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FORKS Bolzoni Auramo Group Forks – Presentation B3030US Rev2 - 01-2010 - Bolzoni Auramo Mktg Dept – Piacenza - Italy
[object Object],[object Object],[object Object],The Group
The New Challenge ,[object Object]
[object Object],Fork Design
Fork Drawings: Heel Heel shape:  an increased heel section has provided improved  resistance and low level of wear in the area subject to  higher stress
Fork Drawings: Hooks Hooks width:  smaller than forks.
Fork Drawings: Blade tapering Tapering of the blade:  according to forks length and thickness
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],The Material
[object Object],Technical Characteristics of the Production Process ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],The Production Process
Raw Material Stock ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Bar cutting, Blade tapering and Tip shaping ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Heating the bending area   ,[object Object],[object Object],[object Object],[object Object],Bars are moved to the induction heating equipment, for the bending area heating before the hot stamping.
Hot bending and upsetting   ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Hot bending and upsetting
Press unloading & Furnace loading An industrial robot with articulated arm unloads the bended forks from the press and transfers them on a load system taking it into the hardening station.
Hardening and tempering ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Hook Welding Station ,[object Object],[object Object],[object Object],[object Object],[object Object],After the hardening and tempering phase the fork is transferred to the hook welding station, including:
Shot Blasting and Painting Equipment ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],The shot blasting treatment eliminates the impurities and prepares  the surface for painting.
Assembly of Hook Pins The last phase of the production process is the manual assemly of the  hook pins.
Central System of Supervision and Control   ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
International Standards ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Quality Control ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Quality Control
Fork Presentation 01 2010

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Fork Presentation 01 2010

  • 1. FORKS Bolzoni Auramo Group Forks – Presentation B3030US Rev2 - 01-2010 - Bolzoni Auramo Mktg Dept – Piacenza - Italy
  • 2.
  • 3.
  • 4.
  • 5. Fork Drawings: Heel Heel shape: an increased heel section has provided improved resistance and low level of wear in the area subject to higher stress
  • 6. Fork Drawings: Hooks Hooks width: smaller than forks.
  • 7. Fork Drawings: Blade tapering Tapering of the blade: according to forks length and thickness
  • 8.
  • 9.
  • 10.
  • 11.
  • 12.
  • 13.
  • 14.
  • 15. Hot bending and upsetting
  • 16. Press unloading & Furnace loading An industrial robot with articulated arm unloads the bended forks from the press and transfers them on a load system taking it into the hardening station.
  • 17.
  • 18.
  • 19.
  • 20. Assembly of Hook Pins The last phase of the production process is the manual assemly of the hook pins.
  • 21.
  • 22.
  • 23.
  • 24.