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Wind Energy Basque Country Catalogue 2017

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Wind Energy Basque Country Catalogue 2017

  1. 1. Industry for the wind future
  2. 2. The  Basque  Country,  a  region  with  a  high  level  of  technological  intensity,  represents  one   of  the  largest  industrial  concentrations  in  Europe,  ... Located  in  the  north  of  Spain,  the  Basque  Country  is  in  a  central  location  in  relation  to  main   European  cities,  covering  an  area  of  7,000  km2  with  over  2  million  inhabitants.  It  represents  one   of  the  largest  industrial  concentrations  in  Europe. The  Basque  Country  is  the  Autonomous   Community  with  the  highest  intensity  in   R&D  in  Spain 2 Source:  SPRI  –  Invest  in  Basque  Country,  Eurostat,  Eustat GDP PER CAPITA PPS (2015) INDUSTRIAL GDP (2016) PRODUCTIVITY (2014) €34,400
 BASQUE COUNTRY (119%)# # €28,900# UE-28 (100%) 1.93% 21.8%
 BASQUE COUNTRY (113%)# # 19.3%# UE-28 (100%) 130%
 BASQUE COUNTRY# # 100%# UE-28 R&D INVESTMENT TO GDP RATIO (2015) EXPORTS TO GDP RATIO (2015) 33.0%
  3. 3. Wind power companies Overall Employment R&D
 Expenditure Employment in R&D Overall turnover 112 €7,300M 15,000 1,000 €99M …  with  a  long  tradition  in  the  wind  energy  sector,  making  it  one  of  the  regions  of  the   world  with  the  highest  concentration  of  companies  per  km2 The  Basque  Country  has  developed  a  powerful  industrial  network  in  the  wind  sector  thanks  to   the  pull  effect  of  global  leaders  such  as  Iberdrola  and  Siemens  Gamesa  Renewable  Energy,  with   significant  participation  in  developing  the  technology  and  the  wind  energy  market  (with  more   than  22  GW  installed  in  Spain).   #The  overall  activity  figures  of  Basque  companies  in  this  field  clearly  reflect  the  competitiveness   as  well  as  the  industrial  and  technological  development  level  achieved. Key  figures  of  wind  power  activity  in  the  Basque  Country Germany  (351x) Denmark  (7x) The  Basque  Country  has
 112  companies  that  are  active  in  the   wind  energy  sector,  in  an  area  with  a   radius  of  less  than  60  km Basque  Country Source:  General  view  of  the  Basque  Energy  Cluster  2015 3
  4. 4. Wind  energy  is  one  of  the  most  promising  sources  in  the  overall  system,  and  the   installed  capacity  in  2015  is  expected  to  double  in  the  next  six  years,  ... After  exceeding  an  annually  installed  capacity  of  60  GW  in  2016  for  the  first  time,  this  trend  is  expected  to  continue  with  the  same  levels  of  growth   in  the  coming  years,  allowing  the  cumulative  installed  capacity  in  2015  (433  GW)  to  nearly  double  to  817  GW  by  2021.   Source:  GWEC 4
  5. 5. …  with  a  projected  increase  of  330  GW  between  2017  and  2021,  in  a  distribution  that   Basque  companies  respond  to  with  345  delegations  located  in  key  countries Expected  growth  by  region  (2017-­‐2021)  vs.  countries  where  Basque  companies  are  present  in  the  wind  energy  sector 1-9 delegations 10 or more delegations The  Basque  companies  in  the  wind  energy   sector  are  present  directly  in  the  major   developed  and  emerging  markets   73 GW EUROPE 62 GW N-­‐AMERICA 158 GW ASIA  PACIFIC 25 GW LATAM 12 GW ME&A 5
  6. 6. Basque  companies  practically  cover  all  the  products  and  services  forming  part  of  the   wind  energy  sector  value  chain  ... PROMOTION
 AND PROJECT EQUIPMENT AND COMPONENT MANUFACTURING AND DESIGN WIND FARM
 INSTALLATION OPERATION AND MAINTENANCE WIND TURBINES OFFSHORE FOUNDATIONS AND FLOATING PLATFORMS GRID CONNECTION AND SUBSTATIONS CONTROL SYSTEMS UNIVERSITIES, TECHNOLOGY CENTRES AND INFRASTRUCTURES FOR TESTING AND VALIDATION AUXILIARY EQUIPMENT AND SERVICES OFFSHORE SERVICES AND EQUIPMENT LIFTING AND SAFETY EQUIPMENT AND ENGINEERING DESIGN AND ASSEMBLY ENGINEERING ROTOR TOWER NACELLE ENERGY CONVERSION 6 POWER  SOLUTIONS
  7. 7. This  level  of  development  has  been  achieved  from  three  decades  of  collaboration  with  industry   leaders  Siemens  Gamesa  and  Iberdrola,  Basque  companies  that  are  driving  forces,  ... Siemens  Gamesa  Renewable  Energy,  based  in  the  Basque  Country,  is  one   of  the  leading  global  manufacturers  of  wind  turbines,  the  result  of  merging   Gamesa,  a  Basque  company  that  was  fourth  in  the  global  ranking  of  2016,   and  Siemens  Wind,  a  technological  leader  in  offshore  projects. Main  SGRE  figures  (pro  forma  2016) Iberdrola  is  one  of  the  largest  electric  utilities  in  the  world.  The  company   has  positioned  itself  as  leader  in  clean  energies:  Iberdrola  is  the  top   renewable  energy  producer  in  Europe,  a  global  leader  in  terms  of  installed   onshore  wind  power  and  a  pioneer  in  offshore  wind  development.   Iberdrola’s  key  offshore  wind  projects  (2017)   East
 Anglia
 One West of
 Duddon
 Sands Saint
 Brieuc Wikinger Kitty
 Hawk UK UK France Germany USA 102 108 62 70 N/A 714 MW 389 MW 496 MW 350 MW 1,486 MW £2.5b £1.6b €2.5b €1.4b N/A Under
 construction Operational Under
 construction Awarded TurbinesCountry Power Investment Status Source:  Siemens  Gamesa,  Iberdrola 7 Under
 construction
  8. 8. MAIN FRAME & DRIVE TRAIN …  allowing  the  Basque  Country  to  be  home  to  manufacturers  for  every  single  key   component  of  a  wind  turbine Examples  of  key  components  manufactured  in  the  Basque  Country TOWER & FOUNDATION BEARINGS HUB HYDRAULIC
 PITCH CONTROL GEARBOX GENERATOR CABLING FASTENING SOLUTIONS COUPLINGS &
 TRANSMISSION SYSTEMS LUBRICATION SYSTEMS Source  (image):  SFK POWER CONVERSION 8 ROTOR & YAW BRAKES ANTI-CORROSION &
 ANTI-ICING SOLUTIONS
  9. 9. The  sector  has  developed  a  joint  commitment  to  R&D,  allowing  it  to  be  one  of  the   regions  with  the  greatest  presence  in  H2020  wind  projects,  ...   The  Basque  Country’s  Technological  and  Industrial  Development  Strategy  (EnergiBasque)  identifies  the  key  technological  challenges  for  the  sector,  forming  the   starting  point  for  the  main  R&D  initiatives  in  recent  years,  including  the  participation  of  Basque  agents  in  consortia  for  the  H2020  programme. Major  technological  challenges  in  the  Basque  wind  energy  sector  (EnergiBasque) Technologies   for   the   design,   advanced   manufacturing   and   validation   of   components   for   energy   facilities   in   offshore   environments HARSHMaterial  corrosion
 and  deterioration Examples  of  R&D  initiatives  with  agents  from  the  Basque  Country New  technological  generation  in  the  Basque  Country  for  wind   power  modules MODEOL Development   of   a   floating   wind   turbine   for   a   full-­‐scale   demonstration  at  bimep FLOW Qualification   of   innovative   floating   substructures   for   10MW   wind  turbines  and  water  depths  greater  than  50m LIFES50PLUS Development   of   monitoring   techniques   for   wind   turbine   components  and  maintenance  technologies  for  wind  farms MAINWIND+ Reliable   OM   decision   tools   and   strategies   for   high   LCoE   reduction  on  Offshore  wind ROMEO HAZITEK  2016 HAZITEK  2017 HAZITEK  2017 H2020 HAZITEK  2016 H2020 €16m €7m €4m €3m €5m €4m Higher  value-­‐added  equipment  for  high-­‐ power  turbines   Power  conversion
 and  evacuation Sensors,  instrumentation  and  remote   monitoring Optimisation  of
 O&M  activities Validation  in
 a  real  environment Floating  platforms  for  offshore  wind   energy 9
  10. 10. …  as  well  as  being  a  leader  in  driving  the  floating  alternative  with  three  companies  in  the   development  phase  of  new  platform  concepts,  ... TELWIND   Floating   Platform integrates   a   novel   substructure   and   a   self-­‐erecting   telescopic   tower.   It   allows   the   entire   assembly   to   be   done   at   the   port   during   low   draft   and   height   conditions,   in   turn   leading   to   a   reduction   in   offshore   works   and   auxiliary   resources.   This   therefore   eliminates   the   limitations   in   the   availability   of   onshore   infrastructure   and   high-­‐capacity   crane   vessels,   ensuring   a   reliable  and  robust  solution  with  the  ability  to  drastically  reduce  the  LCoE. NAUTILUS   Floating   Solutions has   developed   a   floating   foundation   for   offshore   wind   energy   that   presents  an  optimized  semi-­‐submersible  four-­‐leg    design,  that  will  allow  the  reduction  of  the  LCoE  from   current  designs.  Promoted  by  a  powerful  industrial  group,  Nautilus  is  working  on  installing  its  first  full-­‐ scale  prototype  over  the  next  two  years  in  a  suitable  location  that  is  still  to  be  decided. SAITEC  has  developed  SATH©,  a  floating  concrete  platform  that  offers  a  competitive  solution  for  the   offshore  wind  power  market.  The  manufacturing  and  assembly  processes  at  the  port,  low  material  cost,   easy  plug&play  installation  and  reduced  maintenance  costs,  among  other  factors,  lead  to  a  significant   reduction   in   costs   compared   to   other   floating   solutions,   and   even   compared   to   fixed   solutions   in   medium  to  deep  waters  (from  35  m  and  above). 10
  11. 11. …  and  having  unique  infrastructure  of  advanced  manufacturing  and  component   validation  such  as  WINDBOX HYDRAULIC  PITCH  TEST  BENCH AIMED   AT   TESTING   AND   OPTIMISING   THE  WIND  TURBINE  HYDRAULIC  PITCH   GENERATOR  SLIP  RING  TEST  BENCH   AIMED   AT   TESTING   AND   OPTIMISING   GENERATOR  SLIP  RINGS   BLADE  BEARING  TEST  BENCH   ALLOWS   TESTS   TO   BE   DONE   ON   THE   BLADE  BEARING  ASSEMBLY  SYSTEM   YAW  SYSTEM  TEST  BENCH AIMED  AT  TESTING  AND  VALIDATING   THE  YAW  SYSTEM   www.clusterenergia.com/windbox Driven  by  the  Basque  Government  and  SPRI  within  the  framework  of  the  Advanced  Manufacturing  Strategy  in  the  Basque  Country,  and  with  the   support  of  the  Provincial  Council  of  Gipuzkoa,  eight  companies  in  the  wind  energy  sector  created  WINDBOX  in  January  2015,  an  advanced  testing   centre  for  integrating  and  validating  wind  subsystems,  coordinated  by  the  Basque  Energy  Cluster.   WINDBOX  is  an  open  access  centre  that  provides  fully  equipped  test  benches  to  support  the  development  of  highly  reliable  systems  and  components   with  optimal  designs,  as  well  as  the  consolidating  design  and  manufacturing  processes.   The  centre  has  a  set  of  test  benches  which  simulate  the  operating  conditions  of  a  wind  farm  and  are  specially  designed  to  validate  systems  for  wind   turbines  in  offshore  environments. 11
  12. 12. EVE  -­‐  Ente  Vasco  de  la  Energía   +34    944  035  600
 www.eve.es   # AEG  POWER  SOLUTIONS   IBERICA   +34  945  214  110     www.aegps.com   ELDU   +34    944  116  500      www.eldu.com   # ELECNOR   +34    944  899  100     www.elecnor.es   # INGETEAM  S.A.   +34  944  039  800       www.ingeteam.com   # ANTEC   +34  944  965  011
 www.antecsa.com   # GLUAL  ENERGY    +34  943  157  015
 www.glual.es   # EUSKAL  FORGING   +34  943  691  412   www.euskalforging.com   # HINE  RENOVABLES,  S.A.   +34  943  162  020
 www.hinegroup.com   # INCOMIMEX  S.L.   +34  946  155  443   www.incomimex.com   # IBERMATICA  S.A.   +34    944  310  200     www.ibermatica.com   # IDOM   +34  944  797  690   www.idom.com   INDRA   +34  915  948  717          www.indracompany.com   # ERREKA  FASTENING    SOLUTIONS   +34  943  057  138   www.errekafasteningsolutions.com   SIEMENS  GAMESA   RENEWABLE  ENERGY
 +34  944  037  352   www.gamesacorp.com/gamesa/ es/siemensgamesa.html IBERDROLA   +34  944  663  799       www.iberdrola.es   # IK4  RESEARCH  ALLIANCE   +34  943  820  350         www.ik4.es   # SENER  INGENIERIA  Y   SISTEMAS   +34  944  817  500         www.sener.es   FUNDACION  TECNALIA   RESEARCH  &  INNOVATION   +34  902  760  000        www.tecnalia.com   ZIGOR  CORPORACION   +34  945  214  600    www.zigor.com   ZIV   +34  944  522  003   www.ziv.es MESA   +34    946  159  100     www.mesa.es   VICINAY  MARINE   INNOVACION   +34  944  891  130
 www.vicinaymarine.com NAVACEL  Process   Industries   +34  944  967  813
 www.navacel.com   # BOSCH  REXROTH   +34  943  318  405
 www.boschrexroth.es   # NAUTILUS  FLOATING   SOLUTIONS   +34  94  902  760  000   www.nautilusfs.com   MONDRAGON   UNIBERTSITATEA   +34    943  794  700   www.mondragon.edu INTZA   +34  943  852  600
 www.intza.com# # #SOVERIN  CONTROL   +34  944  543333
 www.soverincontrol.com   ## INDAR  ELECTRIC   +34  943  028  200   www.indar.com   # DITREL  INDUSTRIAL,  S.L.   +34  945  292  120   www.ditrel.es   # LANCOR  2000   +34  946  361  890   www.lancor.es   # BISCAY  MARINE  ENERGY   PLATFORM,  S.A.   +34  944  035  600
 www.bimep.com   #ZUNIBAL   +34  94  4977010   www.zunibal.com   # TALLERES  PROTEGIDOS   GUREAK,  S.A.   +34  943  337  099   www.grupogureak.com   SAITEC   +34  944  646  511   www.saitec.es   # ESTEYCO  GERNIKA   +34  944  395  660
 www.esteyco.es   # LAULAGUN  BEARINGS   +34  943  805  077
 www.laulagun.com   # GAINZA  FORGE   +34  943  147  871   www.t-­‐gainza.com   # HAIZEA  WIND,  S.L.   +34  946  365  434   www.haizeawindgroup.com   ITSASKORDA   +34  946  169  408   www.itsaskorda.es   # KIMUA  GROUP   +34    943  691  396     www.kimuagroup.com   # *Frontpage  image  designed  by  Onlyyouqj  /  Freepik GRUPO  WEC   +34  943  60  60  61
 www.grupowec.com   AZTI  TECNALIA   +34  946  574  000   www.azti.es   # NAWECO  CONSORTIUM   +34  948  077  070
 www.naweco.com   # UPV/EHU   +34  946  014  028          www.ehu.eus   EREMU   +34  943  333  311   www.eremu.es   # SUPRA   +34  943  448  329     www.suprasystems.com   # ORMAZABAL   +34  944  317  777       www.ormazabal.com   # GRUOPO  ARTECHE   +34  946  011  200   www.arteche.com   CENSA   +34  943  551  050   www.censa.es   FUNDICIONES  GARBI   +34  946  21  54  80   www.fundicionesgarbi.es   # MUGAPE   +34  943  174  850   www.mugape.com EUROCONTROL   +34  917  027  850   www.eurocontrol.es   # GRUPO  MEKATAR   +34  943  897  306   www.mekatar.com   # GLOBAL  DOMINION   ACCESS   +34  944  793  787   www.dominion.es   GARAY  RECUBRIMIENTOS  S.L.     +34  946  361  777     www.garay-­‐group.com                   IRIZAR  FORGE   +34  943  880  936   www.irizarforge.com PROTTECTTION   PROTECCIÓN  TÉCNICA   +34  946  534  236   www.protecttion.com   ROXTEC  SISTEMAS   PASAMUROS   +34  943  109  743          www.roxtec.com     TAMOIN   +34  944  356  550   www.grupotamoin.com   # AEROBLADE   +34  944  868  096   www.aeroblade.com   Edificio  Albia  II-­‐  4ª  Plta.       S.  Vicente,  8.  48001  Bilbao   www.clusterenergia.com/directory Tel.  +34  944  240  211   mail@clusterenergia.com www.clusterenergia.com     Promoted by: REGAL  BELOIT  SPAIN   +34  943  696  772     www.jaure.com   MAXWIND  TECHNOLOGY   +34  943  448  400       www.maxwind.eu   # POWER  SOLUTIONS

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