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FINAL YEAR PROJECT REVIEW.pptx

  1. KNOWLEDGE INSTITUTE OF TECHNOLOGY DEPARTMENT OF MECHANICAL ENGINEERING ME8811 – PROJECT REVIEW DESIGN AND DEVELOPMENT OF TWO FINGERED ROBOT GRIPPER Student Members Year/Sec Register No. Name of the Student IV/A 611214114028 S.DHATCHINAMOORTHY IV/A 611214114057 N.GUNASEKARAN IV/A 611214114095 G.MANIKANDAN IV/A 611214114318 M.KARTHICK PROJECTTITLE FINALREVIEW Guided by: Prof.J.Prakash,B.E.,M.E., 1
  2. CONTENT 2 Sl. No. TOPIC Slide No. 01 Literature Review 3 02 Problem Identification 4 03 Objective 5 04 Abstract 6 05 Description about end effectors 7 06 Different types of actuation mechanisms 8 07 Tools Applied 14 08 Design Details 15 09 Fabricated Model 16 10 Working Principle 17 11 Student Contribution 18 12 Cost Estimation 19 13 Results & Discussion 20 14 Conclusion 21
  3. Literature Review  A STUDY BY MAJID AND PETER. This authors focused the force sensors based four bars gripper prototype was made and final design was developed by 3D printing method (RPT). In this project first a prototype version of the sensor-based friction gripper has been made and subjected to various tests for evaluation of performance and reliability. Then, on the basis of result improvements were made and eventually the finalized gripper has been designed and manufactured. This involved developing all mechanical and electronic parts of the prototype and the final gripper.  A STUDY BY MATTHEW AND MOREHOUSE In general, close part orientation tolerance in a gripping system can be accomplished in two ways. The first method is to present the part in its fully oriented state to the gripper, which assumes that during and after the grasp, there is no relative motion of the part in the gripper. Any errors in initial orientation will remain, and still be present when the part reaches its destination. A second methodology involves presenting a part to the gripper in a loosely oriented state and using the grasping process to bring the part to its final state of orientation. 3
  4. Problem Identification  In industry, design of actuation mechanism is an important problem. It should be compact, robust, light in weight and must possess high mechanical advantage. Here with this project various five conceptual design of actuation mechanism are attempted with single degree of freedom. Out of which best gripper mechanism selected. • The various actual mechanism are, • Cam Operated Actuation Mechanism • Toggle Linkage Based Actuation Mechanism • Wedge Cam Operated Gripper • Actuation Mechanism With Sliding Slotted Piston-Ball Joint Arrangement • Rack and Pinion Actuated Four bar Based Gripper 4
  5. Objective • The objective of this project was to analyzing of different types of actuation mechanism such as gripping force, gripper weight, cost and other aspects, then select the best one for grasp and ungrasp the objects with high efficiency, low cost, light in weight. • The selected gripper is used to reduce the human work in industry. 5
  6. Abstract For robot grippers, design of actuation mechanism is an important problem. It should be compact, robust, light in weight and must possess high mechanical advantage. In this project, five different actuation mechanisms are designed based on Cam Actuation, Gear Actuation and pneumatically actuated toggle based linkage. Initially, the gripper force required for grasping an object with pre –specified weight and coefficient of friction between contact surfaces is determined using analytical approach. Then various conceptual designs of actuation mechanism are attempted for generating the necessary gripping force. The corresponding actuation force/pressure/ torque required for various grippers are determined using static force analysis. Finally, based on the criteria’s namely effort required, weight, compactness, robustness, mechanical advantage, cost of operation, accuracy, capability of grasping objects of varying geometry and dimension, and manufacturing cost, the various actuation mechanisms are compared, and an effective actuation mechanism is selected. 6
  7. Description about end effectors • End effector is a device that attaches to the wrist of the robot arm and enables the general-propose robot to perform a specific task. Most production machines require special-purpose fixture and tools designed for a particular operation, and a robot is no exception.Theendeffectorispartofthatspecial-purposetoolingfora robot. The various types can be divided into two major categories, • Grippers • Tools 7
  8. Different types of actuation mechanisms  DIFFERENT TYPES OF ACTUATION MECHANISMS  Cam Operated Actuation Mechanism  Toggle Linkage Based Actuation Mechanism  Wedge Cam Operated Gripper  Actuation Mechanism With Sliding Slotted Piston-Ball Joint Arrangement  Rack and Pinion Actuation Gripper 8
  9. Cam Operated Actuation Mechanism 9
  10. Toggle Linkage Based Actuation Mechanism 10
  11. Wedge Cam Operated Gripper 11
  12. Actuation Mechanism With Sliding Slotted Piston-Ball Joint Arrangement 12
  13. Rack and Pinion Actuation Gripper 13
  14. Tools Applied (A) Software Used  CATIA  NX-CAD (B) FabricationModel / ExperimentalSetup Details  Rack & pinion actuation mechanism (C) StatisticalApproach  ForceAnalysis 14
  15. Design Details 15
  16. Fabricated Model 16
  17. Working Principle • In this project we designed and developed the two fingered robotic gripper by using rack and pinion mechanism. In this we used two motors for functioning of the gripper. One motor is used for the rotation purpose of the gripper hand and another one is used to grasp and ungrasp the fingers of the robotic gripper. • The motor are operated with the help of batteries. Each motor is connected with an individual battery. The motor is controlled by using switches. When a power supply is given to the motor it will rotate and as it is connected with the robot gripper it will help for the movement of the gripper hand. • When it rotates clockwise the gripper hand will grasp a object where as it rotates in anticlockwise it will un grasp an object and as like this the motor which connected at the end of the gripper hand, it will helps to rotates the gripper hand in order to posses a rotational moment. 17
  18. Student Contribution STUDENT MEMBERS Sl.No. Name of the Student Contribution for Project Work 01 S.DHATCHINAMOORT HY Performance Analysis 02 N.GUNASEKARAN Design & Documentation 03 G.MANIKANDAN Fabrication 04 M.KARTHICK Design & Material Selection 18
  19. Sl. No. Description Amount (Rs) 01 Material cost Rs.3000 Rs.3000 02 Labor cost Rs.2500 Rs.2500 03 Overhead Charges Rs.1100 Rs.1100 Total amount Rs.6600 Cost Estimation 19
  20. Results & Discussion Experimental Results: 20 S.No Actuation Mechanism Type Actuation Force(N) Compactness Reliability Weight (kg) Ease of operatio n Capability to accommodate dimensional variation Remark s 1. Edge Cam Operated Actuation Mechanism 11.45 Good High 14 - 15 Normal Not possible Poor 2. Toggle Linkage Based Actuation Mechanism 4.607 High High 8 – 8.5 Good Possible Good 3. Wedge Cam Operated Gripper 2.8 Normal High 9 Normal Possible Good 4. Sliding Slotted Pin Ball Joint Arrangement 6.25 High Low 10 – 11.5 Good Possible Satisfac tory 5. Rack and Pinion Operated Four Bar linkage 1.677 High High 13 Good Possible Best
  21. 21 Conclusion • In this paper five different single degree of freedom gripper actuation mechanisms have been designed and analyzed. • Rack and pinion based actuation mechanism requires the least effort compared to all other mechanism and also, it is stroke adjustable, simple in construction, any linear actuator can be used for its operation. • Therefore, we suggest that this mechanism is best suited for robot grippers. To conclude, excepting the first one, the remaining four actuation mechanisms are found to be promising and can be used in robots. • Shortly, physical models of the above mechanisms will be constructed and their effectiveness will be tested.
  22. Thank you.. 22
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