The document summarizes the results of a field test comparing a standard hydraulic fluid to a Hydrotex hydraulic fluid on a Caterpillar 318C L excavator. Over nine days of operation, fuel consumption was measured with each fluid at different engine throttle settings. On average, the Hydrotex fluid provided a 3-5% fuel savings compared to the standard fluid. Specifically, on days with the Hydrotex fluid the excavator consumed 3-5% less fuel than when using the standard fluid under equivalent operating conditions.
1. INVESTMENT GRADE ENERGY EFFICIENCY WITH A QUICK R.O.I.
• Zinc containing additive system to meet Caterpillar® specification for anti-wear hydraulic fluids.
• Extreme low pour points: -59˚ F for ISO 32.
• Extremely high Viscosity Index (VI): ISO 32 – 160 VI resists thickening in cold temperature and thinning in high temperature.
Hydrotex® additive supplier conducted the following field test with
Hydrotex Fuel Saving Hydrosynthetic® Hydraulic Fluid.
Fuel Saving Performance Demonstration Summary
Caterpillar 318C L Excavator
1 m3/1.3 yd3 bucket capacity, Medium size in Cat
excavator line Cat 3066T diesel engine
• 125hp/93kW
• 2200 rpm max
• 5 - 6 gal/hr fuel consumption
• 15.2 – 19.5 kg/hour fuel consumption
Hydraulic System
Dual piston pump feeding 3 piston motors (tracks and
swivel), plus boom, stick, and bucket cylinders (5000
psi/345 bar max)
Maximum pump flow rates
• 25.1 gpm per pump
• 50.2 gpm to system
Hydraulic fluid volume
• 67.4 gal. total in system
• 33.6 gal. in tank
Fuel Saving Performance Demonstration Details
Test Protocol
Standard earthmoving work protocol, shifting piles of earth 100 ft. Mild Fall October-November ambient operating
temperatures (45-65°F ). Equivalent time and work output for each fluid, ~1 minute/work cycle. Tests conducted with engine
at full throttle and 90% throttle.
Test Schedule
Day 1 – Cat 10W @ 90% Throttle
Day 2 – Cat 10W @ Full Throttle
Day 3 – Oil and Filter Change
Day 4 – Hydrotex @ Full Throttle
Day 5 – Hydrotex @ Full Throttle
Day 6 – Hydrotex @ 90% Throttle
Day 7 – Oil Change
Day 8 – Cat 10W @ Full Throttle
Day 9 – Cat 10W @ 90% Throttle
Hydrotex name, design and related marks are trademarks of Hydrotex® 2012 Hydrotex All Rights Reserved.
1800.527.9439 | hydrotexlube.com
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Fuel Saving Performance Demonstration with Fuel Saving Hydrosynthetic® Hydraulic Fluid
Product Review
2. Fuel Saving Performance Demonstration Details
Work Cycle Description
Work Day
15 Minute Machine Warm-Up
Refuel, Start Data Logger
3 Hours of Morning Work
• 55 minutes continuous work, 5 minute break, Repeat 3 times
1 Hour Lunch Break
• Refuel, measure fuel weight to 0.1 kg
3 Hours of Afternoon Work
• 55 minutes continuous work, 5 minute break, Repeat 3 times
Stop Test, Refuel, Calculate Total Fuel Consumption
Take Full Scoop of Dirt
Rotate 180°,
Travel 100 feet
Dump Load
Rotate 180°,
Return to Start
Hydrotex name, design and related marks are trademarks of Hydrotex® 2012 Hydrotex All Rights Reserved.
2800.527.9439 | hydrotexlube.com
Fuel Saving Performance Demonstration with Fuel Saving Hydrosynthetic® Hydraulic Fluid
Product Review