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Brain Lab @ CSPS, Sept. 09
   Dr. Jochen Volkert, founder & CEO

               POROUS BURNERS –
THE BETTER PROCESS HEAT SOLUTION




                    1
Brain Lab @ CSPS, Sept. 09
                                            Dr. Jochen Volkert, founder & CEO
                                       THE BETTER PROCESS HEAT SOLUTION




ASSETS              =   Exclusive Global IPRs on Porous Burner Technology
                        1st product line in the industrial market,
                        2nd to follow for the heating market in 2008

TARGET MARKETS      =   Industrial Process Heat, Space Heating, Automotive

VALUE PROPOSITION   =   More efficient and cleaner heat provision
                    =   saves energy and emissions and
                        improves product quality
                    =   short pay back time
                    =   R&D supplier in process technology, combustion,
                        fluid dynamics and electronics



                                                         2
Substitution of FREE FLAMES
 no free flames / no complex fluid mechanics
 no combustion chamber needed

Value Proposition
-70% Energy Consumption
 Not limited to indiv. Branches
 Higher Process Efficiency
 Substitution of Electric Heat by Gas Combustion

+50% Productivity
 Better process quality by homogeneous heat; no
  „hot spots“
 Reduced heat-up times
 Reduced scrap production
 Accelerated production through high power density
  and easy power adjustment

ROI < 12 months

-   NOx and CO reduction of > 45%
-   CO2 reduction of up to 70%
Substitution of ELECTRIC HEAT

Gas-fired HOT AIR GUN
Gas-fired IR Radiation surface




                          • high power modulation: 100%-5%
                          • Easy & rapid power adjustment
Power adjustment
BURNER CAPACITY of >1000 kW
AREA / LINE HEATING; PARTIAL HEATING
BURNER CAPACITY RANGE 1 kW – X.000 kW



                                        5 – 40 kW




     6 x 330 kW = 1980 kW               5 – 25 kW




                                        1 – 4 kW




                                        1 – 8 kW



     2 x 525 kW = 1050 kW
promeos Prozesswärme Lösungen
verdrängen ineffiziente Anlagen in industriellen Verfahren




                                           9
Burner Capacity and Fuel Consumption of
                      installed Systems (Gas/Gas, Jan 2009)
              1800
              1600
              1400
MW bzw. GWh




              1200
              1000
               800
               600                                         Verbrauch GWh
                                                           pro Jahr
               400
                                                           Leistung in MW
               200
                 0
                      2006 2007 2008 2009 2010 2011 2012



                      CO2 Reduction of 45% - 50% p.a.
CO2-Equivalent before / after promeos
                                             installation (Gas/Gas)
                               250
bezogen auf 1000 t CO2-Äqui.




                               200

                               150
                                                                                         vor Einsatz
                                                                                         Porenbrenner-
                               100                                                       Technologie
                                                                                         nach Einsatz
                                                                                         promeos
                               50                                                        Brennern


                                0
                                     2007   2008   2009   2010   2011      2012



                                                                        CO2-Äquivalent für Gas 0,254 kg/kWh
VULKANISATION VON GUMMIPROFILEN

-   IR-Strahlung und Konfektion
-   Gas statt Elektrizität

 Prozessbeschleunigung und
  Betriebskosteneinsparung

    Amortisationszeit << 12 Monate!
VERPACKUNGSINDUSTRIE
Folien-Schrumpftunnel
“Ökoschrumoftunnel”, weil
GAS statt ELEKTRIZITÄT!
Amortisationszeit < 12 Monate!


www.khs.com “Ressourcen sparen”
Pre-heating system for casting mold
(VW engine production)
Vorwärmen von Guß-Kokillen für Aluminium Kolben
Pre-heating system for die casting mold
(production of automotive parts)
Pre-Heating system for pipeline welding



  burner

           pipeline

                                Burner control

           burner




              pipeline
Gießrinne für Edelstahl (Turbinenschaufeln)
Erwärmung auf 1200 °C; Fa. Doncasters, Bochum
Preheating of steel transportation ladle




P_heat = 1 MW
- 1.000t CO2/a
Deponiegas:
20% CO2, 30-10% N2, 50-20% CH4, …

Nennwärmeleistung: 40 – 250 kW

Die Schwachgasfackel garantiert eine
Entsorgung des Deponiegases bis zu
Konzentrationen von CH4 < 20%!




                                       Schwachgasfackel zur Deponiegasentsorgung
Pyrolysegas:
28 % CO, 15% CO2, 13 % N2,
3% CH4, 38% H2, …

Pyrolyse von Biomasse zur
nachgeschalteten
Energiegewinnung in
Motor-BHKWs




                             Rohrreaktor mit Linienbrennern, 150 kW pro Segment
                             ENERGIE, Pyrolyseanlage
Wasserstoff-Verbrennung:
100% H2

Neuentwicklung eines mobiles Heizgerätes; promeos hatte die
Gesamtverantwortung für …
         … Konzeptauswahl,
         … Brenner/WT - Design & Auslegung,
         … Prüfstandsauslegung und –aufbau,
         … Produktion & Charakterisierung des Systems
         … Steuerungsentwicklung & Serienumsetzung
High-tech innovation      Venture Capital as PPP:
 University spin-off     private equity + public funding




 Ressource efficiency /         Entrepreneurial
 Sustainable products           responsibility




                                           23
Thank you for your attention.

We will be pleased to answer any question!

             volkert@promeos.com
           ++49 (0)9131 / 53 67 - 11


                                   25

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Sps Conference Essen 2009 Promeos Volkert

  • 1. Brain Lab @ CSPS, Sept. 09 Dr. Jochen Volkert, founder & CEO POROUS BURNERS – THE BETTER PROCESS HEAT SOLUTION 1
  • 2. Brain Lab @ CSPS, Sept. 09 Dr. Jochen Volkert, founder & CEO THE BETTER PROCESS HEAT SOLUTION ASSETS = Exclusive Global IPRs on Porous Burner Technology 1st product line in the industrial market, 2nd to follow for the heating market in 2008 TARGET MARKETS = Industrial Process Heat, Space Heating, Automotive VALUE PROPOSITION = More efficient and cleaner heat provision = saves energy and emissions and improves product quality = short pay back time = R&D supplier in process technology, combustion, fluid dynamics and electronics 2
  • 3. Substitution of FREE FLAMES  no free flames / no complex fluid mechanics  no combustion chamber needed Value Proposition -70% Energy Consumption  Not limited to indiv. Branches  Higher Process Efficiency  Substitution of Electric Heat by Gas Combustion +50% Productivity  Better process quality by homogeneous heat; no „hot spots“  Reduced heat-up times  Reduced scrap production  Accelerated production through high power density and easy power adjustment ROI < 12 months - NOx and CO reduction of > 45% - CO2 reduction of up to 70%
  • 4. Substitution of ELECTRIC HEAT Gas-fired HOT AIR GUN Gas-fired IR Radiation surface • high power modulation: 100%-5% • Easy & rapid power adjustment
  • 6. BURNER CAPACITY of >1000 kW AREA / LINE HEATING; PARTIAL HEATING
  • 7. BURNER CAPACITY RANGE 1 kW – X.000 kW 5 – 40 kW 6 x 330 kW = 1980 kW 5 – 25 kW 1 – 4 kW 1 – 8 kW 2 x 525 kW = 1050 kW
  • 8.
  • 9. promeos Prozesswärme Lösungen verdrängen ineffiziente Anlagen in industriellen Verfahren 9
  • 10. Burner Capacity and Fuel Consumption of installed Systems (Gas/Gas, Jan 2009) 1800 1600 1400 MW bzw. GWh 1200 1000 800 600 Verbrauch GWh pro Jahr 400 Leistung in MW 200 0 2006 2007 2008 2009 2010 2011 2012 CO2 Reduction of 45% - 50% p.a.
  • 11. CO2-Equivalent before / after promeos installation (Gas/Gas) 250 bezogen auf 1000 t CO2-Äqui. 200 150 vor Einsatz Porenbrenner- 100 Technologie nach Einsatz promeos 50 Brennern 0 2007 2008 2009 2010 2011 2012 CO2-Äquivalent für Gas 0,254 kg/kWh
  • 12. VULKANISATION VON GUMMIPROFILEN - IR-Strahlung und Konfektion - Gas statt Elektrizität  Prozessbeschleunigung und Betriebskosteneinsparung Amortisationszeit << 12 Monate!
  • 13. VERPACKUNGSINDUSTRIE Folien-Schrumpftunnel “Ökoschrumoftunnel”, weil GAS statt ELEKTRIZITÄT! Amortisationszeit < 12 Monate! www.khs.com “Ressourcen sparen”
  • 14. Pre-heating system for casting mold (VW engine production)
  • 15. Vorwärmen von Guß-Kokillen für Aluminium Kolben
  • 16. Pre-heating system for die casting mold (production of automotive parts)
  • 17. Pre-Heating system for pipeline welding burner pipeline Burner control burner pipeline
  • 18. Gießrinne für Edelstahl (Turbinenschaufeln) Erwärmung auf 1200 °C; Fa. Doncasters, Bochum
  • 19. Preheating of steel transportation ladle P_heat = 1 MW - 1.000t CO2/a
  • 20. Deponiegas: 20% CO2, 30-10% N2, 50-20% CH4, … Nennwärmeleistung: 40 – 250 kW Die Schwachgasfackel garantiert eine Entsorgung des Deponiegases bis zu Konzentrationen von CH4 < 20%! Schwachgasfackel zur Deponiegasentsorgung
  • 21. Pyrolysegas: 28 % CO, 15% CO2, 13 % N2, 3% CH4, 38% H2, … Pyrolyse von Biomasse zur nachgeschalteten Energiegewinnung in Motor-BHKWs Rohrreaktor mit Linienbrennern, 150 kW pro Segment ENERGIE, Pyrolyseanlage
  • 22. Wasserstoff-Verbrennung: 100% H2 Neuentwicklung eines mobiles Heizgerätes; promeos hatte die Gesamtverantwortung für … … Konzeptauswahl, … Brenner/WT - Design & Auslegung, … Prüfstandsauslegung und –aufbau, … Produktion & Charakterisierung des Systems … Steuerungsentwicklung & Serienumsetzung
  • 23. High-tech innovation Venture Capital as PPP:  University spin-off private equity + public funding Ressource efficiency / Entrepreneurial Sustainable products responsibility 23
  • 24.
  • 25. Thank you for your attention. We will be pleased to answer any question! volkert@promeos.com ++49 (0)9131 / 53 67 - 11 25