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MAME Arcade Construction 101
157.5 : 1

Wherein Brad shares his
experiences creating a MAME
arcade machine in 2013 from a
vintage Taito cabinet from 1981.
Early in 2013 I discovered MAME
and I began to dream of my own
arcade machine. Once I got the bug
it was only a matter of time before
I built one and put it in the
basement. I actually dreamt of it in
the living room, but my lovely wife
has veto power up there.
When I was a 13-year-old kid in
Nanaimo I went to the “Fun Centre”
arcade with my cousin Trent and
plugged quarter after quarter into
the buzzing, beeping machines. I
wasn’t very good nor did I have the
attention span to develop real skill,
so I dreamt of having unlimited
quarters.

I would have never guessed that
come 2013, and thanks to the
volunteer open source
programmers who created MAME,
I’d have something better than
unlimited quarters – unlimited
games AND unlimited quarters!
Vintage arcade machines are not
just for playing alone, the fun is
exponential by the number of
people.
Software Configuration
What is MAME?


MAME = Multiple Arcade
Machine Emulator



Project created to save old
video games from extinction



The fact that they can be
played has created a bit of a
cottage industry



ROMs are “read” into source
binaries and MAME fools them
into thinking they are on a
board
ROMs


Legal ROMs are available on
the MAME website



http://www.mamedev.org/ro
ms/



Other ROMs are under
copyright by their respective
owners



I will not publish mechanisms
to find these files
MAME is Configurable


To accommodate all the
different cabinet types,
MAME has developed a large
amount of configurability



The key files are:








All Games.mlg (for MALA)

catver.ini
controls.ini
nplayers.ini

These files are also used by
RomLister
Arcade Front Ends


MaLa



The front end created by some
of the same open source team
members as MAME



Simple, and highly
configurable



HyperSpin





Flashy and built for machines
that contain many emulators

Others



There are many other, less
popular, front ends
Configuring MALA — First Run


On first run a bunch of files
get created



“all games” files are most
important



Must re-run initial start to get
the file if anything happens to
it



Then you get…
The default MaLa layout is
workable, but let’s face it, you’ll
want to customize it for your
cabinet!
Configuring MALA — Games List


Create full game list that
contains only the games you
want



MalaGamelist allows you to
create a more manageable
list



RomLister auto-generates
based on the controls you
have
Configuring MALA — Games List


RomLister created a list that
was too long for me, and I
wanted the older games, so…






Scan screen captures to see
what triggers memories

This process re-discovered
games I would never have
remembered





Sort games by date in the GUI

Recognition vs. recall

I made a spreadsheet to
ensure that I made the right
choice on my control panel /
screen orientation…
Example of the information I
compiled about my target games to
determine how many buttons to
use and which orientation for the
screen.
Configuring MALA — Screen


MALA uses a layout file to
create the screen



MalaLayout.exe











Time
Marquee
Screen Shot
Control Panel
Game Details
Game Name
Game List Details
Cabinet Shot
And many more…
Here is the version I’m using now,
except the brochure is replaced
with the cabinet photo.
The Cabinet — Build or Buy?
The Cabinet — Build


Build or Buy?



Build



You can get exactly what you
want



Room for as many controls as
needed



Will take some woodworking
skills, tools, and a workshop
The Cabinet — Build


Build or Buy?



Build



You can get exactly what you
want



Room for as many controls as
needed



Will take some woodworking
skills, tools, and a workshop



However!



Beware the Crapmame
syndrome
The Cabinet — Build Kit
The Cabinet — Build Kit


Sometimes you can find a
local guy with access to a
CNC machine can make kits



For example, in Toronto:










1-player bartop: $150
2-player bartop: $175

Small cocktail: $250
Large cocktail: $300
Visual pinball: $350
Bartops can be made as full
uprights but pricing is $425

Kits use mortise and tenon
joinery and glue together
The Cabinet — Buy


Build or Buy?



Buy



Cabinet can be authentic to
the time you remember



They tend to be smaller (but
you can build smaller ones)



Buying is way easier than
building



However!



You won’t be able to get all
controls on one panel



Solution: multiple panels!
The Cabinet Restoration
When I found two cabinets for sale
on Craigslist the vintage Taito won
over the home-built model
because:
• It fit in my Honda Fit
• It had wheels for rolling
• It was a real cabinet from 1981
• It fit in my Honda Fit (can’t stress
that enough)
I single-handedly got it out of the
car, and the wheels made it easy to
get into the garage.
It was already mostly gutted, but
still had to clean it up, rip out the
wires, and make a list of tasks to
get it together.
Scale drawings of the available
control space

I created a space in Visio where I
could play with different layouts at
scale. The shaded regions are
where the cabinet wood intrudes on
the control surface underneath.
My first control panel (not the
only control panel)

The first control panel ended up
looking like this. These are enough
buttons for the games I want and
the two player layout fits perfectly
in the vintage cabinet. Notice I
failed to include the 1- and 2-player
buttons, they show up later.
One day…

I’ve been playing with some
graphics that I want to print at
GameOnGraphix.com and overlay
the wood panel.

Recently I had the idea of getting
the whole control panel printed at a
laminating shop directly on
fiberboard and mount the controls
on that. It seems like it should
work.
The parts are affordable!




Joystick:



Adam Allan is always willing
to help



Pushbutton:
Control board:

$12.00
$1.85
$23.25

http://www.multicade.ca/

Other sites as well if you can
stomach international
shipping, depending on where
you are. I haven’t heard of
any issues but do your
research.
http://www.ultimarc.com/

http://wiki.arcadecontrols.com/wiki/Vendors
The parts arrive from Multicade.ca!
It’s great to have a parts source in
Canada so I don’t have to deal with
random border issues.
Don’t Over-design


There is a lot of information
online about creating control
panels



My experience is that over
planning just gets in the way



Create your layout and screw
the damn thing together

http://www.slagcoin.com/joystick/mounting_layering.html
For Example…

It turned out that one hardboard
layer and the plywood was fine, I
didn’t need the second layer for the
joystick mounting plates.
In fact, I think the plywood would
have been fine on its own, just
make sure to get cabinet-quality
wood that has a “good” side that is
nice and flat.
The hardboard does provide a great
surface so I may still do this on my
next control panel.
Align and bolt the two pieces
together. Make sure the second bolt
is in the right place for trimming
the panel width.

Cut to correct dimensions.

Now you have a clean cut through
all the sandwiched boards and
you’re ready to drill some more bolt
holes.

You can’t countersink hardboard by
hand using a large drill bit – it rides
up the bit every time. Buy a special
countersink bit for this task.
Pieces bolted together and the
pushbutton holes started.

A spade bit worked, but you’ll get
cleaner edges with a hole saw. It’s
worth the extra few dollars.

For the joysticks I just traced the
mounting holes. You can mount in
any orientation as the wires will
define up / down / left / right.

Oops, a red button was missing
from the order. And where are my
1- and 2-player buttons going to
go?
Painting the monitor mounting
board and the control panel
traditional black.

The buttons in place. This is
starting to look like a control panel.

Buttons and joysticks mounted. I
didn’t need to sandwich them, the
joysticks were plenty long enough
to mount under the plywood.

The Xin Mo USB control board came
with all the wiring I could possibly
need. A great kit for the money.
Using an old, cheap, Bic-style pen
made great offsets for the board.
The height afforded by 1½” wood
screws gives lots of room to work.
The pushbuttons with the relays
mounted.

The joysticks were a close fit with
the edges of the cabinet where the
control panel rests so a couple of
the connectors had to be bent a bit.

Initial wiring to the Xin Mo board.
This shows the positive leads being
connected to the pins on the board.
The negative leads will be daisychained across the controls using
the provided cables.

My initial wiring of the buttons was
wrong – they were set to alwayson. A quick flip of the positive wire
fixed that. The windows game
control panel made short work of
the diagnosis.
Testing USB Joysticks


Open the Game Controllers
dialog (from Devices)



You should see two USB
Joystick controllers



Opening properties will show
the joystick movement and
the buttons




Test all connections
Then map connections in
MAME
Mapping Controls in MAME



Start any game




Select Input (general)



The general setup is used by
all games by default and can
be changed on a game-bygame basis

Press Tab to open the MAME
configuration controls
Map your User Interface and
Player 1 & 2 Controls to the
correct buttons
Testing the control panel on a
handy laptop. It’s great to be able
to set up MAME on a laptop and
then move everything over to the
arcade system on a USB key. It
works this way because the
programmers are careful not to
depend on OS-specific things like
the Windows Registry etc.
In theory I could connect the XP
machine to my internal network
and just copy the files over but I
want the system to be standalone
so I don’t need to ever apply
further patches so I’m never going
to connect it.
The full wiring. Notice that the
negative leads (the top ones on the
relays) are daisy-chained to one
connection on the controller board.
Meanwhile, on the Bench
My first choice for a PC was an old
IBM system I had hanging around. I
remember it being slow but I
thought it should be ok.
This old computer couldn’t even get
out of its own way. I was afraid of
all the IBM hardware re: clean
install of XP so I abandoned this
one.
My next one was a great old
2.0GHz Intel board. I was confused
when it wouldn’t get past BIOS and
I finally discovered a nick in the
CPU traces on the motherboard. I
should improve my storage
techniques.
Finally, success! I found an old
Optiplex 2.6GHz board on Kijiji for
$10. Three hour trip later (traffic in
Toronto is always hell) and I had
my board.
I had to figure out the Dell pinouts
to get it to boot, but once I got it
running I just set it to auto-boot on
power.
In the background you’ll see an old
ATI video card with NTSC out. The
Dell motherboard graphics didn’t
make the cut for MAME and this
way I can use a TV in the future if I
want to.
Putting it all Together
The old cabinets had quick-release
latches for the control panels. This
looks like it would make a great
way to mount my new panel.

Some wire clothes hangers
provided the raw materials needed
to create the control panel hangers.

Got both sides connected and they
are still holding four months later. If
the control panel slips fore / aft I
might needs pins but for now it’s
solid.
The coin mechs worked. This was a
shot before I stripped the wires.
A poor man’s VESA mount for the
LCD monitor. Finding the right
metric bolts was a pain, but
Canadian Tire came through where
Home Depot failed.
The motherboard came on a tray
from the original PC and this made
a great quick-detach mount for the
side of the cabinet. I kept all the
equipment on the wall to avoid
anything falling on it.
Always drill pilot holes in MDF, the
stuff is hard and will either strip the
hole or rip the head off the screw.
The first game started up on the
cabinet with the real PC and
monitor installed.

Purists say a real arcade monitor is
needed but I find the old LCD fine
for my purposes, and I had it free.
LCDs can get dark at some view
angles though, so YMMV.
Other options include old CRT TVs
(I chose a video card that would
work in that configuration), or old
CRT computer monitors.
Time to get the soldering iron hot,
we have some audio to install.
Cheap and plentiful, old PC
speakers provide plenty of volume
and sound quality for the electronic
sounds of the old games.

Some industrial-strength Velcro will
hold the board to the cabinet. I
could have mounted with offsets
like the controller board but this is
easier.

Ripping out the audio board was
easy, and the speaker wires were
simple to strip.

Velcro patch to mount the board.
The board mounted. The speaker
wire connections (large bolts) were
eventually covered in electrical
tape. The two speakers (right is
original) work fine and I don’t have
any real stereo games anyway.
The coin mechs with the wiring that
connects to the Xin Mo controller
board. These connections map to
pushbuttons that are set as Coin 1
and Coin 2.

Not shown are the wires to the coin
lights. Let’s face it, you simply must
have the coin lights working.

Beware some games that map the
Coin relays to more than one credit
(Williams games had Coin 2 set to a
dollar bill reader and gave 4 credits
in Joust).

The bulbs used in the old cabinets
are not easy to find, but a quick
search found the 6V, 0.15A,
bayonette bulbs at places I could
order from online in Canada. I used
RP Electronics.
The 6V bulbs weren’t very bright so
I wired them to the +5V and -5V
(which provides the equivalent of
10V). The bulbs burned very bright
but the power supply had a 1Amp
breaker on the -5V side and it
failed.
Back to plain old 5V operation. The
bulbs aren’t as bright but they
should last forever.
Shots of the final layout and wiring
of the cabinet interior. I kept
everything on the walls to keep the
whole thing organized and clean
and protect the motherboard from
anything that might fall on it.
Eventually, I ripped the power strip
wiring apart and mounted it
through the original on/off switch in
the front floor of the cabinet. This
allows me to turn it on and off
without messing with an external
power bar.
I have MaLa set to shut down
Windows when I hit a two-button
combination and the motherboard
boot-on-power setting takes care of
the rest.
Clean and simple. That’s how I like
it.
There are great places to have
bezels printed, but for efficiency I
decided just to paint the back of
the Plexiglas black.

The job isn’t perfect, and I’ll want a
real bezel one day, but for now it
totally fits the bill.

Using masking tape and black spray
paint did the job. Don’t read the
hype online about how to cut
Plexiglas, it’s way too anal. If you
won’t be seeing the edge, just grab
your skill saw and have at it.

Don’t make the same mistake I did
and cut the tape on the Plexiglas
with a knife, the blade will score the
plastic.
Oh well, it’s not “the bezel” … it’s
the “first bezel.”
It’s starting to look like an arcade
machine. A couple of cigarette
burns in the Plexiglas are the only
things that would make it look more
authentic.
There is still the issue of the giant
gap under the control panel. The
original control panels often
wrapped around and covered this
area.
Some hardboard and a couple of
wood mount hanger bolts will hold
this in place.
First, mount the bolts into the
cabinet wood, then put some black
ink on the ends and press the
hardboard onto them.
That’s where you need to drill your
holes.

Hanger bolt
Looks like a good fit.
Paint it black, and we’re good to go.
I really want a marquee printed by
GameOnGrafix.com but the guys
were coming over for the inaugural
Vintage Arcade Party so I needed a
quick fix.

Masking tape and some colorful
spray paint did the trick.

It is far from perfect, but there is
color there where there wasn’t
before. This now looks like a real
arcade machine!
The first guest to the party had the
honor of helping me get the
machine downstairs (thanks,
Franz). It’s heavy, but the wheels
on the back make it easy to move
and I had a straight-shot from my
side door to the basement.
Welcome to your new home, 1981
Taito cabinet!
What do I Need?
Money — $419.60
Item

Cost, Ea.

#

Cost, Tot.

Date

Supplier

Taito Generic Cabinet, Green

$150.00

1

$150

27-Jul-13

Craigslist

Celeron 2.26GHz MB & CPU

$10.00

1

$10

15-Aug-13

Kijiji

80GB IDE HD

$-

1

$-

-

Existing

ATX Power Supply

$-

1

$-

-

Existing

Joysticks

$12.00

2

$24

5-Sep-13

Multicade

Push buttons

$1.80

8

$14

5-Sep-13

Multicade

Player start buttons

$1.80

2

$4

5-Sep-13

Multicade

Plywood mount for LCD

$25.00

1

$25

10-Sep-13

Home Depot

LCD Monitor, 19"

$-

1

$-

-

Existing

Keyboard

$-

1

$-

-

Existing

Mouse

$-

1

$-

-

Existing

Plexiglass panel

$45.00

1

$45

10-Sep-13

Home Depot

Xin Mo arcade controller USB with wires

$23.25

1

$23

5-Sep-13

Multicade

Hardboard for control surface

$5.00

2

$10

10-Sep-13

Home Depot

Speaker

$1.95

1

$2

5-Sep-13

Multicade

Bolts for controller construction

$10.00

1

$10

10-Sep-13

Home Depot

Strapping to secure monitor

$2.00

1

$2

10-Sep-13

Home Depot

Cable routing clips (pack of 10)

$2.00

2

$4

10-Sep-13

Home Depot

Black spray paint

$10.00

1

$10

10-Sep-13

Home Depot

Countersink bit

$7.00

1

$7

16-Sep-13

Canadian Tire

VESA mount bolts

$1.00

4

$4

30-Sep-13

Canadian Tire

Industrial Velcro

$6.00

1

$6

2-Oct-13

Canadian Tire

Monitor mount stove bolts

$2.00

4

$8

2-Oct-13

Canadian Tire

Zip Tie mounts

$1.00

3

$3

7-Oct-13

Canadian Tire

Replacement bulbs for marquee

$1.72

20

$34

13-Oct-13

RP Electronics

Hangers for marquee

$4.00

1

$4

11-Nov-13

Canadian Tire

Paint for temporary marquee

$5.00

4

$20

8-Nov-13

Canadian Tire
Computer
Item

Description

CPU

Intel Pentium Celeron single core 2.26GHz

RAM

1 GB

Video

ATI Radeon (PowerColor) c. 2001

Hard Disk

Seagate 7,200 RPM 80GB IDE

Arcade Controller

Xin Mo buttons-to-USB interface

Sound

Creative Labs SoundBlaster Pro c. 1995

Speakers

KOSS all-in-one PC speakers, dismantled

Keyboard

Generic PS/2

Mouse

Generic PS/2 (mechanical ball)

Operating System

MS Windows XP SP3, fresh install
Time — 157.5 hours
Task

Hours

Date

Research & load MAME

20

7-Jun-13

Find ROMS

20

7-Jun-13

Configure MALA

10

6-Sep-13

Pick up cabinet

3

29-Jul-13

Design control layout

5

6-Aug-13

15

6-Aug-13

2

30-Jul-13

Design control graphics
Clean cabinet
Map games to controls and screen orientation

10

1-Aug-13

Build control panel - 1st try

4

15-Sep-13

Pick up motherboard

3

16-Aug-13

Build control panel - 2nd try

4

16-Sep-13

Wire control panel

4

23-Sep-13

Home Depot 1

4

11-Sep-13

Canadian Tire

0.5

16-Sep-13

Paint control panel

2

17-Sep-13

Mount motherboard

1

24-Sep-13

Mount PC components

4

30-Sep-13

Mount monitor

4

30-Sep-13

Control panel locking mechanism

1

1-Oct-13

Wire coin mech

2

2-Oct-13

Install audio amp

2

2-Oct-13

Configure MALA

1

4-Oct-13

Configure MALA

4

5-Oct-13

Zip tie cables & wire coin mech lights

3

8-Oct-13

Cut plexiglass bezel

2

9-Oct-13

Paint bezel

2

14-Oct-13

Review Games

8

1-Sep-13

Configure MALA

8

8-Nov-13

Configure MALA

2

11-Nov-13

Bezel Mounts

1

11-Nov-13

Mount light power supply

2

13-Nov-13

Configure MALA

4

25-Nov-13
Summary


So far:








$419.60

157.5 hours
6 months
20 litres of beer

Coming next:





Printed Marquee
Printed Control Panel
Second Control Panel with
trackball and spinners /
steering wheels
Brad's MAME arcade story - Build your own vintage arcade!

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Brad's MAME arcade story - Build your own vintage arcade!

  • 1. MAME Arcade Construction 101 157.5 : 1 Wherein Brad shares his experiences creating a MAME arcade machine in 2013 from a vintage Taito cabinet from 1981.
  • 2. Early in 2013 I discovered MAME and I began to dream of my own arcade machine. Once I got the bug it was only a matter of time before I built one and put it in the basement. I actually dreamt of it in the living room, but my lovely wife has veto power up there. When I was a 13-year-old kid in Nanaimo I went to the “Fun Centre” arcade with my cousin Trent and plugged quarter after quarter into the buzzing, beeping machines. I wasn’t very good nor did I have the attention span to develop real skill, so I dreamt of having unlimited quarters. I would have never guessed that come 2013, and thanks to the volunteer open source programmers who created MAME, I’d have something better than unlimited quarters – unlimited games AND unlimited quarters!
  • 3. Vintage arcade machines are not just for playing alone, the fun is exponential by the number of people.
  • 5. What is MAME?  MAME = Multiple Arcade Machine Emulator  Project created to save old video games from extinction  The fact that they can be played has created a bit of a cottage industry  ROMs are “read” into source binaries and MAME fools them into thinking they are on a board
  • 6. ROMs  Legal ROMs are available on the MAME website  http://www.mamedev.org/ro ms/  Other ROMs are under copyright by their respective owners  I will not publish mechanisms to find these files
  • 7. MAME is Configurable  To accommodate all the different cabinet types, MAME has developed a large amount of configurability  The key files are:      All Games.mlg (for MALA) catver.ini controls.ini nplayers.ini These files are also used by RomLister
  • 8. Arcade Front Ends  MaLa  The front end created by some of the same open source team members as MAME  Simple, and highly configurable  HyperSpin   Flashy and built for machines that contain many emulators Others  There are many other, less popular, front ends
  • 9. Configuring MALA — First Run  On first run a bunch of files get created  “all games” files are most important  Must re-run initial start to get the file if anything happens to it  Then you get…
  • 10. The default MaLa layout is workable, but let’s face it, you’ll want to customize it for your cabinet!
  • 11. Configuring MALA — Games List  Create full game list that contains only the games you want  MalaGamelist allows you to create a more manageable list  RomLister auto-generates based on the controls you have
  • 12. Configuring MALA — Games List  RomLister created a list that was too long for me, and I wanted the older games, so…    Scan screen captures to see what triggers memories This process re-discovered games I would never have remembered   Sort games by date in the GUI Recognition vs. recall I made a spreadsheet to ensure that I made the right choice on my control panel / screen orientation…
  • 13. Example of the information I compiled about my target games to determine how many buttons to use and which orientation for the screen.
  • 14. Configuring MALA — Screen  MALA uses a layout file to create the screen  MalaLayout.exe          Time Marquee Screen Shot Control Panel Game Details Game Name Game List Details Cabinet Shot And many more…
  • 15. Here is the version I’m using now, except the brochure is replaced with the cabinet photo.
  • 16. The Cabinet — Build or Buy?
  • 17. The Cabinet — Build  Build or Buy?  Build  You can get exactly what you want  Room for as many controls as needed  Will take some woodworking skills, tools, and a workshop
  • 18. The Cabinet — Build  Build or Buy?  Build  You can get exactly what you want  Room for as many controls as needed  Will take some woodworking skills, tools, and a workshop  However!  Beware the Crapmame syndrome
  • 19. The Cabinet — Build Kit
  • 20. The Cabinet — Build Kit  Sometimes you can find a local guy with access to a CNC machine can make kits  For example, in Toronto:        1-player bartop: $150 2-player bartop: $175 Small cocktail: $250 Large cocktail: $300 Visual pinball: $350 Bartops can be made as full uprights but pricing is $425 Kits use mortise and tenon joinery and glue together
  • 21. The Cabinet — Buy  Build or Buy?  Buy  Cabinet can be authentic to the time you remember  They tend to be smaller (but you can build smaller ones)  Buying is way easier than building  However!  You won’t be able to get all controls on one panel  Solution: multiple panels!
  • 23. When I found two cabinets for sale on Craigslist the vintage Taito won over the home-built model because: • It fit in my Honda Fit • It had wheels for rolling • It was a real cabinet from 1981 • It fit in my Honda Fit (can’t stress that enough)
  • 24. I single-handedly got it out of the car, and the wheels made it easy to get into the garage.
  • 25. It was already mostly gutted, but still had to clean it up, rip out the wires, and make a list of tasks to get it together.
  • 26. Scale drawings of the available control space I created a space in Visio where I could play with different layouts at scale. The shaded regions are where the cabinet wood intrudes on the control surface underneath.
  • 27. My first control panel (not the only control panel) The first control panel ended up looking like this. These are enough buttons for the games I want and the two player layout fits perfectly in the vintage cabinet. Notice I failed to include the 1- and 2-player buttons, they show up later.
  • 28. One day… I’ve been playing with some graphics that I want to print at GameOnGraphix.com and overlay the wood panel. Recently I had the idea of getting the whole control panel printed at a laminating shop directly on fiberboard and mount the controls on that. It seems like it should work.
  • 29. The parts are affordable!    Joystick:  Adam Allan is always willing to help  Pushbutton: Control board: $12.00 $1.85 $23.25 http://www.multicade.ca/ Other sites as well if you can stomach international shipping, depending on where you are. I haven’t heard of any issues but do your research. http://www.ultimarc.com/ http://wiki.arcadecontrols.com/wiki/Vendors
  • 30. The parts arrive from Multicade.ca! It’s great to have a parts source in Canada so I don’t have to deal with random border issues.
  • 31. Don’t Over-design  There is a lot of information online about creating control panels  My experience is that over planning just gets in the way  Create your layout and screw the damn thing together http://www.slagcoin.com/joystick/mounting_layering.html
  • 32. For Example… It turned out that one hardboard layer and the plywood was fine, I didn’t need the second layer for the joystick mounting plates. In fact, I think the plywood would have been fine on its own, just make sure to get cabinet-quality wood that has a “good” side that is nice and flat. The hardboard does provide a great surface so I may still do this on my next control panel.
  • 33. Align and bolt the two pieces together. Make sure the second bolt is in the right place for trimming the panel width. Cut to correct dimensions. Now you have a clean cut through all the sandwiched boards and you’re ready to drill some more bolt holes. You can’t countersink hardboard by hand using a large drill bit – it rides up the bit every time. Buy a special countersink bit for this task.
  • 34. Pieces bolted together and the pushbutton holes started. A spade bit worked, but you’ll get cleaner edges with a hole saw. It’s worth the extra few dollars. For the joysticks I just traced the mounting holes. You can mount in any orientation as the wires will define up / down / left / right. Oops, a red button was missing from the order. And where are my 1- and 2-player buttons going to go?
  • 35. Painting the monitor mounting board and the control panel traditional black. The buttons in place. This is starting to look like a control panel. Buttons and joysticks mounted. I didn’t need to sandwich them, the joysticks were plenty long enough to mount under the plywood. The Xin Mo USB control board came with all the wiring I could possibly need. A great kit for the money.
  • 36. Using an old, cheap, Bic-style pen made great offsets for the board. The height afforded by 1½” wood screws gives lots of room to work.
  • 37. The pushbuttons with the relays mounted. The joysticks were a close fit with the edges of the cabinet where the control panel rests so a couple of the connectors had to be bent a bit. Initial wiring to the Xin Mo board. This shows the positive leads being connected to the pins on the board. The negative leads will be daisychained across the controls using the provided cables. My initial wiring of the buttons was wrong – they were set to alwayson. A quick flip of the positive wire fixed that. The windows game control panel made short work of the diagnosis.
  • 38. Testing USB Joysticks  Open the Game Controllers dialog (from Devices)  You should see two USB Joystick controllers  Opening properties will show the joystick movement and the buttons   Test all connections Then map connections in MAME
  • 39. Mapping Controls in MAME   Start any game   Select Input (general)  The general setup is used by all games by default and can be changed on a game-bygame basis Press Tab to open the MAME configuration controls Map your User Interface and Player 1 & 2 Controls to the correct buttons
  • 40. Testing the control panel on a handy laptop. It’s great to be able to set up MAME on a laptop and then move everything over to the arcade system on a USB key. It works this way because the programmers are careful not to depend on OS-specific things like the Windows Registry etc. In theory I could connect the XP machine to my internal network and just copy the files over but I want the system to be standalone so I don’t need to ever apply further patches so I’m never going to connect it.
  • 41. The full wiring. Notice that the negative leads (the top ones on the relays) are daisy-chained to one connection on the controller board.
  • 43. My first choice for a PC was an old IBM system I had hanging around. I remember it being slow but I thought it should be ok.
  • 44. This old computer couldn’t even get out of its own way. I was afraid of all the IBM hardware re: clean install of XP so I abandoned this one.
  • 45. My next one was a great old 2.0GHz Intel board. I was confused when it wouldn’t get past BIOS and I finally discovered a nick in the CPU traces on the motherboard. I should improve my storage techniques.
  • 46. Finally, success! I found an old Optiplex 2.6GHz board on Kijiji for $10. Three hour trip later (traffic in Toronto is always hell) and I had my board. I had to figure out the Dell pinouts to get it to boot, but once I got it running I just set it to auto-boot on power. In the background you’ll see an old ATI video card with NTSC out. The Dell motherboard graphics didn’t make the cut for MAME and this way I can use a TV in the future if I want to.
  • 47. Putting it all Together
  • 48. The old cabinets had quick-release latches for the control panels. This looks like it would make a great way to mount my new panel. Some wire clothes hangers provided the raw materials needed to create the control panel hangers. Got both sides connected and they are still holding four months later. If the control panel slips fore / aft I might needs pins but for now it’s solid.
  • 49. The coin mechs worked. This was a shot before I stripped the wires.
  • 50. A poor man’s VESA mount for the LCD monitor. Finding the right metric bolts was a pain, but Canadian Tire came through where Home Depot failed.
  • 51. The motherboard came on a tray from the original PC and this made a great quick-detach mount for the side of the cabinet. I kept all the equipment on the wall to avoid anything falling on it. Always drill pilot holes in MDF, the stuff is hard and will either strip the hole or rip the head off the screw.
  • 52. The first game started up on the cabinet with the real PC and monitor installed. Purists say a real arcade monitor is needed but I find the old LCD fine for my purposes, and I had it free. LCDs can get dark at some view angles though, so YMMV. Other options include old CRT TVs (I chose a video card that would work in that configuration), or old CRT computer monitors.
  • 53. Time to get the soldering iron hot, we have some audio to install.
  • 54. Cheap and plentiful, old PC speakers provide plenty of volume and sound quality for the electronic sounds of the old games. Some industrial-strength Velcro will hold the board to the cabinet. I could have mounted with offsets like the controller board but this is easier. Ripping out the audio board was easy, and the speaker wires were simple to strip. Velcro patch to mount the board.
  • 55. The board mounted. The speaker wire connections (large bolts) were eventually covered in electrical tape. The two speakers (right is original) work fine and I don’t have any real stereo games anyway.
  • 56. The coin mechs with the wiring that connects to the Xin Mo controller board. These connections map to pushbuttons that are set as Coin 1 and Coin 2. Not shown are the wires to the coin lights. Let’s face it, you simply must have the coin lights working. Beware some games that map the Coin relays to more than one credit (Williams games had Coin 2 set to a dollar bill reader and gave 4 credits in Joust). The bulbs used in the old cabinets are not easy to find, but a quick search found the 6V, 0.15A, bayonette bulbs at places I could order from online in Canada. I used RP Electronics.
  • 57. The 6V bulbs weren’t very bright so I wired them to the +5V and -5V (which provides the equivalent of 10V). The bulbs burned very bright but the power supply had a 1Amp breaker on the -5V side and it failed. Back to plain old 5V operation. The bulbs aren’t as bright but they should last forever.
  • 58. Shots of the final layout and wiring of the cabinet interior. I kept everything on the walls to keep the whole thing organized and clean and protect the motherboard from anything that might fall on it.
  • 59. Eventually, I ripped the power strip wiring apart and mounted it through the original on/off switch in the front floor of the cabinet. This allows me to turn it on and off without messing with an external power bar. I have MaLa set to shut down Windows when I hit a two-button combination and the motherboard boot-on-power setting takes care of the rest.
  • 60. Clean and simple. That’s how I like it.
  • 61. There are great places to have bezels printed, but for efficiency I decided just to paint the back of the Plexiglas black. The job isn’t perfect, and I’ll want a real bezel one day, but for now it totally fits the bill. Using masking tape and black spray paint did the job. Don’t read the hype online about how to cut Plexiglas, it’s way too anal. If you won’t be seeing the edge, just grab your skill saw and have at it. Don’t make the same mistake I did and cut the tape on the Plexiglas with a knife, the blade will score the plastic. Oh well, it’s not “the bezel” … it’s the “first bezel.”
  • 62. It’s starting to look like an arcade machine. A couple of cigarette burns in the Plexiglas are the only things that would make it look more authentic.
  • 63. There is still the issue of the giant gap under the control panel. The original control panels often wrapped around and covered this area.
  • 64. Some hardboard and a couple of wood mount hanger bolts will hold this in place. First, mount the bolts into the cabinet wood, then put some black ink on the ends and press the hardboard onto them. That’s where you need to drill your holes. Hanger bolt
  • 65. Looks like a good fit.
  • 66. Paint it black, and we’re good to go.
  • 67. I really want a marquee printed by GameOnGrafix.com but the guys were coming over for the inaugural Vintage Arcade Party so I needed a quick fix. Masking tape and some colorful spray paint did the trick. It is far from perfect, but there is color there where there wasn’t before. This now looks like a real arcade machine!
  • 68. The first guest to the party had the honor of helping me get the machine downstairs (thanks, Franz). It’s heavy, but the wheels on the back make it easy to move and I had a straight-shot from my side door to the basement. Welcome to your new home, 1981 Taito cabinet!
  • 69. What do I Need?
  • 70. Money — $419.60 Item Cost, Ea. # Cost, Tot. Date Supplier Taito Generic Cabinet, Green $150.00 1 $150 27-Jul-13 Craigslist Celeron 2.26GHz MB & CPU $10.00 1 $10 15-Aug-13 Kijiji 80GB IDE HD $- 1 $- - Existing ATX Power Supply $- 1 $- - Existing Joysticks $12.00 2 $24 5-Sep-13 Multicade Push buttons $1.80 8 $14 5-Sep-13 Multicade Player start buttons $1.80 2 $4 5-Sep-13 Multicade Plywood mount for LCD $25.00 1 $25 10-Sep-13 Home Depot LCD Monitor, 19" $- 1 $- - Existing Keyboard $- 1 $- - Existing Mouse $- 1 $- - Existing Plexiglass panel $45.00 1 $45 10-Sep-13 Home Depot Xin Mo arcade controller USB with wires $23.25 1 $23 5-Sep-13 Multicade Hardboard for control surface $5.00 2 $10 10-Sep-13 Home Depot Speaker $1.95 1 $2 5-Sep-13 Multicade Bolts for controller construction $10.00 1 $10 10-Sep-13 Home Depot Strapping to secure monitor $2.00 1 $2 10-Sep-13 Home Depot Cable routing clips (pack of 10) $2.00 2 $4 10-Sep-13 Home Depot Black spray paint $10.00 1 $10 10-Sep-13 Home Depot Countersink bit $7.00 1 $7 16-Sep-13 Canadian Tire VESA mount bolts $1.00 4 $4 30-Sep-13 Canadian Tire Industrial Velcro $6.00 1 $6 2-Oct-13 Canadian Tire Monitor mount stove bolts $2.00 4 $8 2-Oct-13 Canadian Tire Zip Tie mounts $1.00 3 $3 7-Oct-13 Canadian Tire Replacement bulbs for marquee $1.72 20 $34 13-Oct-13 RP Electronics Hangers for marquee $4.00 1 $4 11-Nov-13 Canadian Tire Paint for temporary marquee $5.00 4 $20 8-Nov-13 Canadian Tire
  • 71. Computer Item Description CPU Intel Pentium Celeron single core 2.26GHz RAM 1 GB Video ATI Radeon (PowerColor) c. 2001 Hard Disk Seagate 7,200 RPM 80GB IDE Arcade Controller Xin Mo buttons-to-USB interface Sound Creative Labs SoundBlaster Pro c. 1995 Speakers KOSS all-in-one PC speakers, dismantled Keyboard Generic PS/2 Mouse Generic PS/2 (mechanical ball) Operating System MS Windows XP SP3, fresh install
  • 72. Time — 157.5 hours Task Hours Date Research & load MAME 20 7-Jun-13 Find ROMS 20 7-Jun-13 Configure MALA 10 6-Sep-13 Pick up cabinet 3 29-Jul-13 Design control layout 5 6-Aug-13 15 6-Aug-13 2 30-Jul-13 Design control graphics Clean cabinet Map games to controls and screen orientation 10 1-Aug-13 Build control panel - 1st try 4 15-Sep-13 Pick up motherboard 3 16-Aug-13 Build control panel - 2nd try 4 16-Sep-13 Wire control panel 4 23-Sep-13 Home Depot 1 4 11-Sep-13 Canadian Tire 0.5 16-Sep-13 Paint control panel 2 17-Sep-13 Mount motherboard 1 24-Sep-13 Mount PC components 4 30-Sep-13 Mount monitor 4 30-Sep-13 Control panel locking mechanism 1 1-Oct-13 Wire coin mech 2 2-Oct-13 Install audio amp 2 2-Oct-13 Configure MALA 1 4-Oct-13 Configure MALA 4 5-Oct-13 Zip tie cables & wire coin mech lights 3 8-Oct-13 Cut plexiglass bezel 2 9-Oct-13 Paint bezel 2 14-Oct-13 Review Games 8 1-Sep-13 Configure MALA 8 8-Nov-13 Configure MALA 2 11-Nov-13 Bezel Mounts 1 11-Nov-13 Mount light power supply 2 13-Nov-13 Configure MALA 4 25-Nov-13
  • 73. Summary  So far:      $419.60 157.5 hours 6 months 20 litres of beer Coming next:    Printed Marquee Printed Control Panel Second Control Panel with trackball and spinners / steering wheels