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Manufacturing - Case Study

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Manufacturing - Case Study

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Explore client case study on Manufacturing Industry Asset Management. Asset Infinity is one of the leading asset tracking and management software widely used in various industries by a multitude of brands. It is an asset tracking and management software, hosted on the Microsoft Azure Cloud Services with 99.9% uptime guaranteed.

Asset Infinity facilitates you with asset tracking, inventory management, preventive maintenance, complaints/ticketing/breakdown maintenance, depreciation management, resource allocation management, and user management to replace old spreadsheets with a new experience of customized software.

The tracking of assets with Asset Infinity has become easier than before with barcodes, RFID, NFC, and geographic location to leave an asset trail behind and streamline the auditing processes.
Learn More: https://www.assetinfinity.com/solutions/equipment-tracking-software

Explore client case study on Manufacturing Industry Asset Management. Asset Infinity is one of the leading asset tracking and management software widely used in various industries by a multitude of brands. It is an asset tracking and management software, hosted on the Microsoft Azure Cloud Services with 99.9% uptime guaranteed.

Asset Infinity facilitates you with asset tracking, inventory management, preventive maintenance, complaints/ticketing/breakdown maintenance, depreciation management, resource allocation management, and user management to replace old spreadsheets with a new experience of customized software.

The tracking of assets with Asset Infinity has become easier than before with barcodes, RFID, NFC, and geographic location to leave an asset trail behind and streamline the auditing processes.
Learn More: https://www.assetinfinity.com/solutions/equipment-tracking-software

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Manufacturing - Case Study

  1. 1. Asset Infinity Case Study Manufacturing
  2. 2. www.assetinfinity.com Manufacturers using Asset Infinity
  3. 3. www.assetinfinity.com Automotive Manufacturing Need • Automotive Manufacturing companies manage large plants, machines, assembly lines, warehouses. • All Plant and Machinery require regular preventive and other maintenance activities. • In case of breakdowns, repairs should happen immediately to prevent business loss. • Spares and consumables inventory need be maintained for quick repairs. • Breakdown incidence information should reach the maintenance team as quickly as possible. • In the event of delays in preventive and corrective maintenance, the supervisors should be alerted. • Audits and physical verifications need to be conducted across the plants for statutory compliances • Reports like MTBF, MTTR, Machine-wise Breakdown Analysis are required for quality management
  4. 4. www.assetinfinity.com Solution Delivered – Asset Infinity • Barcode/ QR code based Asset tags for each equipment. • Mobile and web app for preventive and breakdown maintenance • Preventive maintenance schedules for each equipment assigned to technician. • Online helpdesk/ticketing system configured for breakdown maintenance. • Tracking of Plant, IT and non-IT assets across multiple locations. • Discarding assets after their end of life, or when they are lost or stolen • Requisition and Procurement of assets – Workflow based Asset Requests, Purchase Orders and Goods Receipt • Spare Part and consumables inventory management • Email based reminders and escalations for delayed activities. • Cost recording for repairs, labor and spares used in each maintenance activity. • Analysis of Costs incurred on an asset, per category, vendor etc. • Non-asset based activities planning like Pest control, Fire-drills, weekly cleaning • Provision to record manufacturing outputs and utilities consumption
  5. 5. www.assetinfinity.com Benefits Achieved • Visibility of plant asset condition to the management and the plant teams. • Central helpdesk to monitor breakdown and preventive maintenance tasks. • Visibility of spares consumption per work-order for repairs. • Improved work allocation for plant maintenance managers. • Better service levels achieved. • Overall reduction in cost of operation and maintenance. • Improved productivity and better customer satisfaction. • Recording manufacturing outputs against budgets for each plant/unit.
  6. 6. www.assetinfinity.com Asset Tagging – Barcode Labels • Asset code configurator • Asset label designer – Barcode/QR Code • RFID/QR/Barcode options • Stickers with strong adhesive • Non removable ink on durable polyester sticker • Scannable using our Mobile Apps on Android and iOS
  7. 7. www.assetinfinity.com Asset Movement History
  8. 8. www.assetinfinity.com Breakdown Maintenance - Helpdesk • The breakdown tickets raised by plant manager • Intimation sent by SMS, email and notification to the technician/supervisor • Recording of repairs done, costs incurred and spares consumed • On completion of work, happy-code (OTP) is provided by the plant manager to technician
  9. 9. www.assetinfinity.com Central Helpdesk
  10. 10. www.assetinfinity.com Mobile App for Breakdown Maintenance Pending Tickets Closing Tickets
  11. 11. www.assetinfinity.com Preventive Maintenance Schedules (PMS) • Simple planned maintenance system for managing schedules of equipment maintenance in each plant area • Work order creation and assignment to technicians • Create checklists in schedules for tasks to be done periodically • Define Frequency/Occurrence of activities – daily, weekly, monthly • Reminders to technicians through mobile notifications, SMS and email • Alerts and escalations for reminders and delays • Pending Activities tracking by using filters to make custom reports • Labour, spares and consumable costs tagging to work orders
  12. 12. www.assetinfinity.com Pending Activities with Technicians
  13. 13. www.assetinfinity.com Audits & Physical Verifications • Create audits based on locations, categories or departments • Assign unique set of assets to a single employee • No overlapping of assets assigned, to avoid confusions • Users can mark the assets as: • Present • Not Present • Present with incorrect details • Users can verify assets on their Android/iOS devices – online/offline • Users can search for assets during an audit using built-in barcode/QR code scanner
  14. 14. www.assetinfinity.com Physical Verification on Mobile
  15. 15. www.assetinfinity.com Physical Verification on Mobile Present Not Present Present with incorrect details
  16. 16. www.assetinfinity.com Output & Consumption Tracking • Daily recording of manufacturing output or electricity, gas, water meters by plant managers • Alerts and warnings when the consumption crosses the budgeted value • Utilization reports to maintain consumption across plants • Budget forecasting from previous utility consumption records • Preventing over usage and wastage of utilities
  17. 17. www.assetinfinity.com Adding meters for recording usage
  18. 18. www.assetinfinity.com Recording meter readings for outputs
  19. 19. Contact Us e: sales@assetinfinity.com t: +91 – 987 103 7091 a: B – 4, Sector 6, Noida – 201301, U.P., India w: www.assetinfinity.com

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