The document discusses Hommel-Etamic, a manufacturer of precision metrology equipment. It describes their products for surface measurement including point-of-use gages for measuring surface finish on engine and transmission components directly on the production floor. The document provides details on specific gage models and evaluation units and software for surface measurement and statistical process control.

1. Sharing Excellence
OPTICAL SYSTEMS LASERS & MATERIAL PROCESSING INDUSTRIAL METROLOGY TRAFFIC SOLUTIONS DEFENSE & CIVIL SYSTEMS
HOMMEL-ETAMIC Point of Use
Pin point surface finish measurement

2. Quality decides: precise measurement of surface
texture, geometry and form deviation.
Hommel-Etamic, the Industrial Metrology
Division of the Jenoptik Group, is a lea-
ding manufacturer and system provider
of high-precision, tactile and non-tactile
production metrology.
Our range of products includes solu-
tions for a wide range of measurement
tasks such as testing surfaces, form,
and determining dimensional tolerances
– throughout all phases of the produc-
tion process, for final inspection or in
a metrology lab. Our product portfolio
consists of a wide range of services in
consulting, training and service, including
long-term maintenance contracts.
Hommel-Etamic. Sharing Excellence
Diversity and flexibility characterize our
complete line of dimensional metrolo-
gy products. Our aim is to provide the
optimum solution for the measuring
task, the degree of automation, and the
machine design. It‘s here that you profit
from our years of experience and broad
knowledge base in the development
of standard and customized metrology
solutions.
Pneumatic - highest precision, extreme
robustness. For dimensional, geometric,
position, and form measurements.
Tactile - classic multi-point measure-
ment with LVDT probes, fast capture of
measurement parameters. For dimensio-
nal, form, and position measurements.
Optical - fast measurement, highest fle-
xibility. For dimensional, contour, form,
and position measurements.
Technology for precision applications
Your partner
for precision surface finish at the point of manufacture
At the point of manufacture
Point of Use Gaging (POU) is an appli-
cation specific, hand applied, roughness
measuring solution for use in the produc-
tion environment.
POU systems are used to measure sur-
face finish using a Skidded or Skidless
Pick-up on Engine components such as:
• Engine Block
• Cylinder Head
• Crankshaft
• Connecting Rod
• Camshaft
In addition, they are also heavily used for
Transmission components like:
• Cases
• Housings
• Valve Bodies.
Measurement Simplified
Working with Point of Use Gages sim-
plifies many working processes. These
systems are easy to use and save a lot of
time in the process. It was designed for
measuring on the shop floor right at the
point of manufacture.
Furthermore it was produced to prevent
damage by using Auto-Retraction. The li-
mited operator influence leads to statisti-
cal repeatability. The servicing of the unit
can be accomplished in seconds due to
plug and play components (stylus, stylus
extensions, LV16, waveline 20).
It is possible to choose a System Interface
with Third Party Data Collection Stations
(CMZ).
In addition you can use a Hommel-
ETamic W55 or a Hommel-Etamic Multi-
Plexor with TURBO WAVE Software to
export to QS-Stat Output. The use of a
Multi-Plexor enables part programming
using operator guided sequencing.
Centralized Stations are available, as well
as Single and Multiple Operations.

3. Cylinder Bore Gage includes:
• Hommel-Etamic evaluation unit
• LV16 Drive Unit
• Skidded Roughness Probe
• Applications Specific Nosepiece with Pneumatic Probe Retraction and Clamping
• Master Nest and Idle Station
Crank Bore
Gage includes:
• Hommel-Etamic evaluation unit
• LV16 Drive Unit
• Skidded Roughness Probe
• Applications Specific Nosepiece with Pneumatic Probe Retraction and Clamping
• Master Nest and Idle Station
Pneumatic Bore Plugs Application Specific Bore Plugs
and Templates
Applications consist of multiple part feature
measurements across a whole range of parts
(connecting rods, engine blocks, cylinder heads,
covers, shafts, etc).
Targeted Industries include: Automotive, Tier
1 and 2 suppliers, Power Sports, Trucking and
Aerospace with supporting industries.
Optimum Solutions
Application specific projects are compo-
sed of special dedicated gages requiring
specialized:
• Sales support
• Engineering support
• Project Management
• Trained Service for initial install

4. Evaluation Units
T1000
• Simple and flexible measurement
• Fast, accurate measurements
• convenient user control
• Roughness and waviness parameters according to
DIN/ISO/JIS standards
• Special parameters possible: e.g. material ratio Rmr
depending on Rz x 0.25
• Tolerance light
• RS232 interface for connection to PC & remote
control
• Integrated printer
• 5 measuring programs
• Optional PC evaluation software TURBO DATA-
WAVE
Templates
Templates offer an easy to use solution for measuring surfaces. They have a robust design
that allows use on the shop floor. The predetermined measurement locations help achie-
ve statistical repeatability.
W55
• Traverse length: variable
• Traverse speed: variable
• Scan distance: variable
• Resolution: .05μm
• Tracing Speed: 0.05 - 2.0 mm/s
• Precision: 5% of tolerance
• Roughness and waviness parame-
ters according to DIN/ISO/JIS
• Statistics
• Screen and print outputs
• Skided or Skidless probes
Measurements
• Roughness
• Waveiness
• Profile
Typical Inspection Applications
• Brake Cylinders
• Pump Housings
• Connecting Rods
• Pistons

5. HELP
CMZ32 Software contains a user
friendly context sensitive help system
that guides the user through configu-
ration and use of every aspect of the
system.
GR&R Capabilities
Whether you need to calculate
measurement date in 6 sigma, or 5.15
sigma, CMZ32 software offers a com-
plete range of GR&R capabilities.
CMZ200 Gage Computer with CMZ32 Measurement Software
Measurement capabilities
When it comes to measuring the work
piece, Etamic CMZ32 Software can
perform up to 300 measurements,
on 32 separate parts, utilizing 32
different part sequences, with up to
200 separate probe inputs. Types of
measurements include: classification,
static, dynamic, all types of dimen-
sional measurements (I.D., O.D., etc)
as well as True Roundness and TRUE
Cylindricity.
SPC and Data Output
Etamic SPC32 Software has been designed to provide statistical process control
capabilities for measurement processes monitored by an Etamic CMZ200 in-
dustrial controller. The software can be set up to operate on a CMZ200 locally
and/or may be setup to run on another computer connected to the CMZ200
over a network. Multiple CMZ200 workstations may be connected to a single
SPC32 workstation, enabling several process streams to be monitored from a
centralized location. The CMZ32 software can also output measurement results
in Q-Das® or Infinity® formats.
• X Bar R
• X Bar S
• Histogram
• Pareto
• SPC Summary
• SQC Summary
Inputs/Outputs
Using various types of communication
standards, CMZ32 Software can com-
municate through a variety of devices,
including: 24vdc discreet I/O, 110Vac
discreet I/O, Profibus, Device Net, DFI,
as well as Windows Socket.
Device Interfacing
In addition to standard measurment
components from Hommel-Etamic
Corporation, CMZ32 software is ca-
pable of interfacing with a wide variety
of measurment devices, including:
Sony, Axom, Heidenhain, Measure-
ment Computing, Solartron, Marposs,
Diatest, Galil, and Schunk.
Comprehensive project
generation
Generating new projects is as easy
as 1.2.3. using the CMZ32 Project
Generator. Using a simple spread-
sheet to define parameters, this tool
allows the user to create numerous
"child" projects from one common
"parent" project. After all the "child"
projects have been entered into the
spreadsheet, generation of all proj-
ects is accomplished with the click of
a button.
LOGIC VARIABLES
CMZ32 Software can be configured to
control many small machine functions,
utilizing up to 500
separately programmable variables, in
many cases eliminating the need for
costly PLC solutions.

6. T8000 with Multi-Plexor
Ability to use up to 16 LV16 with
TURBO WAVE
Height Stand
used for rigid mounting of sur-
face instruments
X, Y Table
used for rigid mounting of
surface instruments
Height Stand
used for rigid mounting of
surface instruments
Checks Surface Finish for Block,
Head and Crankshaft
Special Features:
• Granite Table Top
• CNC 6 axis control
• Precision Motorized Rotary Table
• Customizable Table Sizes
• Wavelift 800 CNC column
• Mobile Workstation
Checks Surface Finish for Block, Head and Crankshaft
Special Features:
• Custom X,Y, Z Measurement Base
• Turbowave Software
• Mobile Security Cabinet
• CNC Operated
• Shop Floor Hardened
• Easy Part Setup (Multiple Parts)
T8000 wavemove
T8000 waveslide
The measurement characteristics of some
larger parts require the use of innovative
part handling systems, as well as larger
granite plates, to handle the additional
weight and length of the part. T8000
Waveslide and T8000 Wavemove systems
have been designed specifically for lar-
ger part handling requirements, such as:
blocks, heads and crankshafts above a
certain size.
These workstations offer the optimum
solution when performing measurements
in both hard to reach places like camshaft
bores, cylinder bores, valve guides, etc as
well as difficult measurments like Twist,
Radii, and Convexity.
These workstations offer full CNC automa-
tic operation and are relatively simple to
setup for multiple part types.
Also available are a wide range of custom and standard accessories corresponding to a
very wide scope of possible applications.Standard clamping devices such as tips but also
application specific solutions can be used to
Large Part CNC Surface Finish Systems
Accessories and devices

7. 1003719111/2008
Subject to change without notice.
Group companies, affiliates and
representation worldwide
www.hommel-etamic.com
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