2. WROUGHT ALLOYS
Cold worked metal that has
been plastically deformed to
alter the shape of the
structure and certain
mechanical properties.
Wrought---Beaten
5. COLD WORKING
Process in which a metal is hammered, drawn or
bent into shapes at temperature well below the
crystallization temperature of metal(often at
room temperature)
Cold working increase hardness, strength and
prop.limit
Decrease corrosion resistance and ductility
6. ANNEALING
Controlled heating and cooling process designed to
produce the desired properties
Annealing temperature is half the melting point of a
pure metal or the fusion temperature of an alloy
Increase softening, plastic deformation potential and
improve machinability
7. Effects of annealing on cold worked metal
Cold working Annealing
Low ductility
Distorted grains
Reverse in 3 stages
Recovery
Re crystallization
Grain growth
8. Recovery
Recovery of ductility and corrosion resistance
Recrystallization/Re crystallization Temperature
Usually 1 hour in which the crystalline grain structure
is revived. makes metal soft and ductile(suitable for
clasps)
Grain growth
Occurs in a way to minimize grain boundery area with
large grains consuming small grains. Coarse grain
structure is produced
13. Martensitic stainless steel
Can be heat treated
Body centered Cubic- BCC
High strength and hardness
Used for surgical and cutting instruments
Less corrosion resistance than other types
14. Ferritic stainless steel
Good corrosion resistance provided strength is not
required
BCC
Can not be heat treated or readily work hardened
15. Austenitic stainless steel
Most corrosion resistant of all types(due to high nickle
content and chromium)..also maintain it at this form
at room temperature.
Highly ductile
FCC
Widely used in dentistry
ortho wires
endo instruments
Paedriatic crowns
16. Corossion Resistance
Chromium forms passivating adherent oxide layer
which prevent corrosion. CHROMIUM OXIDE
Loss of passivation occurs by
Sensitization(% age of chromium less than 13% and
more than 27%)
Poor oral hygiene
Excessive heat treatment during soldering/welding
ALSO CALLED WELD DECAY
17. SELF PASSIVATING ALLOYS:
Chromium
Titanium
Aluminium
Inherent ability to form resistant oxide layer and
maintain polished surface for years
21. Titanium Alloys
Titanium has a and b phase.
Alloying elements added to stabilize a or b phase
(Ti-6Al-4V)
a phase is strong but not moldable at room
temperatures (Alumium is a stabilizer, increase
strength)
b phase is moldable at room temperature
(Vandaium, Palladium or copper are stabilizers to
increase corossion resistance)
23. Orthodontic Wires
Apply forces to mal aligned teeth to change their
position and to maintain an ideal dental arch
24. Requirements for orthodontic wires
Spring back potential
High stiffness
Ability to bent without fracture
Ability to be joined by soldering or welding
Excellent corrosion resistance
Ductility to be formed into various shapes
Low cost
28. Cross sections of orthodontic wires
E Circular
Rounded
Stiffness of wires depend upon their thickness
Increasing thickness from 0.6-0.7 mm increase the
stiffness by factor 0f 1.86.
29. Available materials
Stainless steel
Co-Cr-Ni(elgiloy)
Ni-Ti
B titanium
Gold alloys—lacked flexibility and tensile strength,
inappropriate for joining etc. (obsolete)
TYPE IV
30. Stainless steel ortho wires
18-8 Austenitic stainless steel(18% cr and 8%Ni)
Processed through rolling and drawing
Moldable
High elastic modulus to apply large forces
Low spring back potential
Smaller diameter used to apply small forces
Annealing reheated at450 C for 7-10 min before use
Soldering gold and silver solders are used
31. Co-Cr-Ni ortho wires (Elgiloy)
Available as wire and bands
Composition same as that of casting alloys except low
%age of cobalt and chromium
Mechanical properties similar to stainless steel
Processing available in various tempers(color coded)
Soft, ductile,semiresilient and resilient
32. B-Titanium ortho wires
B crystallographic form of Ti above 885o
Vandium,molybdenum and tantalum stabilize B form
at room temperature
COMPOSITION
Ti 78%
Molybdenum 11.5%
Zirconium 6%
Tin 4.5%
33.
34. Mechanical properties
Yield strength and elastic modulus is intermediate
between S.S,Elgiloy and Ni Ti
Better spring back than stainless steel and elgiloy
Moldable(structure near to austenitic stainless steel)
High weldability(only orthowire)
Excellent corrosion resistance due to Ti Oxide
35. Wrought Nickel Titanium (Ni –Ti) or
Shape Memory Alloy.
Also known as
Nitinol
Composition
Nickel Ni 55%
Titanium 45%
Small amounts of
copper cobalt and
chromium
36. Crystallograhic Phases of Niti
Austenitic Ni Ti phase
High temperature low stress form
Complex ordered bcc structure
Martensitic Ni Ti phase
Low temperature high stress form
Distorted monoclinic, triclinic or hexagonal structure.
37. Transformation of phase
High temperature low stress form
Austenite high stress low ductility
high stress low temperature
Martensite low strength high ductility form
38.
39. Temperature transition range
Below TTR…………Martensitic form
Above TTR………..Alloy returns to original shape
Austenite
40. Shape memory effect
Lowering the TTR to oral temperature creates shape
memory effect in Niti.
Co added to reduce TTR
Orthodontic wires exist as austenite at room
temperature
Converts to Martensite on transition from TTR-Oral
temp
41. Super Elasticity
Some amount of permanent deformation remains in
wire.
Required because very low and nearly constant forces
provided by wires during unloading
Austenite to Martensite transition induced by stress.
46. Requirements for Endo Materials
Super elasticity
Different values of stiffness and ductility required for
exploring canals and debridement.
47. ALLOY STIFFNESS/MOE SPRINGBACK DUCTILITY EASE OF
SOLDERING/
WELDING
Stainless
Steel
HIGH GOOD ADEQUATE REASONABLE
Gold
Alloy
MEDIUM ADEQUATE ADEQUATE EASY
Co/Cr HIGH ADEQUATE
AFTER HEAT
TREATMENT
VERY
GOOD—in
soft state
DIFFICULT
Ni/Ti LOW EXCELLENT POOR DIFFICULT
B-Ti MEDIUM GOOD ADEQUATE ONLY WELDING