACTUAL SOLUTIONS to address its clients’ requirements. Customers are the source of anticipation and innovation Degrémont’s global reach enables it to anticipate and detect early indications of major changes that will affect everyone with an interest in desalination. At Degrémont, innovating means putting customers and their needs at the heart of the process. Degrémont’s teams are perfectly positioned to analyse evolving requirements, devise tomorrow’s solutions and adapt to local conditions. This approach is conducive to generating original solutions – not only from a technological, but also a financial, contractual and logistical standpoint – that best respond to global or local needs. Dedicated specialist teams Having desalination experts in design, build, equipment and operation, Degrémont is able to draw on the particular skills of its employees for each project to create a response that meets the specific needs of its clients. The commitment and motivation of its teams enable Degrémont to deliver efficient and reliable desalination plants and units to its customers, within short timescales and at an optimal capital and operating cost, and to guarantee the quality of water they require whether for consumption, industry or agriculture. • to securing completion of the project by involving selected partners to contribute added technical or financial value, specific know-how and local knowledge. A BOT contract involves Degrémont in long-term commitment and service to the customer, guaranteeing the performance of the plant in terms of volume and quality of the treated water. Responsible involvement at all stages of the project For example, by signing a BOT contract, Degrémont is committed: • over the long term, from design, during operation and through to transferring the plant; • to integrating responsibility for raising the necessary finance; • to establishing the legal framework for the project; GoodCorporationTM Degrémont is the first company in the sector to obtain GoodCorporationTM certification. First obtained in 2009, this certification was renewed in 2011 and 2012. It is a label certifying responsible practice based on an audit of an organisation’s management with regard to its stakeholders (customers, suppliers, employees, etc.), protection of the environment and its contribution to the community. 11 109474_PLAQUETTE_DEGREMONT_DESSALEMENT_VA.indd 11 20/11/13 18:30
  • 12. Graphics : Olivier Aubert – Photos: D. Marlan,P. Weymouth, L. Francini, J.-I. Haga, M. Martinez Boulanin – – Réf. M-D-002EN-1310 DEGREMONT www.degremont.com 109474_PLAQUETTE_DEGREMONT_DESSALEMENT_VA.indd 12 20/11/13 18:30