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INSTALLATION PROCESS MANUAL
CONNECT
© 2016 Wellington Drive Technologies Limited
Saving Generation for the Next Generation
21 Arrenway Drive, Rosedale, Auckland 0632, New Zealand
PO Box 302-533, North Harbour, Auckland 0751, New Zealand
Phone:    + 64 9 477 4500,  Fax:   + 64 9 479 5540,
Email: info@wdtl.com Website: www.wdtl.com
4	WARNINGS!
7	INTRODUCTION
9	 PROCESS OVERVIEW
13	 CONFIGURATION OVERVIEW
17	CONFIGURATION
21	 	 Configuration Troubleshooting
23	 INSTALLATION AND WIRING
29	TESTING
33	 	 Troubleshooting
35	 IN-FIELD SET-UP
41	 	 In-field Set-up Troubleshooting
43	 APPENDIX 1
Quick Read
TABLE OF CONTENTS
TABLEOF
CONTENTS
INTRODUCTION
&WARNINGS
PROCESS
OVERVIEW
CONFIGURATION
OVERVIEWCONFIGURATION
WIRINGAND
INSTALLATIONTESTINGIN-FIELDSET-UPFAULTSAPPENDICES
PD0009 V1.0 – 22 Jan 2016 3
Quick Read
WARNINGS!
TABLEOF
CONTENTS
INTRODUCTION
&WARNINGS
PROCESS
OVERVIEW
CONFIGURATION
OVERVIEWCONFIGURATION
WIRINGAND
INSTALLATIONTESTINGIN-FIELDSET-UPFAULTSAPPENDICES
Important Do’s and Dont’s:
	Do not use water jets on the
rear of the unit. Warning!
Risk of electrocution. If
correctly installed, powerful
water jets may be applied
only to the front of the unit.
	Do not drop the SCS
Connect.
	There are no serviceable
parts inside the SCS
Connect. Do not open the
housing. Warning! Risk of
electrocution.
PD0009 V1.0 – 22 Jan 20164 4
Please read the following warnings to maintain the safe function
and continued performance of your Wellington Drive Technologies
Limited SCS™ Connect controller:
	Installation;
Installation of the SCS Connect controller other than in
accordance with the “Description & Install” section of this
manual will invalidate the warranty. The SCS™ Connect must
only be installed and configured by trained and authorized staff.
	Washdown;
The front of the unit may be exposed to water jets.  Warning!
The rear of the unit must not be exposed to high pressure
water jets or temporary submersion, as this will invalidate
the warranty, and may damage electronic circuits leading to
premature failure or unsafe operation.  Mounting of the unit
must be in accordance with orientation as specified in the
“Description & Install” section.  Warning!  Risk of electrocution.
	Chemicals;
The SCS Connect controller’s housing is made of polycarbonate,
and should not be exposed to chemicals which attack this
material, as this will invalidate the warranty and may damage
the housing, leading to unsafe operation. Warning! Risk of
electrocution
	Temperature;
The SCS Connect controller must only be subjected to
temperatures as specified in the “Technical Specifications”
section of this manual.  Exceeding these ranges, either in
operation, installation, transportation, or storage, will invalidate
the warranty, and may damage electronic circuits and housing
components, leading to premature failure.
	Vibration and impact;
The unit MUST be installed in such a way as to be protected
from impact in operation.  Do not hit or drop the unit.  
Exposure to impacts, either in operation, installation,
transportation, or storage, may damage electronic circuits
and housing components, leading to premature failure, and
may cause the SCS Connect controller to become unsafe. Any
impact which causes visual damage to the controller casing will
invalidate the warantee.
	No serviceable parts;
There are no serviceable parts inside the SCS Connect
controller.  Do not open the housing, except for the rear cover,
as described in the “Description and Installation” section of
this manual.  Opening of the electronics housing, alterating
or modifying the SCS Connect controller will invalidate the
warranty and can cause risk of electrocution.
Quick Read
Warnings - cont
TABLEOF
CONTENTS
INTRODUCTION
&WARNINGS
PROCESS
OVERVIEW
CONFIGURATION
OVERVIEWCONFIGURATION
WIRINGAND
INSTALLATIONTESTINGIN-FIELDSET-UPFAULTSAPPENDICES
	Do not run power and
signal cables together in the
same conduit. Warning!
Risk of electrocution.
	Do not connect the SCS
Connect controller to the
incorrect voltage supply.
	Ensure phase and relay
terminals are correctly
crimped. Risk of fire.
PD0009 V1.0 – 22 Jan 2016 5
	The following parts are considered to be subject to normal
wear and tear, and as such are not covered by warranty
	 • Scratches and other visual damage to front panel
	Voltages;
The SCS Connect controller must only be connected to
power supplies which comply with the acceptable voltage
ranges specified in the “Technical Specification” section of
this manual.  Connection to supply voltages outside of these
ranges can damage electrical circuits, leading to premature
failure, and may cause the SCS Connect controller to
become unsafe. All SCS Connect controller’s ship from the
factory with voltage limits enabled.  Disabling this protection
invalidates any warranty due to incorrect voltages.  
Maximum voltages are logged by the SCS Connect controller.
	Voltage fluctuations and surges;
SCS Connect controller has surge protection as specified
in the “Technical Specification” section of this manual.
Exposure to surge voltages outside these limits, or
excessively repeated surges within these limits,may cause
damage to electrical circuits, leading to premature failure.  
Failure due to excessive surge voltages is not covered by
warranty.
	Currents;
SCS Connect controller outputs should not be connected to
short circuits or to loads which exceed the currents specified
in the “Technical Specification” section of this manual.
Doing so may cause the controller to fail prematurely or
immediately, and possibly to damage the connected load.
Connection to incorrect loads voids the warranty.
Phase and relay terminals may carry currents high enough
to overheat cable terminations, if these are not correctly
specified and crimped. This may cause risk of electrocution
or fire. Care must be taken to ensure that cables and
terminations are safely terminated.
	Segregation of power and signal cabling;
Correct segregation of power and signal cabling must be
followed.  Do not run power and signal cables together in
the same conduit.  Induction from power cables may corrupt
data signals, leading to incorrect operation.
	Consequential failures;
SCS Connect controller includes features to protect both
itself and connected components in the event of a failure.
However failure of connected components may cause
damage to the SCS Connect controller, and failure of the
SCS Connect controller may cause damage to connected
components. Critical or vulnerable components should
be protected independently against failure. SCS Connect
controller is not warranted against damage caused by or to
other components.
Quick Read
Warnings - cont
TABLEOF
CONTENTS
INTRODUCTION
&WARNINGS
PROCESS
OVERVIEW
CONFIGURATION
OVERVIEWCONFIGURATION
WIRINGAND
INSTALLATIONTESTINGIN-FIELDSET-UPFAULTSAPPENDICES
	The SCS Connect controller
must only be used for the
purposes described in this
manual.
	The SCS Connect controller
must not be disposed off
in municipal collections;
it must be disposed off
through an approved
e-waste collection point.
	The design and specification
of the SCS Connect
controller is subject to
change without warning.
PD0009 V1.0 – 22 Jan 20166
	Fit for purpose;
The SCS Connect controller must only be used for the
purpose and functions described in this manual.  While
Wellington Drive Technologies Limited may provide
technical support on suitable applications and configuration
of the SCS Connect controller (where such a relationship
may exist), no liability, responsibility or risk is accepted in
determining if the SCS Connect controller is fit for purpose
for any particular application.  As each different application
requires a different configuration of controlling parameters,
no liability, responsibility or risk is accepted by Wellington
Drive Technologies Limited for the correct operational
function of any particular installation or configuration.
	Continuous development;
Wellington Drive Technologies Limited undertakes to
continuously develop and improve products and services.  
The design and specification for the SCS Connect controller
is subject to change without warning.  The contents of this
manual are subject to change without warning.  While
every endeavour is made to ensure that all specifications
and documents are current and complete, Wellington Drive
Technologies Limited accepts no liability, responsibility or
risk due to omissions or changes caused by continuous
improvement and design changes.  Users of this manual
should verify that they have the current released version
(published on the Wellington Drive Technologies website
www.wdtl.com) before proceeding.
	Correct disposal;
The SCS Connect controller is subject to EU Directive
2002/96/EC (WEEE) for e-waste.  It may also be subject to
other national legislation for the safe disposal of e-waste.  
The SCS Connect controller must not be disposed off in
municipal collections; it must be disposed off through an
approved WEEE collection point.  Alternatively, the SCS
Connect controller may be returned to an authorized
Wellington Drive Technologies Limited distributor at the end
of its working life.  Penalties may be applicable for incorrect
disposal, as specified by national legislation.  The circuit
board may contain hazardous substances which could affect
health and the environment if disposed off incorrectly.  The
SCS Connect controller complies with EU Directive 2002/95/
EC (RoHS).
Quick Read
INTRODUCTION
TABLEOF
CONTENTS
INTRODUCTION
&WARNINGS
PROCESS
OVERVIEW
CONFIGURATION
OVERVIEWCONFIGURATION
WIRINGAND
INSTALLATIONTESTINGIN-FIELDSET-UPFAULTSAPPENDICES
†† Mobile app with intuitive 	
	 touch screen interface
†† Wireless data logging and 	
	 diagnostic control
†† Compact size
†† Sealed
PD0009 V1.0 – 22 Jan 2016 7
The SCS Connect controller by Wellington is an electronic
refrigeration control unit designed to provide flexibility for
manufacturers of refrigeration units.
A unique feature is the mobile app that gives authorized Service
Technicians full wireless access to data logging and diagnostic
control.
The SCS Connect controller’s housing meets industry benchmarks
for compact size and exceeds benchmarks for sealing at the front
face.
This Installation Process Manual covers all the step required
to correctly configure and test an SCS Connect controller, from
arriving at the manufacturer, to being fully installed and set-up
ready for tracking and automated fault detection.
The Process Overview section discusses the overall process,
background information, and  includes an overall process flow
diagram.  Each “Process” then has a section dedicated to it, with a
flow diagram at the start of the section where required to explain
the sub-steps involved.
A troubleshooting guide is placed at the end of each section to
help identify and correct any issues that may occur during that
process.
PD0009 V1.0 – 22 Jan 20168
Quick Read
PROCESS OVERVIEW
TABLEOF
CONTENTS
INTRODUCTION
&WARNINGS
PROCESS
OVERVIEW
CONFIGURATION
OVERVIEWCONFIGURATION
WIRINGAND
INSTALLATIONTESTINGIN-FIELDSET-UPFAULTSAPPENDICES
†† Six attributes can be set
†† Parameters
†† IDs
†† Model
†† Serial No.
†† Asset No.
†† Installation Address
PD0009 V1.0 – 22 Jan 2016 9
Between arriving at the Manufacturer’s factory, and a cabinet
being fully installed and commissioned in the field, there are
four process areas where the SCS Connect controller undergoes
handling.
†† Goods received at Factory
†† Configuration (See page 17)
†† Installation into the cabinet at the factory (See page 23)
†† Cabinet installation in the field (See page 35)
Each process area requires interaction with the SCS Connect
controller, and a process needs to be followed to ensure
product quality is maintained.
During two of the process steps, data is required to be entered
into the controller.
†† Configuration
This is performed in the manufacturer’s factory BEFORE the
controller has been placed into the cabinet.
This can be as part of an in-line or batch process.
Information is entered through the use of a docking cradle
connected to a computer (See page 17)
†† Cabinet installation in the field.
Information is entered through the use of a mobile phone
application (See page 35)
The order in which data is entered into the controller, and
at which process step may differ from manufacturer to
manufacturer and owner to owner depending on existing
manufacturing processes.
Configuration
Installation and Wiring
Cabinet Test
Transportation to
Customer Warehouse
COMPLETE
Goods Inwards Checking
Transportation to
Retail Outlet
Installation in Field
Delivery to Manufacturer
Data Entry
See Page X
See Page X
Data Entry
See Page X
See Page X
Overall Process
Process Flow
TABLEOF
CONTENTS
INTRODUCTION
&WARNINGS
PROCESS
OVERVIEW
CONFIGURATION
OVERVIEWCONFIGURATION
WIRINGAND
INSTALLATIONTESTINGIN-FIELDSET-UPFAULTSAPPENDICES
PD0009 V1.0 – 22 Jan 201610
Process Overview
Process Overview - cont
TABLEOF
CONTENTS
INTRODUCTION
&WARNINGS
PROCESS
OVERVIEW
CONFIGURATION
OVERVIEWCONFIGURATION
WIRINGAND
INSTALLATIONTESTINGIN-FIELDSET-UPFAULTSAPPENDICES
PD0009 V1.0 – 22 Jan 2016 11
The SCS Connect controller requires six attributes to be entered
during the entire installation process:
†† Parameters (See Technical User Manual)
Required to set up the controllers refrigeration algorithm
and standby responses.
†† Manufacturer (Mfg), Owner, Brand IDs (See page 13)
Required to determine who has authorisation to access the
controller and what database the collected data will be sent
to.
†† Model
Used by the automated fault detection
†† Serial No.
Used for recording purposes
†† Asset No.
Used for cooler identification in asset tracking
†† Installation Address (See page 35)
Used by the asset tracking
Attributes which MUST be entered into the SCS Connect
controller before the controller is installed into a cabinet are;
†† Parameters
†† Mfg ID
Attributes which can be entered into the SCS Connect
controller either at the manufacturers facility or during cabinet
commissioning in the field are;
†† Owner and Brand ID
†† Model
†† Serial No.
†† Asset No.
Attributes which can ONLY be entered into the SCS Connect
controller in the field are;
†† Installation Address
PD0009 V1.0 – 22 Jan 201612
IDs Explained
Sub-Heading
CONFIGURATION OVERVIEW
Configuration
TABLEOF
CONTENTS
INTRODUCTION
&WARNINGS
PROCESS
OVERVIEW
CONFIGURATION
OVERVIEWCONFIGURATION
WIRINGAND
INSTALLATIONTESTINGIN-FIELDSET-UPFAULTSAPPENDICES
PD0009 V1.0 – 22 Jan 2016 13
During the configuration process, a configuration file is downloaded to the SCS Connect
controller.  This Configuration file will ALWAYS contain;
†† Parameters
†† Mfg ID
In addition, the configuration file may also contain;
†† Owner/Brand ID
†† Model
The configuration file is downloaded through the Docking Cradle.  At the time of download, all
the remaining attributes except the installation address may be selected and downloaded
†† Owner/Brand ID (Selectable if not already in the configuration file)
†† Model (Selectable if not already in the configuration file)
†† Serial No. (Scanned at time of download)
†† Asset number (Scanned at time of download)
All SCS Connect controllers contain three IDs.  The IDs determine which companies have access
rights to those controllers.  The three IDs are;
†† Manufacturer (Mfg)
†† Owner
†† Brand
All SCS Connect controllers shipped from WDTL’s factory have these three IDs “Not Set”.  During
configuration, a single company is allocated to each of these IDs.  
All companies are allocated;
†† A unique alpha-numerical ID value
†† A brand (Which for a Mfg is usually the Mfg’s brand)
†† Status of either a Mfg company or an Owner company
Parameter File
IDs Explained - cont
TABLEOF
CONTENTS
INTRODUCTION
&WARNINGS
PROCESS
OVERVIEW
CONFIGURATION
OVERVIEWCONFIGURATION
WIRINGAND
INSTALLATIONTESTINGIN-FIELDSET-UPFAULTSAPPENDICES
PD0009 V1.0 – 22 Jan 201614
Manufacturer (Mfg)
The company that manufacturers the cabinet, and installs the SCS.
Once the Mfg ID is set to a Mfg company, no other company specified as a Mfg company will be
able to see or connect to that controller.  Access is only granted when using an app activated to
the specified Mfg.  
Note: Setting the Mfg ID does not affect access by companies specified as Owner companies, only
Mfg companies.
Owner
The company that purchases and owns the cabinet.
Once the Owner ID is set to an Owner company, no other company specified as an Owner
company will be able to see and connect to that controller.  Access is only granted from
applications activated to the specified Owner company.  
All collected field data is sent to a database for the specified Owner company.  Field data is not
sent to the company set as the Mfg.
Note: Setting the Owner ID does not affect controller access by companies specified as Mfg
companies, only Owner companies.
Brand
This ID affects the branding colours of all apps connected to that controller.  The Brand ID is tied to
the Owner ID, setting the Owner ID will automatically set the appropriate Brand ID.
Parameter File
IDs Explained - cont
TABLEOF
CONTENTS
INTRODUCTION
&WARNINGS
PROCESS
OVERVIEW
CONFIGURATION
OVERVIEWCONFIGURATION
WIRINGAND
INSTALLATIONTESTINGIN-FIELDSET-UPFAULTSAPPENDICES
PD0009 V1.0 – 22 Jan 2016 15
SCS ID Settings Company Access Rights
Mfg Owner Mfg-1 Mfg-2 Owner-1 Owner-2
not set not set Y Y Y Y
Mfg-1 not set Y Y Y
Mfg-1 Owner-1 Y Y
not set Owner-1 Y Y Y
Mfg-1    Mfg-1 * Y
Owner-1 Owner-1 Y
* The Brand used is the Mfg-1 Brand
IDs are also important when generating parameter files (page XX).  Each parameter file
contains Mfg and Owner IDs.  All parameter files generated by a Mfg will automatically be set
to that Mfg.  The Owner ID however is able to be set to a specific company OR to be set to ALL
companies.
†† A manufacturer would choose to set the owner ID to a specific Owner company, if that
parameter file was for a cabinet model unique to a single Owner company.
†† A manufacturer would chose to set the Owner ID to “all” if that parameter file was for
a cabinet model for multiple different Owner companies. (The “Owner” could then be
selected at the time of parameter download.  See page 43)
Note: When a new parameter file is created, only the Mfg can see that file.  The Mfg can
however grant access to the file to any selection of Owner companies.
Table showing which companies have access rights to a controller, based on Mfg ID, and
Owner ID settings.
PD0009 V1.0 – 22 Jan 201616
In-Line Configuration Processes
Create Parameter File
Cabinet Test
Install Parameter
Creation SW
Install Cradle and
Cradle SW
Set Cradle Settings for
the Production Build
Set MODEL
Set OWNER/BRAND ID
Installation and Wiring
Warehousing
Configuration
Once Only Actions
Once Per Parameter Set
IDs and Model can be either
set in the configuration file, or
set in the Cradle settings
Set-up Production Line
Set ASSET NUMBER *
Set SERIAL NUMBER *
Sub-Heading
CONFIGURATION
TABLEOF
CONTENTS
INTRODUCTION
&WARNINGS
PROCESS
OVERVIEW
CONFIGURATION
OVERVIEWCONFIGURATION
WIRINGAND
INSTALLATIONTESTINGIN-FIELDSET-UPFAULTSAPPENDICES
PD0009 V1.0 – 22 Jan 2016 17
Production configuration is performed through the use of a
“docking cradle” connected to a computer via a single USB
cable.
The docking cradle allows the configuration of the following
items:
†† Parameters
†† Mfg/Bottler/Brand IDs
†† Model
†† Manufacturer Serial Number (only for in-line processing)
†† Asset Number (only for in-line processing)
Configuration takes under 2secs
Firmware can also be updated using the docking station, which
extends the total configuration time to 30secs.
* Serial and Asset numbers can only be entered when configuring
in-line.  When using the Batch process, Serial and Asset numbers
will have to be entered during the In-field Set-up process
Docking cradle is
powered  from just
the USB, so it is
inherrently safe
Controller pushes
into the cradle
quickly with no need
for clips
Configuration
Docking Cradle
Installation and Activation
Step 1
Step 2
When you first run the Cradle Programmer, you will
be requested to enter an activation code.  Contact
your User Manager to receive your activation code
(you must be connected to the internet at the time of
activation).
The Cradle Programmer is the interface application that runs from a PC application.  Download
and install the application
“SCS Cradle Programmer” from the Wellington website
www.wdtl.com/scs-support/
Step 3
Plug the Docking Cradle USB cable and Barcode
Scanner USB cable into the USB ports on your
computer.
TABLEOF
CONTENTS
INTRODUCTION
&WARNINGS
PROCESS
OVERVIEW
CONFIGURATION
OVERVIEWCONFIGURATION
WIRINGAND
INSTALLATIONTESTINGIN-FIELDSET-UPFAULTSAPPENDICES
PD0009 V1.0 – 22 Jan 201618
USB cable is
connected to the
to computer
Configuration starts as soon
as the controller is placed in
the docking cradle.
Removing the SCS resets the
programming sequence, ready
for the next controller
Step 1 Step 2
Step 3
Step 1c
Select from the
downloaded
parameter files
the one to use
Model
Select the cabinet model the
SCS will be installed into.
Note: the Model can be set
from a pulldown box during
field installation if preferred
Serial Number and Asset Number
If selected, the docking station will then be
set to IN-LINE mode. This requires the cabinet
serial number and/or asset number to be
scanned before configuration will begin.  These
numbers are then written into the controller
for Mfg and Owner reference
Set IDs
Select the Mfg, Owner and Brand to
determine which companies can access the
controller (Not selectable if defined in the
“Parameter File”)
Ports
BATCH MODE
When serial number and Asset number are
not sleected, upto 4 ports can be selected,
allowing one computer to configure 4
controllers independently
IN-LINE MODE
Only one port is selectable at any time,
to ensure the scanned serial and/or asset
number is written to the correct controller
Note: IDs and Model
If a Parameter File has been selected, any of
the IDs or Model which are defined in the file
while be used, and the option will not be given
to overide this value. If however a value is NOT
present in the Parameter File, or the parameter
file is not selected, then permitted values will
be selectable from the pulldown list
Step 4
Step 3
Step 1a
Download required
parameter files
Step 1b
Go to SETTINGS
page
Configuration
Sub-HeadingSet-up Configuration
TABLEOF
CONTENTS
INTRODUCTION
&WARNINGS
PROCESS
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OVERVIEWCONFIGURATION
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PD0009 V1.0 – 22 Jan 2016 19
Step 1
Step 3
Step 5
Step 2
Step 4
Step 6
Program Screen The Cradle Programmer  will waiting here for
an SCS to be placed into the docking station
(If at any point an SCS is NOT detected in the docking
cradle, the Cradle Programmer will return to this step)
Scan* the SERIAL NUMBER Scan* the ASSET NUMBER
Configuration in progress Configuration complete
Remove the SCS.  The Cradle Programmer
will instantly go back to step 2
Navigation to
the other tabs is
disabled while RUN
is set
Will only move to Step 3 once
an SCS has been detected in
the docking cradle
Set from STOP to RUN
Configuration automatically
starts when the asset number
has been scanned
* Barcode scanner MUST be set to keyboard entry with a carriage return
Configuration
Configuring In-Line
TABLEOF
CONTENTS
INTRODUCTION
&WARNINGS
PROCESS
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PD0009 V1.0 – 22 Jan 201620
Item Issue Actions
2-1
Programmer does not
detect controller
- Check set to RUN, not STOP
- Check correct port has been selected for
programming
- Remove controller try inserting again
2-2
Desired Owner Company
not selectable
- Owner company has not been set as “associated”
with your company.  Contact Wellington to get
Owner company “associated”.
2-3 Parameter file not visible
- Check internet connection
- Check file has been created and uploaded to the
cloud
- Check file is a “released” version, not a “draft”
2-4
2-5
Units arriving at the factory should be visually inspected for damage during transportation, or
errors during packaging.  If any issues are seen, please contact Wellington immediately.
Configuration
Configuration Troubleshooting
TABLEOF
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INTRODUCTION
&WARNINGS
PROCESS
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PD0009 V1.0 – 22 Jan 2016 21
PD0009 V1.0 – 22 Jan 201622
AD5
Compressor
Switched
12Arms
90-240Vac o/p
Relay
Switched
5Arms
90-240Vac o/p
Switch 1
Switched
0.4Arms
90-240Vac o/p
Switch 2
Switched
0.4Arms
90-240Vac o/p
Phase 90-240Vac i/p
Neutral 90-240Vac i/p
Sensor i/p
Switched o/p
Digital 0-5V i/p
Analog NTC i/p
5V 100mA o/p
Sensor i/p
Digital 0-5V i/p
Analog NTC i/p
0-24V switched
1A DC o/p
PWM o/p
0-24V Switched
1A DC o/p per
channel
R
P
C
S1
S2
N
AD4
AD5
LE1
AD1
LE2
LE3 LE2 LE1
C R S1 P NS2
AD3DSO AD5 AD4 AD2 AD1
LE3
Full List on 92
INSTALLATION AND WIRING
Rear Connector Panel
TABLEOF
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INTRODUCTION
&WARNINGS
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PD0009 V1.0 – 22 Jan 2016 23
Installation
71mm
29mm
Installation Diagrams
INSTALLATION PROCEDURE
STEP 1
Clip on the Front Fascia Panel.  
Cut a rectangular aperture in the
Mounting Panel which measures
71mm wide by 29mm high.  Insert
the SCS™ Connect into the hole.
IMPORTANT:  The maximum
permitted mounting panel
thickness is 9mm. Ensure there
are no obstructions 7mm to the
left and right of the hole, and
4mm above and below. This will
ensure there is clearance with the
Front Fascia. Ensure the hole is
free of burrs and sharp edges.
STEP 2
Insert the Side Clips into the slots
on the side of the body, and slide
these forwards until the SCS™
Connect is held securely against
the mounting panel.  To disengage
the Side Clips, press the back half
of the button pad inwards, and
then slide the clips backwards.
STEP 3
Attach all cables from sensors
and hardware to the controller
connectors.  Please refer to page
11 for a list of the terminals
and ports and page 11 for
the Hardware Set Up (HSu)
parameters.
STEP 4
Slide the rear cover forwards and
attach using the two outside clips.
IMPORTANT:  Turn off and
isolate the power supply before
removing this cover.  Danger! Risk
of electrocution!
To remove the cover, gently
disengage the two clips and slide
the cover backwards.
IMPORTANT:  Never use an un-
insulated screwdriver to remove
this cover.  Danger! Risk of
electrocution!
TABLEOF
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&WARNINGS
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PD0009 V1.0 – 22 Jan 201624
Installation
36.2
31.6
35.9
4.7 76.5 16.5
93
70.7
76
81.2
29.0
Overall Dimensions
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PD0009 V1.0 – 22 Jan 2016 25
Wiring Diagrams
Standard Installation
*Variable Speed Motors
Push Button
Door Switch
(Digital)
Temperature
Probe
(Analog)
MAINS CONNECTIONS
Warning!
Risk of Electrocution
Optional customer
defined item;
AC Lights, Defrost
Heater, etc.
Max Load 5A
90-240VAC
N
5ALoadMax
(P) L
NPC R S1S2
+++++ ----12 0V
0V0V0V0V
0 - 24V DC
LEDLightingModules
PWM
SELV CONNECTIONS
General Digital/
Analog Inputs
90-240VAC
5ALoadMax
Optional customer
defined item;
AC Lights, Defrost
Heater, etc.
Max Load 5A
NPC R S1S2
N(P) L
Black
Black
Brown P
Brown
P
Blue N
Blue N
+ -
0V
+ -
0V
MAINS CONNECTIONS
Warning!
Risk of Electrocution
*Alternative connection
method for Wellington
Variable Speed Motors.
3
TABLEOF
CONTENTS
INTRODUCTION
&WARNINGS
PROCESS
OVERVIEW
CONFIGURATION
OVERVIEWCONFIGURATION
WIRINGAND
INSTALLATIONTESTINGIN-FIELDSET-UPFAULTSAPPENDICES
PD0009 V1.0 – 22 Jan 201626
PD0009 V1.0 – 22 Jan 2016 27
PD0009 V1.0 – 22 Jan 201628
Quick Read
TESTING
Start-Up Sequence
TABLEOF
CONTENTS
INTRODUCTION
&WARNINGS
PROCESS
OVERVIEW
CONFIGURATION
OVERVIEWCONFIGURATION
WIRINGAND
INSTALLATIONTESTINGIN-FIELDSET-UPFAULTSAPPENDICES
†† Step 1: Displays “SCS”.
†† Step 2: Displays the 		
	 Firmware Version.
†† Step 3: Displays the 		
	 Parameter CRC.
	 (not yet implemented).
†† Step 4: Cycles through a 	
	 self-test routine.
†† Step 5: Displays the current 	
	 temperature (running in 	
	 Normal Mode).
PD0009 V1.0 – 22 Jan 2016 29
Power cycling the SCS Connect controller initiates the start up
sequence, which goes through the following steps:
Step 1.
Displays “SCS”.
Step2.
The current Firmware Version is briefly displayed.  This is a 6
digit number.  The first 3 digits are displayed for 2 seconds,
then the remaining 3 digits for 2 seconds.
Step 3.
Parameter 6-digit CRC (not yet implemented)
Step 4.
The controller cycles through the outputs displaying “CoP”,
“FAn”, “LIt” as it self-tests the outputs.
Step 5.
The controller displays the current temperature and enters
Normal Mode.
Upon correct completion of the start-up process, the controller
will be displaying the current temperature with no alarm
symbol illuminated.  The controller is then operating normally.  
If this is not the case, then the controller has detected a
problem
†† FAULT - Temperature displayed, but Red Alarm symbol
illuminated.
Faults indicate the controller is able to maintain system
temperature, however, there is a something not operating
correctly.
Please see page X for a list of possible faults and actions
†† ALARM - Display cycles between AL and a number, and Red
Alarm symbol illuminated
Alarms indicate teh system is unable to cool due to a
serious problem
Please see page X for a list of alarm codes and actions
Testing
Faults and Alarms
TABLEOF
CONTENTS
INTRODUCTION
&WARNINGS
PROCESS
OVERVIEW
CONFIGURATION
OVERVIEWCONFIGURATION
WIRINGAND
INSTALLATIONTESTINGIN-FIELDSET-UPFAULTSAPPENDICES
PD0009 V1.0 – 22 Jan 201630
The SCS Connect contains the following fault protection
mechanisms:
FAULTS (Displays Alarm Symbol)
	Door Fail
	Excessive Door Open Counts
	Over Voltage
	Under Voltage
	Condenser Overtemp
	Maximum Compressor Starts in 1hr *
ALARMS (Displays Alarm Symbol and Alarm Code)
	Door Left Open Alarm (AL1)
	Excessive Condenser Overtemp (AL15) *
	NTC Failure (AL17)
	Refrigeration Fail (AL19)
	Return Air Under Temp (AL20)
	Triac Overcurrent (AL22 , AL23)
FAULTS are logged, but do not affect product temperature, and
require no action by the Shop Owner.
ALARMS are logged, but they can result in warm product.  
Some faults can be cleared by the store owner, but others can
only be cleared by a service technician.
* Not yet implemented
Testing
Alarm Codes
TABLEOF
CONTENTS
INTRODUCTION
&WARNINGS
PROCESS
OVERVIEW
CONFIGURATION
OVERVIEWCONFIGURATION
WIRINGAND
INSTALLATIONTESTINGIN-FIELDSET-UPFAULTSAPPENDICES
PD0009 V1.0 – 22 Jan 2016 31
Fault
Code
Fault Possible Causes and Actions
1
Door Open
The door has been left open
Closing the door will clear this fault.  The door may not be
close properly due to sagging, and may require adjustment.
15
Excessive Condenser Overtemp
The condenser has seen multiple
overtemperature conditions in a short space
of time.
  Check that nothing is blocking the condenser e.g. boxes, and
then reset by power cycling.  If this fault continues to happen,
check that the condenser fan is functioning correctly.
17
NTC Failure
Either the main temperature sensor probe or
the condenser temperature probe (if fitted)
has failed.
  The temperature probe needs replacing.  The system will not
run while this fault is present.
19
Refrigeration Failure
The compressor has run continuously for the
configured time without reaching the setpint
temperature
Multiple possibilities, preventing the system from acheiving
temperature.  
The system will not reset by power cycling, only by writing to
the “Clear Terminal Alarm” parameter (see page 31)
20
Return Air Under Temp
The temperature has dropped below the
normal mode setpoint by a specified amount
The product temperature  keeps getting colder, even when
the compressor is turned off.  Check the compressor is
correctly wired, and that the “Compressor State” parameter
is set correctly. Can also be due to an external secondary
compressor relay failure. (See page 31)
21
Triac S1 Overcurrent
The loading on S1 draws too much current
A high current components, such as the compressor, has
incorrectly been connected to the S1 output.  Check the
wiring.
22
Triac S2 Overcurrent
The loading on S1 draws too much current
A high current components, such as the compressor, has
incorrectly been connected to the S1 output.  Check the
wiring.
Reporting an alarm early will minimise the down time of
the cooler.  An alarm code should always be supplied when
reporting an alarm.
Event Message Actions
Condenser High Temp
The condensor sensor is seeing a high condensor
temperature
High Voltage
The supply voltage is too high to turn on.
- Check supply levels
- Check the High Voltage Limit settings
Under Voltage
The supply voltage is too Low to turn on.
- Check supply levels
- Check the Low Voltage Limit settings
Door Switch Failed
The door sensor has been seen as open for a
long time, and is assumed to have failed.
- Check the door switch wiring
- Check the door switch operates correctly
- Chcek the Door Switch State parameter is set
correctly
Excessive Door Openings
The door sensor has seen a very large number of
door openings in a very short period of time
- Check the door switch wiring
- Check the door is closing properly
Faults can only be identified by connecting to the controller through bluetooth via the “Field”
App.  All faults are logged in the events list, and visible by selecting the yellow triangular fault
symbol in the top menu bar (next to the Main Menu button)
Testing
Fault Events
TABLEOF
CONTENTS
INTRODUCTION
&WARNINGS
PROCESS
OVERVIEW
CONFIGURATION
OVERVIEWCONFIGURATION
WIRINGAND
INSTALLATIONTESTINGIN-FIELDSET-UPFAULTSAPPENDICES
PD0009 V1.0 – 22 Jan 201632
Item Issue Actions
3-1 Display shows AL and a number See page 31 for alarm codes
3-2
Red alarm symbol is displayed while
temperature is still showing
See page 32 for fault diagnosis
3-3 Compressor does not turn on - Check the compressor wiring
3-4
Temperature displays a very high
temperature
- Check the condenser temperature
sensor has not been plugged in to the
“return air sensor” port
Units arriving at the factory should be visually inspected for damage during transportation, or
errors during packaging.  If any issues are seen, please contact Wellington immediately.
Testing
Troubleshooting
TABLEOF
CONTENTS
INTRODUCTION
&WARNINGS
PROCESS
OVERVIEW
CONFIGURATION
OVERVIEWCONFIGURATION
WIRINGAND
INSTALLATIONTESTINGIN-FIELDSET-UPFAULTSAPPENDICES
PD0009 V1.0 – 22 Jan 2016 33
PD0009 V1.0 – 22 Jan 201634
In-Field Set-up Process
Install Cabinet
Set Installation Address
Set SERIAL NUMBER *
Set Store Photo
Set ASSET NUMBER *
Take Cooler Photo
Take Store Photo
Set Cooler Photo
ARRIVE AT STORE
COMPLETE
Connect to Controller
Install Cabinet
It is VITAL that the asset number
is set. If this is not set, no
reporting or asset tracking of the
cooler can be made
Sub-Heading
IN-FIELD SET-UP
TABLEOF
CONTENTS
INTRODUCTION
&WARNINGS
PROCESS
OVERVIEW
CONFIGURATION
OVERVIEWCONFIGURATION
WIRINGAND
INSTALLATIONTESTINGIN-FIELDSET-UPFAULTSAPPENDICES
†† Wellington SCS		
Connect App:
†† Bluetooth®
LE compliant.
†† Wireless diagnostics and 	
	control.
†† Sets up a new controller
PD0009 V1.0 – 22 Jan 2016 35
The Wellington SCS Connect App provides a wireless
connection to the SCS Connect controller from mobile devices
fitted with Bluetooth® LE.  This gives users and technicians an
unprecedented level of visibility, control and diagnostic tools
to optimise the controller’s performance and to troubleshoot
any problems.  The App is also key in setting up the controller
so that it will operate correctly as part of the Asset Tracking
and Fault Diagnosis reporting system.
* Asset Number and Serial
Number may or may not be
set before In-field Set-up
(depending on the manufacturers
configuration process)
The ASSET number can
be entered by hand, or
scanned
Cooler model is
selected from a
pulldown list
A tick indicates the
field has been set
A cross indicates
the field has not
yet been set
The EDIT button
navigates to an atribute  
update screen
The MANUFACTURER
SERIAL number can be
entered by hand, or
scanned
The INSTALL ADDRESS
navigates to a google
map and address entry
screen
A cooler photo can be
entered, to assist in
remote debugging of
faults
A store photo can
be entered, to assist
technicians in locating
a store
In-field Set-up
Sub-Heading
SCS Install screen
TABLEOF
CONTENTS
INTRODUCTION
&WARNINGS
PROCESS
OVERVIEW
CONFIGURATION
OVERVIEWCONFIGURATION
WIRINGAND
INSTALLATIONTESTINGIN-FIELDSET-UPFAULTSAPPENDICES
†† Wellington SCS		
Connect App:
†† Bluetooth®
LE compliant.
†† Wireless diagnostics and 	
	control.
†† Designed for mobile devices 	
	 using a touch screen 		
	interface.
†† Customized app branding 	
	 available on special request.
†† Secure, only authorized 	
	 connections permitted.
PD0009 V1.0 – 22 Jan 201636
The Wellington SCS Connect App provides a wireless
connection to the SCS Connect controller from mobile devices
fitted with Bluetooth® LE.  This gives users and technicians an
unprecedented level of visibility, control and diagnostic tools
to optimise the controller’s performance and to troubleshoot
any problems.  The following guide provides an overview of
the app and its capabilities.
Note: Screen shots shown are indicative only.  Different
devices have different screen ratios, sizes and resolutions.  The
actual image seen on your device may vary from the screen
shots shown in this guide.  Holding your device in portrait or
landscape mode may have an effect on appearance and may
change how the various windows and graphics are displayed
and arranged on your screen.
Your 9-digit
touch panel
code
Download and install the Connect Field
app from Google Play (Search for “scs
wellington” to find it)
When you first run “Connect Field”, you will
be requested to enter an activation code.  
Contact your User Manager or Wellington
to receive your activation code (You must
be connected to the internet at the time of
activation).
Note:
Your activation code is unique to you, and should NEVER be shared with anyone else, as it
determines your personal access level for the app.  The same code will give you access to all
SCS apps you are authorised to use.
Once activation is complete, you must
define a 4-digit PIN code.  This can be any
code unique to you.  Each time you start
the app, you will be required to enter this
same PIN code.  This is to prevent other
people accessing the app from unlocked
phones.
You can see which companies you are
activated against from the “Settings” screen.  
You can be activated to more than one
company at the same time.  Simply select
“ACTIVATE ANOTHER COMPANY”, and enter
the new companies unique activation code,
as in Step 2.
In-field Set-up
Installation and Authentication
Step 1 Step 2
Step 4Step 3
TABLEOF
CONTENTS
INTRODUCTION
&WARNINGS
PROCESS
OVERVIEW
CONFIGURATION
OVERVIEWCONFIGURATION
WIRINGAND
INSTALLATIONTESTINGIN-FIELDSET-UPFAULTSAPPENDICES
PD0009 V1.0 – 22 Jan 2016 37
Note:
Asset number and Serial number
may already be set, depending on
manufacturing process
ASSET/SERIAL number entry screen
Enter ASSET/
SERIAL number
manually
Barcode scan
ASSET/SERIAL
number using the
phones camera
OR
Save changes
In-field Set-up
In-field Set-up
TABLEOF
CONTENTS
INTRODUCTION
&WARNINGS
PROCESS
OVERVIEW
CONFIGURATION
OVERVIEWCONFIGURATION
WIRINGAND
INSTALLATIONTESTINGIN-FIELDSET-UPFAULTSAPPENDICES
PD0009 V1.0 – 22 Jan 201638
Step 2a:
Select the Main
Menu button
Step 1 Step 2
Step 3
Step 1a:
Select the controller
to connect to
Step 3a:
Edit Asset Number
Step 3b:
Edit Serial Number
Step 2b:
Choose SCS
SETUP
Step 1b:
Connect to the
selected controller
These three
attributes are
now set
The address in
this box is the
address saved to
the database
In-field Set-up
In-field Set-up
TABLEOF
CONTENTS
INTRODUCTION
&WARNINGS
PROCESS
OVERVIEW
CONFIGURATION
OVERVIEWCONFIGURATION
WIRINGAND
INSTALLATIONTESTINGIN-FIELDSET-UPFAULTSAPPENDICES
PD0009 V1.0 – 22 Jan 2016 39
Select INSTALL
ADDRESS
If GPS is turned
on, phone will
automatically
locate the current
position
Step 5:
Double tap the map  
screen to position the
coolers exact location
with a yellow marker
Step 7a:
Select OUTLET/UNIT to enter
other address information
Step 4 Step 5
Step 7Step 6
Step 6a:
Drag the yellow
icon around to
position the coolers
exact location
Step 7b:
Enter the
Outlet Name
The Google
address from the
yellow marker is
displayed here
Use the Google
address if correct
Step 6b:
Manually enter the
address if the Google
address is not correct
Step 7c:
Only if required,
enter other
address details,
such as floor
level if in a mall,
or unit number
Step 7d:
Save all INSTALL
ADDRESS data
In-field Set-up
In-field Set-up
TABLEOF
CONTENTS
INTRODUCTION
&WARNINGS
PROCESS
OVERVIEW
CONFIGURATION
OVERVIEWCONFIGURATION
WIRINGAND
INSTALLATIONTESTINGIN-FIELDSET-UPFAULTSAPPENDICES
PD0009 V1.0 – 22 Jan 201640
A fully set-up controller
Type any
appropriate notes
Step 8
Step 9
Step 8a:
Select the
COOLER PHOTO
Add a photo
from your
gallery
Step 8b:
Select the STORE
PHOTO
Select FINISHED
Item Issue Actions
4-1
Cannot see or connect to the
controller
- Check BT is enabled on your phone
- Ensure you are activated to the correct
company access
- Power cycle your phone
- Power cycle the cabinet
4-2
Phone does not detect current
location
- Check GPS is enabled on your phone
- Check you are not in an underground mall, as
the phone amy not be able to get GPS in this
case
4-3
Connects to the wrong
controller
- Check the signal strength shown besides each
cooler ID.  The closest is ususally the strongest
- The cooler you are connected to will have
a blinking light in the top right corner of the
keypad
- Before making changes to a controller, it is
recommended to verify you are connected to
the correct cooler by cycling lights, or checking
temperature values
Units arriving at the factory should be visually inspected for damage during transportation, or
errors during packaging.  If any issues are seen, please contact Wellington immediately.
In-field Set-up
In-field Set-up Troubleshooting
TABLEOF
CONTENTS
INTRODUCTION
&WARNINGS
PROCESS
OVERVIEW
CONFIGURATION
OVERVIEWCONFIGURATION
WIRINGAND
INSTALLATIONTESTINGIN-FIELDSET-UPFAULTSAPPENDICES
PD0009 V1.0 – 22 Jan 2016 41
PD0009 V1.0 – 22 Jan 201642
Upload
parameters
from SCS to PC
Copy SCS
parameters to
editable list
Upload parameter
file from local
directory to server
Download
parameters from
Editable list to SCS
Save parameters
from editable list
to file
Load parameters
from file to
editable list
Download parameter
file from server to
local directory
Parameters uploaded from
the SCS are displayed in the
left hand column
Parameters being edited
are displayed in the
right hand column
The Desktop App is intended for OEM’s and manufacturers.  It
supports easy creation, checking and saving of parameter files
for Lab and Production use:
• Requires a Blue-Giga USB dongle to support BT-LE
• Uses the same activation code as for all other apps
• Connects to the controller in the same way as the mobile app
• Basic 4-screen interface (no hidden menus)
	 - Diagnostics
	 - Edit Parameters
	 - Asset Info
	 - Firmware Update
†† Due to the poor handling
of Bluetooth LE by Windows,
use of the desktop app on
Windows computers requires
an external Bluetooth device
(“dongle”).
†† The supported dongle is
Blue-Giga model BLED112,
available from Blue-Giga
stockists or from Wellington.
Parameter Files
APPENDIX 1
Generating Parameter Files
Desktop Parameter Interface
TABLEOF
CONTENTS
INTRODUCTION
&WARNINGS
PROCESS
OVERVIEW
CONFIGURATION
OVERVIEWCONFIGURATION
WIRINGAND
INSTALLATIONTESTINGIN-FIELDSET-UPFAULTSAPPENDICES
PD0009 V1.0 – 22 Jan 2016 43
Step 1
Step 2
When you first run “SCS Connect Field”, you will
be requested to enter an activation code.  Contact
your User Manager or Wellington to receive your
activation code (you must be connected to the
internet at the time of activation).
The “SCS Connect Field” application runs on a PC.  Download and install the application
“SCS Connect Field” from the Wellington website
www.wdtl.com/scs-support/
Appendix 1
Installation and Activation
TABLEOF
CONTENTS
INTRODUCTION
&WARNINGS
PROCESS
OVERVIEW
CONFIGURATION
OVERVIEWCONFIGURATION
WIRINGAND
INSTALLATIONTESTINGIN-FIELDSET-UPFAULTSAPPENDICES
PD0009 V1.0 – 22 Jan 201644
Parameter file creation.  Always start with a known set of parameters.  It is best to use the
factory defaults parameter file in the cloud
Select the existing parameter file
SCS-FACTORY-DEFAULTS
to work from
Step 1
Step 2
Step 2b
Ensure all
parameters you
want to include in
the Parameter File
have a tick against
them
Step 2a
Edit the parameters in the right hand
column
(The left hand column values are NOT the
ones that will be in the parameter file)
The number
of parameters
selected is shown
Editing Parameters
Step 2c
When ready, push
edit value to a file
Appendix 1
Parameter File Generation
TABLEOF
CONTENTS
INTRODUCTION
&WARNINGS
PROCESS
OVERVIEW
CONFIGURATION
OVERVIEWCONFIGURATION
WIRINGAND
INSTALLATIONTESTINGIN-FIELDSET-UPFAULTSAPPENDICES
PD0009 V1.0 – 22 Jan 2016 45
Set the Parameter File Attributes
Step 3c
Mfg is preset to the
activated Mfg
Step 3a
The title is the name that
will be viewable by the
Cradle Programmer
Step 3
Step 4 Upload the file to the cloud.  It will open
a file selection box to select which file
to upload
Uploading to the cloud
Step 3d
If this parameter file
is to be specific to one
Owner, choose it here,
otherwise, set it to
“All”
Step 3e
If this parameter
file is for production
release, it must be set
to “Released”, or it will
not be viewable by the
Cradle Programmer
Step 3b
If this parameter file
is to be specific to one
Model, choose it here,
otherwise, leave it
blank
Step 3f
Select “SAVE” once
completed to save it as a
.wcfg file on your computer
Message after a
successful upload
Uploading the file to the cloud only makes it available for downloading.  
The file still needs to be downloaded from the cloud by the UART
programmer before it can use it.
Appendix 1
Parameter File Generation - cont
TABLEOF
CONTENTS
INTRODUCTION
&WARNINGS
PROCESS
OVERVIEW
CONFIGURATION
OVERVIEWCONFIGURATION
WIRINGAND
INSTALLATIONTESTINGIN-FIELDSET-UPFAULTSAPPENDICES
PD0009 V1.0 – 22 Jan 201646
PD0009 V1.0 – 22 Jan 2016 47
SERVICE CENTER CONTACT ADDRESSES
South America
North America
Australasia
Asia
Europe
North America
Australasia
Asia
Europe
© 2016 Wellington Drive Technologies Limited
Saving Generation for the Next Generation
21 Arrenway Drive, Rosedale, Auckland 0632, New Zealand
PO Box 302-533, North Harbour, Auckland 0751, New Zealand
Phone:    + 64 9 477 4500,  Fax:   + 64 9 479 5540,
Email: info@wdtl.com Website: www.wdtl.com

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Pd0009 v1.0 installation process manual 22 jan-16 (low res)

  • 2. © 2016 Wellington Drive Technologies Limited Saving Generation for the Next Generation 21 Arrenway Drive, Rosedale, Auckland 0632, New Zealand PO Box 302-533, North Harbour, Auckland 0751, New Zealand Phone:    + 64 9 477 4500,  Fax:   + 64 9 479 5540, Email: info@wdtl.com Website: www.wdtl.com
  • 3. 4 WARNINGS! 7 INTRODUCTION 9 PROCESS OVERVIEW 13 CONFIGURATION OVERVIEW 17 CONFIGURATION 21 Configuration Troubleshooting 23 INSTALLATION AND WIRING 29 TESTING 33 Troubleshooting 35 IN-FIELD SET-UP 41 In-field Set-up Troubleshooting 43 APPENDIX 1 Quick Read TABLE OF CONTENTS TABLEOF CONTENTS INTRODUCTION &WARNINGS PROCESS OVERVIEW CONFIGURATION OVERVIEWCONFIGURATION WIRINGAND INSTALLATIONTESTINGIN-FIELDSET-UPFAULTSAPPENDICES PD0009 V1.0 – 22 Jan 2016 3
  • 4. Quick Read WARNINGS! TABLEOF CONTENTS INTRODUCTION &WARNINGS PROCESS OVERVIEW CONFIGURATION OVERVIEWCONFIGURATION WIRINGAND INSTALLATIONTESTINGIN-FIELDSET-UPFAULTSAPPENDICES Important Do’s and Dont’s:  Do not use water jets on the rear of the unit. Warning! Risk of electrocution. If correctly installed, powerful water jets may be applied only to the front of the unit.  Do not drop the SCS Connect.  There are no serviceable parts inside the SCS Connect. Do not open the housing. Warning! Risk of electrocution. PD0009 V1.0 – 22 Jan 20164 4 Please read the following warnings to maintain the safe function and continued performance of your Wellington Drive Technologies Limited SCS™ Connect controller:  Installation; Installation of the SCS Connect controller other than in accordance with the “Description & Install” section of this manual will invalidate the warranty. The SCS™ Connect must only be installed and configured by trained and authorized staff.  Washdown; The front of the unit may be exposed to water jets. Warning! The rear of the unit must not be exposed to high pressure water jets or temporary submersion, as this will invalidate the warranty, and may damage electronic circuits leading to premature failure or unsafe operation. Mounting of the unit must be in accordance with orientation as specified in the “Description & Install” section. Warning! Risk of electrocution.  Chemicals; The SCS Connect controller’s housing is made of polycarbonate, and should not be exposed to chemicals which attack this material, as this will invalidate the warranty and may damage the housing, leading to unsafe operation. Warning! Risk of electrocution  Temperature; The SCS Connect controller must only be subjected to temperatures as specified in the “Technical Specifications” section of this manual. Exceeding these ranges, either in operation, installation, transportation, or storage, will invalidate the warranty, and may damage electronic circuits and housing components, leading to premature failure.  Vibration and impact; The unit MUST be installed in such a way as to be protected from impact in operation. Do not hit or drop the unit. Exposure to impacts, either in operation, installation, transportation, or storage, may damage electronic circuits and housing components, leading to premature failure, and may cause the SCS Connect controller to become unsafe. Any impact which causes visual damage to the controller casing will invalidate the warantee.  No serviceable parts; There are no serviceable parts inside the SCS Connect controller. Do not open the housing, except for the rear cover, as described in the “Description and Installation” section of this manual. Opening of the electronics housing, alterating or modifying the SCS Connect controller will invalidate the warranty and can cause risk of electrocution.
  • 5. Quick Read Warnings - cont TABLEOF CONTENTS INTRODUCTION &WARNINGS PROCESS OVERVIEW CONFIGURATION OVERVIEWCONFIGURATION WIRINGAND INSTALLATIONTESTINGIN-FIELDSET-UPFAULTSAPPENDICES  Do not run power and signal cables together in the same conduit. Warning! Risk of electrocution.  Do not connect the SCS Connect controller to the incorrect voltage supply.  Ensure phase and relay terminals are correctly crimped. Risk of fire. PD0009 V1.0 – 22 Jan 2016 5  The following parts are considered to be subject to normal wear and tear, and as such are not covered by warranty • Scratches and other visual damage to front panel  Voltages; The SCS Connect controller must only be connected to power supplies which comply with the acceptable voltage ranges specified in the “Technical Specification” section of this manual. Connection to supply voltages outside of these ranges can damage electrical circuits, leading to premature failure, and may cause the SCS Connect controller to become unsafe. All SCS Connect controller’s ship from the factory with voltage limits enabled. Disabling this protection invalidates any warranty due to incorrect voltages. Maximum voltages are logged by the SCS Connect controller.  Voltage fluctuations and surges; SCS Connect controller has surge protection as specified in the “Technical Specification” section of this manual. Exposure to surge voltages outside these limits, or excessively repeated surges within these limits,may cause damage to electrical circuits, leading to premature failure. Failure due to excessive surge voltages is not covered by warranty.  Currents; SCS Connect controller outputs should not be connected to short circuits or to loads which exceed the currents specified in the “Technical Specification” section of this manual. Doing so may cause the controller to fail prematurely or immediately, and possibly to damage the connected load. Connection to incorrect loads voids the warranty. Phase and relay terminals may carry currents high enough to overheat cable terminations, if these are not correctly specified and crimped. This may cause risk of electrocution or fire. Care must be taken to ensure that cables and terminations are safely terminated.  Segregation of power and signal cabling; Correct segregation of power and signal cabling must be followed. Do not run power and signal cables together in the same conduit. Induction from power cables may corrupt data signals, leading to incorrect operation.  Consequential failures; SCS Connect controller includes features to protect both itself and connected components in the event of a failure. However failure of connected components may cause damage to the SCS Connect controller, and failure of the SCS Connect controller may cause damage to connected components. Critical or vulnerable components should be protected independently against failure. SCS Connect controller is not warranted against damage caused by or to other components.
  • 6. Quick Read Warnings - cont TABLEOF CONTENTS INTRODUCTION &WARNINGS PROCESS OVERVIEW CONFIGURATION OVERVIEWCONFIGURATION WIRINGAND INSTALLATIONTESTINGIN-FIELDSET-UPFAULTSAPPENDICES  The SCS Connect controller must only be used for the purposes described in this manual.  The SCS Connect controller must not be disposed off in municipal collections; it must be disposed off through an approved e-waste collection point.  The design and specification of the SCS Connect controller is subject to change without warning. PD0009 V1.0 – 22 Jan 20166  Fit for purpose; The SCS Connect controller must only be used for the purpose and functions described in this manual. While Wellington Drive Technologies Limited may provide technical support on suitable applications and configuration of the SCS Connect controller (where such a relationship may exist), no liability, responsibility or risk is accepted in determining if the SCS Connect controller is fit for purpose for any particular application. As each different application requires a different configuration of controlling parameters, no liability, responsibility or risk is accepted by Wellington Drive Technologies Limited for the correct operational function of any particular installation or configuration.  Continuous development; Wellington Drive Technologies Limited undertakes to continuously develop and improve products and services. The design and specification for the SCS Connect controller is subject to change without warning. The contents of this manual are subject to change without warning. While every endeavour is made to ensure that all specifications and documents are current and complete, Wellington Drive Technologies Limited accepts no liability, responsibility or risk due to omissions or changes caused by continuous improvement and design changes. Users of this manual should verify that they have the current released version (published on the Wellington Drive Technologies website www.wdtl.com) before proceeding.  Correct disposal; The SCS Connect controller is subject to EU Directive 2002/96/EC (WEEE) for e-waste. It may also be subject to other national legislation for the safe disposal of e-waste. The SCS Connect controller must not be disposed off in municipal collections; it must be disposed off through an approved WEEE collection point. Alternatively, the SCS Connect controller may be returned to an authorized Wellington Drive Technologies Limited distributor at the end of its working life. Penalties may be applicable for incorrect disposal, as specified by national legislation. The circuit board may contain hazardous substances which could affect health and the environment if disposed off incorrectly. The SCS Connect controller complies with EU Directive 2002/95/ EC (RoHS).
  • 7. Quick Read INTRODUCTION TABLEOF CONTENTS INTRODUCTION &WARNINGS PROCESS OVERVIEW CONFIGURATION OVERVIEWCONFIGURATION WIRINGAND INSTALLATIONTESTINGIN-FIELDSET-UPFAULTSAPPENDICES †† Mobile app with intuitive touch screen interface †† Wireless data logging and diagnostic control †† Compact size †† Sealed PD0009 V1.0 – 22 Jan 2016 7 The SCS Connect controller by Wellington is an electronic refrigeration control unit designed to provide flexibility for manufacturers of refrigeration units. A unique feature is the mobile app that gives authorized Service Technicians full wireless access to data logging and diagnostic control. The SCS Connect controller’s housing meets industry benchmarks for compact size and exceeds benchmarks for sealing at the front face. This Installation Process Manual covers all the step required to correctly configure and test an SCS Connect controller, from arriving at the manufacturer, to being fully installed and set-up ready for tracking and automated fault detection. The Process Overview section discusses the overall process, background information, and includes an overall process flow diagram. Each “Process” then has a section dedicated to it, with a flow diagram at the start of the section where required to explain the sub-steps involved. A troubleshooting guide is placed at the end of each section to help identify and correct any issues that may occur during that process.
  • 8. PD0009 V1.0 – 22 Jan 20168
  • 9. Quick Read PROCESS OVERVIEW TABLEOF CONTENTS INTRODUCTION &WARNINGS PROCESS OVERVIEW CONFIGURATION OVERVIEWCONFIGURATION WIRINGAND INSTALLATIONTESTINGIN-FIELDSET-UPFAULTSAPPENDICES †† Six attributes can be set †† Parameters †† IDs †† Model †† Serial No. †† Asset No. †† Installation Address PD0009 V1.0 – 22 Jan 2016 9 Between arriving at the Manufacturer’s factory, and a cabinet being fully installed and commissioned in the field, there are four process areas where the SCS Connect controller undergoes handling. †† Goods received at Factory †† Configuration (See page 17) †† Installation into the cabinet at the factory (See page 23) †† Cabinet installation in the field (See page 35) Each process area requires interaction with the SCS Connect controller, and a process needs to be followed to ensure product quality is maintained. During two of the process steps, data is required to be entered into the controller. †† Configuration This is performed in the manufacturer’s factory BEFORE the controller has been placed into the cabinet. This can be as part of an in-line or batch process. Information is entered through the use of a docking cradle connected to a computer (See page 17) †† Cabinet installation in the field. Information is entered through the use of a mobile phone application (See page 35) The order in which data is entered into the controller, and at which process step may differ from manufacturer to manufacturer and owner to owner depending on existing manufacturing processes.
  • 10. Configuration Installation and Wiring Cabinet Test Transportation to Customer Warehouse COMPLETE Goods Inwards Checking Transportation to Retail Outlet Installation in Field Delivery to Manufacturer Data Entry See Page X See Page X Data Entry See Page X See Page X Overall Process Process Flow TABLEOF CONTENTS INTRODUCTION &WARNINGS PROCESS OVERVIEW CONFIGURATION OVERVIEWCONFIGURATION WIRINGAND INSTALLATIONTESTINGIN-FIELDSET-UPFAULTSAPPENDICES PD0009 V1.0 – 22 Jan 201610
  • 11. Process Overview Process Overview - cont TABLEOF CONTENTS INTRODUCTION &WARNINGS PROCESS OVERVIEW CONFIGURATION OVERVIEWCONFIGURATION WIRINGAND INSTALLATIONTESTINGIN-FIELDSET-UPFAULTSAPPENDICES PD0009 V1.0 – 22 Jan 2016 11 The SCS Connect controller requires six attributes to be entered during the entire installation process: †† Parameters (See Technical User Manual) Required to set up the controllers refrigeration algorithm and standby responses. †† Manufacturer (Mfg), Owner, Brand IDs (See page 13) Required to determine who has authorisation to access the controller and what database the collected data will be sent to. †† Model Used by the automated fault detection †† Serial No. Used for recording purposes †† Asset No. Used for cooler identification in asset tracking †† Installation Address (See page 35) Used by the asset tracking Attributes which MUST be entered into the SCS Connect controller before the controller is installed into a cabinet are; †† Parameters †† Mfg ID Attributes which can be entered into the SCS Connect controller either at the manufacturers facility or during cabinet commissioning in the field are; †† Owner and Brand ID †† Model †† Serial No. †† Asset No. Attributes which can ONLY be entered into the SCS Connect controller in the field are; †† Installation Address
  • 12. PD0009 V1.0 – 22 Jan 201612
  • 13. IDs Explained Sub-Heading CONFIGURATION OVERVIEW Configuration TABLEOF CONTENTS INTRODUCTION &WARNINGS PROCESS OVERVIEW CONFIGURATION OVERVIEWCONFIGURATION WIRINGAND INSTALLATIONTESTINGIN-FIELDSET-UPFAULTSAPPENDICES PD0009 V1.0 – 22 Jan 2016 13 During the configuration process, a configuration file is downloaded to the SCS Connect controller. This Configuration file will ALWAYS contain; †† Parameters †† Mfg ID In addition, the configuration file may also contain; †† Owner/Brand ID †† Model The configuration file is downloaded through the Docking Cradle. At the time of download, all the remaining attributes except the installation address may be selected and downloaded †† Owner/Brand ID (Selectable if not already in the configuration file) †† Model (Selectable if not already in the configuration file) †† Serial No. (Scanned at time of download) †† Asset number (Scanned at time of download) All SCS Connect controllers contain three IDs. The IDs determine which companies have access rights to those controllers. The three IDs are; †† Manufacturer (Mfg) †† Owner †† Brand All SCS Connect controllers shipped from WDTL’s factory have these three IDs “Not Set”. During configuration, a single company is allocated to each of these IDs. All companies are allocated; †† A unique alpha-numerical ID value †† A brand (Which for a Mfg is usually the Mfg’s brand) †† Status of either a Mfg company or an Owner company
  • 14. Parameter File IDs Explained - cont TABLEOF CONTENTS INTRODUCTION &WARNINGS PROCESS OVERVIEW CONFIGURATION OVERVIEWCONFIGURATION WIRINGAND INSTALLATIONTESTINGIN-FIELDSET-UPFAULTSAPPENDICES PD0009 V1.0 – 22 Jan 201614 Manufacturer (Mfg) The company that manufacturers the cabinet, and installs the SCS. Once the Mfg ID is set to a Mfg company, no other company specified as a Mfg company will be able to see or connect to that controller. Access is only granted when using an app activated to the specified Mfg. Note: Setting the Mfg ID does not affect access by companies specified as Owner companies, only Mfg companies. Owner The company that purchases and owns the cabinet. Once the Owner ID is set to an Owner company, no other company specified as an Owner company will be able to see and connect to that controller. Access is only granted from applications activated to the specified Owner company. All collected field data is sent to a database for the specified Owner company. Field data is not sent to the company set as the Mfg. Note: Setting the Owner ID does not affect controller access by companies specified as Mfg companies, only Owner companies. Brand This ID affects the branding colours of all apps connected to that controller. The Brand ID is tied to the Owner ID, setting the Owner ID will automatically set the appropriate Brand ID.
  • 15. Parameter File IDs Explained - cont TABLEOF CONTENTS INTRODUCTION &WARNINGS PROCESS OVERVIEW CONFIGURATION OVERVIEWCONFIGURATION WIRINGAND INSTALLATIONTESTINGIN-FIELDSET-UPFAULTSAPPENDICES PD0009 V1.0 – 22 Jan 2016 15 SCS ID Settings Company Access Rights Mfg Owner Mfg-1 Mfg-2 Owner-1 Owner-2 not set not set Y Y Y Y Mfg-1 not set Y Y Y Mfg-1 Owner-1 Y Y not set Owner-1 Y Y Y Mfg-1 Mfg-1 * Y Owner-1 Owner-1 Y * The Brand used is the Mfg-1 Brand IDs are also important when generating parameter files (page XX). Each parameter file contains Mfg and Owner IDs. All parameter files generated by a Mfg will automatically be set to that Mfg. The Owner ID however is able to be set to a specific company OR to be set to ALL companies. †† A manufacturer would choose to set the owner ID to a specific Owner company, if that parameter file was for a cabinet model unique to a single Owner company. †† A manufacturer would chose to set the Owner ID to “all” if that parameter file was for a cabinet model for multiple different Owner companies. (The “Owner” could then be selected at the time of parameter download. See page 43) Note: When a new parameter file is created, only the Mfg can see that file. The Mfg can however grant access to the file to any selection of Owner companies. Table showing which companies have access rights to a controller, based on Mfg ID, and Owner ID settings.
  • 16. PD0009 V1.0 – 22 Jan 201616
  • 17. In-Line Configuration Processes Create Parameter File Cabinet Test Install Parameter Creation SW Install Cradle and Cradle SW Set Cradle Settings for the Production Build Set MODEL Set OWNER/BRAND ID Installation and Wiring Warehousing Configuration Once Only Actions Once Per Parameter Set IDs and Model can be either set in the configuration file, or set in the Cradle settings Set-up Production Line Set ASSET NUMBER * Set SERIAL NUMBER * Sub-Heading CONFIGURATION TABLEOF CONTENTS INTRODUCTION &WARNINGS PROCESS OVERVIEW CONFIGURATION OVERVIEWCONFIGURATION WIRINGAND INSTALLATIONTESTINGIN-FIELDSET-UPFAULTSAPPENDICES PD0009 V1.0 – 22 Jan 2016 17 Production configuration is performed through the use of a “docking cradle” connected to a computer via a single USB cable. The docking cradle allows the configuration of the following items: †† Parameters †† Mfg/Bottler/Brand IDs †† Model †† Manufacturer Serial Number (only for in-line processing) †† Asset Number (only for in-line processing) Configuration takes under 2secs Firmware can also be updated using the docking station, which extends the total configuration time to 30secs. * Serial and Asset numbers can only be entered when configuring in-line. When using the Batch process, Serial and Asset numbers will have to be entered during the In-field Set-up process
  • 18. Docking cradle is powered from just the USB, so it is inherrently safe Controller pushes into the cradle quickly with no need for clips Configuration Docking Cradle Installation and Activation Step 1 Step 2 When you first run the Cradle Programmer, you will be requested to enter an activation code. Contact your User Manager to receive your activation code (you must be connected to the internet at the time of activation). The Cradle Programmer is the interface application that runs from a PC application. Download and install the application “SCS Cradle Programmer” from the Wellington website www.wdtl.com/scs-support/ Step 3 Plug the Docking Cradle USB cable and Barcode Scanner USB cable into the USB ports on your computer. TABLEOF CONTENTS INTRODUCTION &WARNINGS PROCESS OVERVIEW CONFIGURATION OVERVIEWCONFIGURATION WIRINGAND INSTALLATIONTESTINGIN-FIELDSET-UPFAULTSAPPENDICES PD0009 V1.0 – 22 Jan 201618 USB cable is connected to the to computer Configuration starts as soon as the controller is placed in the docking cradle. Removing the SCS resets the programming sequence, ready for the next controller
  • 19. Step 1 Step 2 Step 3 Step 1c Select from the downloaded parameter files the one to use Model Select the cabinet model the SCS will be installed into. Note: the Model can be set from a pulldown box during field installation if preferred Serial Number and Asset Number If selected, the docking station will then be set to IN-LINE mode. This requires the cabinet serial number and/or asset number to be scanned before configuration will begin. These numbers are then written into the controller for Mfg and Owner reference Set IDs Select the Mfg, Owner and Brand to determine which companies can access the controller (Not selectable if defined in the “Parameter File”) Ports BATCH MODE When serial number and Asset number are not sleected, upto 4 ports can be selected, allowing one computer to configure 4 controllers independently IN-LINE MODE Only one port is selectable at any time, to ensure the scanned serial and/or asset number is written to the correct controller Note: IDs and Model If a Parameter File has been selected, any of the IDs or Model which are defined in the file while be used, and the option will not be given to overide this value. If however a value is NOT present in the Parameter File, or the parameter file is not selected, then permitted values will be selectable from the pulldown list Step 4 Step 3 Step 1a Download required parameter files Step 1b Go to SETTINGS page Configuration Sub-HeadingSet-up Configuration TABLEOF CONTENTS INTRODUCTION &WARNINGS PROCESS OVERVIEW CONFIGURATION OVERVIEWCONFIGURATION WIRINGAND INSTALLATIONTESTINGIN-FIELDSET-UPFAULTSAPPENDICES PD0009 V1.0 – 22 Jan 2016 19
  • 20. Step 1 Step 3 Step 5 Step 2 Step 4 Step 6 Program Screen The Cradle Programmer will waiting here for an SCS to be placed into the docking station (If at any point an SCS is NOT detected in the docking cradle, the Cradle Programmer will return to this step) Scan* the SERIAL NUMBER Scan* the ASSET NUMBER Configuration in progress Configuration complete Remove the SCS. The Cradle Programmer will instantly go back to step 2 Navigation to the other tabs is disabled while RUN is set Will only move to Step 3 once an SCS has been detected in the docking cradle Set from STOP to RUN Configuration automatically starts when the asset number has been scanned * Barcode scanner MUST be set to keyboard entry with a carriage return Configuration Configuring In-Line TABLEOF CONTENTS INTRODUCTION &WARNINGS PROCESS OVERVIEW CONFIGURATION OVERVIEWCONFIGURATION WIRINGAND INSTALLATIONTESTINGIN-FIELDSET-UPFAULTSAPPENDICES PD0009 V1.0 – 22 Jan 201620
  • 21. Item Issue Actions 2-1 Programmer does not detect controller - Check set to RUN, not STOP - Check correct port has been selected for programming - Remove controller try inserting again 2-2 Desired Owner Company not selectable - Owner company has not been set as “associated” with your company. Contact Wellington to get Owner company “associated”. 2-3 Parameter file not visible - Check internet connection - Check file has been created and uploaded to the cloud - Check file is a “released” version, not a “draft” 2-4 2-5 Units arriving at the factory should be visually inspected for damage during transportation, or errors during packaging. If any issues are seen, please contact Wellington immediately. Configuration Configuration Troubleshooting TABLEOF CONTENTS INTRODUCTION &WARNINGS PROCESS OVERVIEW CONFIGURATION OVERVIEWCONFIGURATION WIRINGAND INSTALLATIONTESTINGIN-FIELDSET-UPFAULTSAPPENDICES PD0009 V1.0 – 22 Jan 2016 21
  • 22. PD0009 V1.0 – 22 Jan 201622
  • 23. AD5 Compressor Switched 12Arms 90-240Vac o/p Relay Switched 5Arms 90-240Vac o/p Switch 1 Switched 0.4Arms 90-240Vac o/p Switch 2 Switched 0.4Arms 90-240Vac o/p Phase 90-240Vac i/p Neutral 90-240Vac i/p Sensor i/p Switched o/p Digital 0-5V i/p Analog NTC i/p 5V 100mA o/p Sensor i/p Digital 0-5V i/p Analog NTC i/p 0-24V switched 1A DC o/p PWM o/p 0-24V Switched 1A DC o/p per channel R P C S1 S2 N AD4 AD5 LE1 AD1 LE2 LE3 LE2 LE1 C R S1 P NS2 AD3DSO AD5 AD4 AD2 AD1 LE3 Full List on 92 INSTALLATION AND WIRING Rear Connector Panel TABLEOF CONTENTS INTRODUCTION &WARNINGS PROCESS OVERVIEW CONFIGURATION OVERVIEWCONFIGURATION WIRINGAND INSTALLATIONTESTINGIN-FIELDSET-UPFAULTSAPPENDICES PD0009 V1.0 – 22 Jan 2016 23
  • 24. Installation 71mm 29mm Installation Diagrams INSTALLATION PROCEDURE STEP 1 Clip on the Front Fascia Panel. Cut a rectangular aperture in the Mounting Panel which measures 71mm wide by 29mm high. Insert the SCS™ Connect into the hole. IMPORTANT: The maximum permitted mounting panel thickness is 9mm. Ensure there are no obstructions 7mm to the left and right of the hole, and 4mm above and below. This will ensure there is clearance with the Front Fascia. Ensure the hole is free of burrs and sharp edges. STEP 2 Insert the Side Clips into the slots on the side of the body, and slide these forwards until the SCS™ Connect is held securely against the mounting panel. To disengage the Side Clips, press the back half of the button pad inwards, and then slide the clips backwards. STEP 3 Attach all cables from sensors and hardware to the controller connectors. Please refer to page 11 for a list of the terminals and ports and page 11 for the Hardware Set Up (HSu) parameters. STEP 4 Slide the rear cover forwards and attach using the two outside clips. IMPORTANT: Turn off and isolate the power supply before removing this cover. Danger! Risk of electrocution! To remove the cover, gently disengage the two clips and slide the cover backwards. IMPORTANT: Never use an un- insulated screwdriver to remove this cover. Danger! Risk of electrocution! TABLEOF CONTENTS INTRODUCTION &WARNINGS PROCESS OVERVIEW CONFIGURATION OVERVIEWCONFIGURATION WIRINGAND INSTALLATIONTESTINGIN-FIELDSET-UPFAULTSAPPENDICES PD0009 V1.0 – 22 Jan 201624
  • 25. Installation 36.2 31.6 35.9 4.7 76.5 16.5 93 70.7 76 81.2 29.0 Overall Dimensions TABLEOF CONTENTS INTRODUCTION &WARNINGS PROCESS OVERVIEW CONFIGURATION OVERVIEWCONFIGURATION WIRINGAND INSTALLATIONTESTINGIN-FIELDSET-UPFAULTSAPPENDICES PD0009 V1.0 – 22 Jan 2016 25
  • 26. Wiring Diagrams Standard Installation *Variable Speed Motors Push Button Door Switch (Digital) Temperature Probe (Analog) MAINS CONNECTIONS Warning! Risk of Electrocution Optional customer defined item; AC Lights, Defrost Heater, etc. Max Load 5A 90-240VAC N 5ALoadMax (P) L NPC R S1S2 +++++ ----12 0V 0V0V0V0V 0 - 24V DC LEDLightingModules PWM SELV CONNECTIONS General Digital/ Analog Inputs 90-240VAC 5ALoadMax Optional customer defined item; AC Lights, Defrost Heater, etc. Max Load 5A NPC R S1S2 N(P) L Black Black Brown P Brown P Blue N Blue N + - 0V + - 0V MAINS CONNECTIONS Warning! Risk of Electrocution *Alternative connection method for Wellington Variable Speed Motors. 3 TABLEOF CONTENTS INTRODUCTION &WARNINGS PROCESS OVERVIEW CONFIGURATION OVERVIEWCONFIGURATION WIRINGAND INSTALLATIONTESTINGIN-FIELDSET-UPFAULTSAPPENDICES PD0009 V1.0 – 22 Jan 201626
  • 27. PD0009 V1.0 – 22 Jan 2016 27
  • 28. PD0009 V1.0 – 22 Jan 201628
  • 29. Quick Read TESTING Start-Up Sequence TABLEOF CONTENTS INTRODUCTION &WARNINGS PROCESS OVERVIEW CONFIGURATION OVERVIEWCONFIGURATION WIRINGAND INSTALLATIONTESTINGIN-FIELDSET-UPFAULTSAPPENDICES †† Step 1: Displays “SCS”. †† Step 2: Displays the Firmware Version. †† Step 3: Displays the Parameter CRC. (not yet implemented). †† Step 4: Cycles through a self-test routine. †† Step 5: Displays the current temperature (running in Normal Mode). PD0009 V1.0 – 22 Jan 2016 29 Power cycling the SCS Connect controller initiates the start up sequence, which goes through the following steps: Step 1. Displays “SCS”. Step2. The current Firmware Version is briefly displayed. This is a 6 digit number. The first 3 digits are displayed for 2 seconds, then the remaining 3 digits for 2 seconds. Step 3. Parameter 6-digit CRC (not yet implemented) Step 4. The controller cycles through the outputs displaying “CoP”, “FAn”, “LIt” as it self-tests the outputs. Step 5. The controller displays the current temperature and enters Normal Mode. Upon correct completion of the start-up process, the controller will be displaying the current temperature with no alarm symbol illuminated. The controller is then operating normally. If this is not the case, then the controller has detected a problem †† FAULT - Temperature displayed, but Red Alarm symbol illuminated. Faults indicate the controller is able to maintain system temperature, however, there is a something not operating correctly. Please see page X for a list of possible faults and actions †† ALARM - Display cycles between AL and a number, and Red Alarm symbol illuminated Alarms indicate teh system is unable to cool due to a serious problem Please see page X for a list of alarm codes and actions
  • 30. Testing Faults and Alarms TABLEOF CONTENTS INTRODUCTION &WARNINGS PROCESS OVERVIEW CONFIGURATION OVERVIEWCONFIGURATION WIRINGAND INSTALLATIONTESTINGIN-FIELDSET-UPFAULTSAPPENDICES PD0009 V1.0 – 22 Jan 201630 The SCS Connect contains the following fault protection mechanisms: FAULTS (Displays Alarm Symbol)  Door Fail  Excessive Door Open Counts  Over Voltage  Under Voltage  Condenser Overtemp  Maximum Compressor Starts in 1hr * ALARMS (Displays Alarm Symbol and Alarm Code)  Door Left Open Alarm (AL1)  Excessive Condenser Overtemp (AL15) *  NTC Failure (AL17)  Refrigeration Fail (AL19)  Return Air Under Temp (AL20)  Triac Overcurrent (AL22 , AL23) FAULTS are logged, but do not affect product temperature, and require no action by the Shop Owner. ALARMS are logged, but they can result in warm product. Some faults can be cleared by the store owner, but others can only be cleared by a service technician. * Not yet implemented
  • 31. Testing Alarm Codes TABLEOF CONTENTS INTRODUCTION &WARNINGS PROCESS OVERVIEW CONFIGURATION OVERVIEWCONFIGURATION WIRINGAND INSTALLATIONTESTINGIN-FIELDSET-UPFAULTSAPPENDICES PD0009 V1.0 – 22 Jan 2016 31 Fault Code Fault Possible Causes and Actions 1 Door Open The door has been left open Closing the door will clear this fault. The door may not be close properly due to sagging, and may require adjustment. 15 Excessive Condenser Overtemp The condenser has seen multiple overtemperature conditions in a short space of time. Check that nothing is blocking the condenser e.g. boxes, and then reset by power cycling. If this fault continues to happen, check that the condenser fan is functioning correctly. 17 NTC Failure Either the main temperature sensor probe or the condenser temperature probe (if fitted) has failed. The temperature probe needs replacing. The system will not run while this fault is present. 19 Refrigeration Failure The compressor has run continuously for the configured time without reaching the setpint temperature Multiple possibilities, preventing the system from acheiving temperature. The system will not reset by power cycling, only by writing to the “Clear Terminal Alarm” parameter (see page 31) 20 Return Air Under Temp The temperature has dropped below the normal mode setpoint by a specified amount The product temperature keeps getting colder, even when the compressor is turned off. Check the compressor is correctly wired, and that the “Compressor State” parameter is set correctly. Can also be due to an external secondary compressor relay failure. (See page 31) 21 Triac S1 Overcurrent The loading on S1 draws too much current A high current components, such as the compressor, has incorrectly been connected to the S1 output. Check the wiring. 22 Triac S2 Overcurrent The loading on S1 draws too much current A high current components, such as the compressor, has incorrectly been connected to the S1 output. Check the wiring. Reporting an alarm early will minimise the down time of the cooler. An alarm code should always be supplied when reporting an alarm.
  • 32. Event Message Actions Condenser High Temp The condensor sensor is seeing a high condensor temperature High Voltage The supply voltage is too high to turn on. - Check supply levels - Check the High Voltage Limit settings Under Voltage The supply voltage is too Low to turn on. - Check supply levels - Check the Low Voltage Limit settings Door Switch Failed The door sensor has been seen as open for a long time, and is assumed to have failed. - Check the door switch wiring - Check the door switch operates correctly - Chcek the Door Switch State parameter is set correctly Excessive Door Openings The door sensor has seen a very large number of door openings in a very short period of time - Check the door switch wiring - Check the door is closing properly Faults can only be identified by connecting to the controller through bluetooth via the “Field” App. All faults are logged in the events list, and visible by selecting the yellow triangular fault symbol in the top menu bar (next to the Main Menu button) Testing Fault Events TABLEOF CONTENTS INTRODUCTION &WARNINGS PROCESS OVERVIEW CONFIGURATION OVERVIEWCONFIGURATION WIRINGAND INSTALLATIONTESTINGIN-FIELDSET-UPFAULTSAPPENDICES PD0009 V1.0 – 22 Jan 201632
  • 33. Item Issue Actions 3-1 Display shows AL and a number See page 31 for alarm codes 3-2 Red alarm symbol is displayed while temperature is still showing See page 32 for fault diagnosis 3-3 Compressor does not turn on - Check the compressor wiring 3-4 Temperature displays a very high temperature - Check the condenser temperature sensor has not been plugged in to the “return air sensor” port Units arriving at the factory should be visually inspected for damage during transportation, or errors during packaging. If any issues are seen, please contact Wellington immediately. Testing Troubleshooting TABLEOF CONTENTS INTRODUCTION &WARNINGS PROCESS OVERVIEW CONFIGURATION OVERVIEWCONFIGURATION WIRINGAND INSTALLATIONTESTINGIN-FIELDSET-UPFAULTSAPPENDICES PD0009 V1.0 – 22 Jan 2016 33
  • 34. PD0009 V1.0 – 22 Jan 201634
  • 35. In-Field Set-up Process Install Cabinet Set Installation Address Set SERIAL NUMBER * Set Store Photo Set ASSET NUMBER * Take Cooler Photo Take Store Photo Set Cooler Photo ARRIVE AT STORE COMPLETE Connect to Controller Install Cabinet It is VITAL that the asset number is set. If this is not set, no reporting or asset tracking of the cooler can be made Sub-Heading IN-FIELD SET-UP TABLEOF CONTENTS INTRODUCTION &WARNINGS PROCESS OVERVIEW CONFIGURATION OVERVIEWCONFIGURATION WIRINGAND INSTALLATIONTESTINGIN-FIELDSET-UPFAULTSAPPENDICES †† Wellington SCS Connect App: †† Bluetooth® LE compliant. †† Wireless diagnostics and control. †† Sets up a new controller PD0009 V1.0 – 22 Jan 2016 35 The Wellington SCS Connect App provides a wireless connection to the SCS Connect controller from mobile devices fitted with Bluetooth® LE. This gives users and technicians an unprecedented level of visibility, control and diagnostic tools to optimise the controller’s performance and to troubleshoot any problems. The App is also key in setting up the controller so that it will operate correctly as part of the Asset Tracking and Fault Diagnosis reporting system. * Asset Number and Serial Number may or may not be set before In-field Set-up (depending on the manufacturers configuration process)
  • 36. The ASSET number can be entered by hand, or scanned Cooler model is selected from a pulldown list A tick indicates the field has been set A cross indicates the field has not yet been set The EDIT button navigates to an atribute update screen The MANUFACTURER SERIAL number can be entered by hand, or scanned The INSTALL ADDRESS navigates to a google map and address entry screen A cooler photo can be entered, to assist in remote debugging of faults A store photo can be entered, to assist technicians in locating a store In-field Set-up Sub-Heading SCS Install screen TABLEOF CONTENTS INTRODUCTION &WARNINGS PROCESS OVERVIEW CONFIGURATION OVERVIEWCONFIGURATION WIRINGAND INSTALLATIONTESTINGIN-FIELDSET-UPFAULTSAPPENDICES †† Wellington SCS Connect App: †† Bluetooth® LE compliant. †† Wireless diagnostics and control. †† Designed for mobile devices using a touch screen interface. †† Customized app branding available on special request. †† Secure, only authorized connections permitted. PD0009 V1.0 – 22 Jan 201636 The Wellington SCS Connect App provides a wireless connection to the SCS Connect controller from mobile devices fitted with Bluetooth® LE. This gives users and technicians an unprecedented level of visibility, control and diagnostic tools to optimise the controller’s performance and to troubleshoot any problems. The following guide provides an overview of the app and its capabilities. Note: Screen shots shown are indicative only. Different devices have different screen ratios, sizes and resolutions. The actual image seen on your device may vary from the screen shots shown in this guide. Holding your device in portrait or landscape mode may have an effect on appearance and may change how the various windows and graphics are displayed and arranged on your screen.
  • 37. Your 9-digit touch panel code Download and install the Connect Field app from Google Play (Search for “scs wellington” to find it) When you first run “Connect Field”, you will be requested to enter an activation code. Contact your User Manager or Wellington to receive your activation code (You must be connected to the internet at the time of activation). Note: Your activation code is unique to you, and should NEVER be shared with anyone else, as it determines your personal access level for the app. The same code will give you access to all SCS apps you are authorised to use. Once activation is complete, you must define a 4-digit PIN code. This can be any code unique to you. Each time you start the app, you will be required to enter this same PIN code. This is to prevent other people accessing the app from unlocked phones. You can see which companies you are activated against from the “Settings” screen. You can be activated to more than one company at the same time. Simply select “ACTIVATE ANOTHER COMPANY”, and enter the new companies unique activation code, as in Step 2. In-field Set-up Installation and Authentication Step 1 Step 2 Step 4Step 3 TABLEOF CONTENTS INTRODUCTION &WARNINGS PROCESS OVERVIEW CONFIGURATION OVERVIEWCONFIGURATION WIRINGAND INSTALLATIONTESTINGIN-FIELDSET-UPFAULTSAPPENDICES PD0009 V1.0 – 22 Jan 2016 37
  • 38. Note: Asset number and Serial number may already be set, depending on manufacturing process ASSET/SERIAL number entry screen Enter ASSET/ SERIAL number manually Barcode scan ASSET/SERIAL number using the phones camera OR Save changes In-field Set-up In-field Set-up TABLEOF CONTENTS INTRODUCTION &WARNINGS PROCESS OVERVIEW CONFIGURATION OVERVIEWCONFIGURATION WIRINGAND INSTALLATIONTESTINGIN-FIELDSET-UPFAULTSAPPENDICES PD0009 V1.0 – 22 Jan 201638 Step 2a: Select the Main Menu button Step 1 Step 2 Step 3 Step 1a: Select the controller to connect to Step 3a: Edit Asset Number Step 3b: Edit Serial Number Step 2b: Choose SCS SETUP Step 1b: Connect to the selected controller
  • 39. These three attributes are now set The address in this box is the address saved to the database In-field Set-up In-field Set-up TABLEOF CONTENTS INTRODUCTION &WARNINGS PROCESS OVERVIEW CONFIGURATION OVERVIEWCONFIGURATION WIRINGAND INSTALLATIONTESTINGIN-FIELDSET-UPFAULTSAPPENDICES PD0009 V1.0 – 22 Jan 2016 39 Select INSTALL ADDRESS If GPS is turned on, phone will automatically locate the current position Step 5: Double tap the map screen to position the coolers exact location with a yellow marker Step 7a: Select OUTLET/UNIT to enter other address information Step 4 Step 5 Step 7Step 6 Step 6a: Drag the yellow icon around to position the coolers exact location Step 7b: Enter the Outlet Name The Google address from the yellow marker is displayed here Use the Google address if correct Step 6b: Manually enter the address if the Google address is not correct Step 7c: Only if required, enter other address details, such as floor level if in a mall, or unit number Step 7d: Save all INSTALL ADDRESS data
  • 40. In-field Set-up In-field Set-up TABLEOF CONTENTS INTRODUCTION &WARNINGS PROCESS OVERVIEW CONFIGURATION OVERVIEWCONFIGURATION WIRINGAND INSTALLATIONTESTINGIN-FIELDSET-UPFAULTSAPPENDICES PD0009 V1.0 – 22 Jan 201640 A fully set-up controller Type any appropriate notes Step 8 Step 9 Step 8a: Select the COOLER PHOTO Add a photo from your gallery Step 8b: Select the STORE PHOTO Select FINISHED
  • 41. Item Issue Actions 4-1 Cannot see or connect to the controller - Check BT is enabled on your phone - Ensure you are activated to the correct company access - Power cycle your phone - Power cycle the cabinet 4-2 Phone does not detect current location - Check GPS is enabled on your phone - Check you are not in an underground mall, as the phone amy not be able to get GPS in this case 4-3 Connects to the wrong controller - Check the signal strength shown besides each cooler ID. The closest is ususally the strongest - The cooler you are connected to will have a blinking light in the top right corner of the keypad - Before making changes to a controller, it is recommended to verify you are connected to the correct cooler by cycling lights, or checking temperature values Units arriving at the factory should be visually inspected for damage during transportation, or errors during packaging. If any issues are seen, please contact Wellington immediately. In-field Set-up In-field Set-up Troubleshooting TABLEOF CONTENTS INTRODUCTION &WARNINGS PROCESS OVERVIEW CONFIGURATION OVERVIEWCONFIGURATION WIRINGAND INSTALLATIONTESTINGIN-FIELDSET-UPFAULTSAPPENDICES PD0009 V1.0 – 22 Jan 2016 41
  • 42. PD0009 V1.0 – 22 Jan 201642
  • 43. Upload parameters from SCS to PC Copy SCS parameters to editable list Upload parameter file from local directory to server Download parameters from Editable list to SCS Save parameters from editable list to file Load parameters from file to editable list Download parameter file from server to local directory Parameters uploaded from the SCS are displayed in the left hand column Parameters being edited are displayed in the right hand column The Desktop App is intended for OEM’s and manufacturers. It supports easy creation, checking and saving of parameter files for Lab and Production use: • Requires a Blue-Giga USB dongle to support BT-LE • Uses the same activation code as for all other apps • Connects to the controller in the same way as the mobile app • Basic 4-screen interface (no hidden menus) - Diagnostics - Edit Parameters - Asset Info - Firmware Update †† Due to the poor handling of Bluetooth LE by Windows, use of the desktop app on Windows computers requires an external Bluetooth device (“dongle”). †† The supported dongle is Blue-Giga model BLED112, available from Blue-Giga stockists or from Wellington. Parameter Files APPENDIX 1 Generating Parameter Files Desktop Parameter Interface TABLEOF CONTENTS INTRODUCTION &WARNINGS PROCESS OVERVIEW CONFIGURATION OVERVIEWCONFIGURATION WIRINGAND INSTALLATIONTESTINGIN-FIELDSET-UPFAULTSAPPENDICES PD0009 V1.0 – 22 Jan 2016 43
  • 44. Step 1 Step 2 When you first run “SCS Connect Field”, you will be requested to enter an activation code. Contact your User Manager or Wellington to receive your activation code (you must be connected to the internet at the time of activation). The “SCS Connect Field” application runs on a PC. Download and install the application “SCS Connect Field” from the Wellington website www.wdtl.com/scs-support/ Appendix 1 Installation and Activation TABLEOF CONTENTS INTRODUCTION &WARNINGS PROCESS OVERVIEW CONFIGURATION OVERVIEWCONFIGURATION WIRINGAND INSTALLATIONTESTINGIN-FIELDSET-UPFAULTSAPPENDICES PD0009 V1.0 – 22 Jan 201644
  • 45. Parameter file creation. Always start with a known set of parameters. It is best to use the factory defaults parameter file in the cloud Select the existing parameter file SCS-FACTORY-DEFAULTS to work from Step 1 Step 2 Step 2b Ensure all parameters you want to include in the Parameter File have a tick against them Step 2a Edit the parameters in the right hand column (The left hand column values are NOT the ones that will be in the parameter file) The number of parameters selected is shown Editing Parameters Step 2c When ready, push edit value to a file Appendix 1 Parameter File Generation TABLEOF CONTENTS INTRODUCTION &WARNINGS PROCESS OVERVIEW CONFIGURATION OVERVIEWCONFIGURATION WIRINGAND INSTALLATIONTESTINGIN-FIELDSET-UPFAULTSAPPENDICES PD0009 V1.0 – 22 Jan 2016 45
  • 46. Set the Parameter File Attributes Step 3c Mfg is preset to the activated Mfg Step 3a The title is the name that will be viewable by the Cradle Programmer Step 3 Step 4 Upload the file to the cloud. It will open a file selection box to select which file to upload Uploading to the cloud Step 3d If this parameter file is to be specific to one Owner, choose it here, otherwise, set it to “All” Step 3e If this parameter file is for production release, it must be set to “Released”, or it will not be viewable by the Cradle Programmer Step 3b If this parameter file is to be specific to one Model, choose it here, otherwise, leave it blank Step 3f Select “SAVE” once completed to save it as a .wcfg file on your computer Message after a successful upload Uploading the file to the cloud only makes it available for downloading. The file still needs to be downloaded from the cloud by the UART programmer before it can use it. Appendix 1 Parameter File Generation - cont TABLEOF CONTENTS INTRODUCTION &WARNINGS PROCESS OVERVIEW CONFIGURATION OVERVIEWCONFIGURATION WIRINGAND INSTALLATIONTESTINGIN-FIELDSET-UPFAULTSAPPENDICES PD0009 V1.0 – 22 Jan 201646
  • 47. PD0009 V1.0 – 22 Jan 2016 47
  • 48. SERVICE CENTER CONTACT ADDRESSES South America North America Australasia Asia Europe North America Australasia Asia Europe © 2016 Wellington Drive Technologies Limited Saving Generation for the Next Generation 21 Arrenway Drive, Rosedale, Auckland 0632, New Zealand PO Box 302-533, North Harbour, Auckland 0751, New Zealand Phone:    + 64 9 477 4500,  Fax:   + 64 9 479 5540, Email: info@wdtl.com Website: www.wdtl.com