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WROUGHT ALLOYS
 Cold worked metal that has
been plastically deformed to
alter the shape of the
structure and certain
mechanical properties.
 Wrought---Beaten
Applications of wrought Alloys
 Orthodontic wires
 Clasps for partial denture
 Endodontic instruments
 Prefabricated pediatric crowns
 Surgical instruments
WROUGHT ALLOYS
Stainless steel
Orthowires,paed
crowns,Endo
instts,surgical instt,clasps
Nickle Titanium
(Ni ti)
Ortho wires
Endo instruments
Cobalt
Chromium
Beta
Titanium
Wrought
commercially
pure Titanium
COLD WORKING
 Process in which a metal is hammered, drawn or
bent into shapes at temperature well below the
crystallization temperature of metal(often at
room temperature)
 Cold working increase hardness, strength and
prop.limit
 Decrease corrosion resistance and ductility
ANNEALING
 Controlled heating and cooling process designed to
produce the desired properties
 Annealing temperature is half the melting point of a
pure metal or the fusion temperature of an alloy
 Increase softening, plastic deformation potential and
improve machinability
Effects of annealing on cold worked metal
Cold working Annealing
 Low ductility
 Distorted grains
 Reverse in 3 stages
 Recovery
 Re crystallization
 Grain growth
 Recovery
Recovery of ductility and corrosion resistance
 Recrystallization/Re crystallization Temperature
Usually 1 hour in which the crystalline grain structure
is revived. makes metal soft and ductile(suitable for
clasps)
 Grain growth
 Occurs in a way to minimize grain boundery area with
large grains consuming small grains. Coarse grain
structure is produced
 WROUGHT STAINLESS STEEL ALLOYS
Stainless Steel
 12-30% chromium added
with iron and carbon makes
STAINLESS STEEL
 TYPES
 Ferrite
 Austenite
 Martensite
Composition
Types Chromium Nickle Carbon
Ferrite(bcc) 11.5-27% 0 0.2
Austenite(fcc) 16-26 7-22 0.25
Martensite(bcc) 11.5-17 2.5 0.15-1.2
Martensitic stainless steel
 Can be heat treated
 Body centered Cubic- BCC
 High strength and hardness
 Used for surgical and cutting instruments
 Less corrosion resistance than other types
Ferritic stainless steel
 Good corrosion resistance provided strength is not
required
 BCC
 Can not be heat treated or readily work hardened
Austenitic stainless steel
 Most corrosion resistant of all types(due to high nickle
content and chromium)..also maintain it at this form
at room temperature.
 Highly ductile
 FCC
 Widely used in dentistry
 ortho wires
 endo instruments
 Paedriatic crowns
Corossion Resistance
 Chromium forms passivating adherent oxide layer
which prevent corrosion. CHROMIUM OXIDE
 Loss of passivation occurs by
 Sensitization(% age of chromium less than 13% and
more than 27%)
 Poor oral hygiene
 Excessive heat treatment during soldering/welding
 ALSO CALLED WELD DECAY
SELF PASSIVATING ALLOYS:
 Chromium
 Titanium
 Aluminium
 Inherent ability to form resistant oxide layer and
maintain polished surface for years
 TITANIUM & TITANIUM ALLOYS
Properties of titanium
 Corrosion resistance(form most stable oxide layer)
 Low density(light weight of prosthesis)
 Biocompatible
 Low modulus(less brittle)
 High strength as compared to stainless steel
Applications of Titanium
COMMERCIALLY PURE TITANIUM
 Implants
 Crowns
 Partial dentures
 Ortho wires
TITANIUM ALLOYS(Ti-6Al-4V)
Ortho wires
Titanium Alloys
 Titanium has a and b phase.
 Alloying elements added to stabilize a or b phase
(Ti-6Al-4V)
 a phase is strong but not moldable at room
temperatures (Alumium is a stabilizer, increase
strength)
 b phase is moldable at room temperature
(Vandaium, Palladium or copper are stabilizers to
increase corossion resistance)
ORTHODONTIC WIRES
Orthodontic Wires
 Apply forces to mal aligned teeth to change their
position and to maintain an ideal dental arch
Requirements for orthodontic wires
 Spring back potential
 High stiffness
 Ability to bent without fracture
 Ability to be joined by soldering or welding
 Excellent corrosion resistance
 Ductility to be formed into various shapes
 Low cost
ORTHODONTIC FORCES
Cross sections of orthodontic wires
 E Circular
 Rounded
 Stiffness of wires depend upon their thickness
 Increasing thickness from 0.6-0.7 mm increase the
stiffness by factor 0f 1.86.
Available materials
 Stainless steel
 Co-Cr-Ni(elgiloy)
 Ni-Ti
 B titanium
 Gold alloys—lacked flexibility and tensile strength,
inappropriate for joining etc. (obsolete)
TYPE IV
Stainless steel ortho wires
 18-8 Austenitic stainless steel(18% cr and 8%Ni)
 Processed through rolling and drawing
 Moldable
 High elastic modulus to apply large forces
 Low spring back potential
 Smaller diameter used to apply small forces
 Annealing reheated at450 C for 7-10 min before use
 Soldering gold and silver solders are used
Co-Cr-Ni ortho wires (Elgiloy)
 Available as wire and bands
 Composition same as that of casting alloys except low
%age of cobalt and chromium
 Mechanical properties similar to stainless steel
 Processing available in various tempers(color coded)
 Soft, ductile,semiresilient and resilient
B-Titanium ortho wires
 B crystallographic form of Ti above 885o
 Vandium,molybdenum and tantalum stabilize B form
at room temperature
 COMPOSITION
 Ti 78%
 Molybdenum 11.5%
 Zirconium 6%
 Tin 4.5%
Mechanical properties
 Yield strength and elastic modulus is intermediate
between S.S,Elgiloy and Ni Ti
 Better spring back than stainless steel and elgiloy
 Moldable(structure near to austenitic stainless steel)
 High weldability(only orthowire)
 Excellent corrosion resistance due to Ti Oxide
Wrought Nickel Titanium (Ni –Ti) or
Shape Memory Alloy.
 Also known as
Nitinol
 Composition
 Nickel Ni 55%
 Titanium 45%
 Small amounts of
copper cobalt and
chromium
Crystallograhic Phases of Niti
 Austenitic Ni Ti phase
 High temperature low stress form
 Complex ordered bcc structure
 Martensitic Ni Ti phase
 Low temperature high stress form
 Distorted monoclinic, triclinic or hexagonal structure.
Transformation of phase
 High temperature low stress form
Austenite high stress low ductility
high stress low temperature
Martensite low strength high ductility form
Temperature transition range
 Below TTR…………Martensitic form
 Above TTR………..Alloy returns to original shape
 Austenite
Shape memory effect
 Lowering the TTR to oral temperature creates shape
memory effect in Niti.
 Co added to reduce TTR
 Orthodontic wires exist as austenite at room
temperature
 Converts to Martensite on transition from TTR-Oral
temp
Super Elasticity
 Some amount of permanent deformation remains in
wire.
 Required because very low and nearly constant forces
provided by wires during unloading
 Austenite to Martensite transition induced by stress.
MECHANICAL PROPERTIES
 LESS ELASTIC MODULUS
 HIGH SPRING BACK
 HIGH RESILIENCE
LIMITATIONS OF NiTi
 Require special bending technique
 Brittle, cannot be soldered or welded
 Rough surface
Endodontic instruments
 Types include
Reamers and files
Spreaders
 Materials used
 Stainless steel
 Ni Ti
Requirements for Endo Materials
 Super elasticity
 Different values of stiffness and ductility required for
exploring canals and debridement.
ALLOY STIFFNESS/MOE SPRINGBACK DUCTILITY EASE OF
SOLDERING/
WELDING
Stainless
Steel
HIGH GOOD ADEQUATE REASONABLE
Gold
Alloy
MEDIUM ADEQUATE ADEQUATE EASY
Co/Cr HIGH ADEQUATE
AFTER HEAT
TREATMENT
VERY
GOOD—in
soft state
DIFFICULT
Ni/Ti LOW EXCELLENT POOR DIFFICULT
B-Ti MEDIUM GOOD ADEQUATE ONLY WELDING

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WROUGHT ALLOYS

  • 1.
  • 2. WROUGHT ALLOYS  Cold worked metal that has been plastically deformed to alter the shape of the structure and certain mechanical properties.  Wrought---Beaten
  • 3. Applications of wrought Alloys  Orthodontic wires  Clasps for partial denture  Endodontic instruments  Prefabricated pediatric crowns  Surgical instruments
  • 4. WROUGHT ALLOYS Stainless steel Orthowires,paed crowns,Endo instts,surgical instt,clasps Nickle Titanium (Ni ti) Ortho wires Endo instruments Cobalt Chromium Beta Titanium Wrought commercially pure Titanium
  • 5. COLD WORKING  Process in which a metal is hammered, drawn or bent into shapes at temperature well below the crystallization temperature of metal(often at room temperature)  Cold working increase hardness, strength and prop.limit  Decrease corrosion resistance and ductility
  • 6. ANNEALING  Controlled heating and cooling process designed to produce the desired properties  Annealing temperature is half the melting point of a pure metal or the fusion temperature of an alloy  Increase softening, plastic deformation potential and improve machinability
  • 7. Effects of annealing on cold worked metal Cold working Annealing  Low ductility  Distorted grains  Reverse in 3 stages  Recovery  Re crystallization  Grain growth
  • 8.  Recovery Recovery of ductility and corrosion resistance  Recrystallization/Re crystallization Temperature Usually 1 hour in which the crystalline grain structure is revived. makes metal soft and ductile(suitable for clasps)  Grain growth  Occurs in a way to minimize grain boundery area with large grains consuming small grains. Coarse grain structure is produced
  • 9.  WROUGHT STAINLESS STEEL ALLOYS
  • 10. Stainless Steel  12-30% chromium added with iron and carbon makes STAINLESS STEEL  TYPES  Ferrite  Austenite  Martensite
  • 11.
  • 12. Composition Types Chromium Nickle Carbon Ferrite(bcc) 11.5-27% 0 0.2 Austenite(fcc) 16-26 7-22 0.25 Martensite(bcc) 11.5-17 2.5 0.15-1.2
  • 13. Martensitic stainless steel  Can be heat treated  Body centered Cubic- BCC  High strength and hardness  Used for surgical and cutting instruments  Less corrosion resistance than other types
  • 14. Ferritic stainless steel  Good corrosion resistance provided strength is not required  BCC  Can not be heat treated or readily work hardened
  • 15. Austenitic stainless steel  Most corrosion resistant of all types(due to high nickle content and chromium)..also maintain it at this form at room temperature.  Highly ductile  FCC  Widely used in dentistry  ortho wires  endo instruments  Paedriatic crowns
  • 16. Corossion Resistance  Chromium forms passivating adherent oxide layer which prevent corrosion. CHROMIUM OXIDE  Loss of passivation occurs by  Sensitization(% age of chromium less than 13% and more than 27%)  Poor oral hygiene  Excessive heat treatment during soldering/welding  ALSO CALLED WELD DECAY
  • 17. SELF PASSIVATING ALLOYS:  Chromium  Titanium  Aluminium  Inherent ability to form resistant oxide layer and maintain polished surface for years
  • 18.  TITANIUM & TITANIUM ALLOYS
  • 19. Properties of titanium  Corrosion resistance(form most stable oxide layer)  Low density(light weight of prosthesis)  Biocompatible  Low modulus(less brittle)  High strength as compared to stainless steel
  • 20. Applications of Titanium COMMERCIALLY PURE TITANIUM  Implants  Crowns  Partial dentures  Ortho wires TITANIUM ALLOYS(Ti-6Al-4V) Ortho wires
  • 21. Titanium Alloys  Titanium has a and b phase.  Alloying elements added to stabilize a or b phase (Ti-6Al-4V)  a phase is strong but not moldable at room temperatures (Alumium is a stabilizer, increase strength)  b phase is moldable at room temperature (Vandaium, Palladium or copper are stabilizers to increase corossion resistance)
  • 23. Orthodontic Wires  Apply forces to mal aligned teeth to change their position and to maintain an ideal dental arch
  • 24. Requirements for orthodontic wires  Spring back potential  High stiffness  Ability to bent without fracture  Ability to be joined by soldering or welding  Excellent corrosion resistance  Ductility to be formed into various shapes  Low cost
  • 26.
  • 27.
  • 28. Cross sections of orthodontic wires  E Circular  Rounded  Stiffness of wires depend upon their thickness  Increasing thickness from 0.6-0.7 mm increase the stiffness by factor 0f 1.86.
  • 29. Available materials  Stainless steel  Co-Cr-Ni(elgiloy)  Ni-Ti  B titanium  Gold alloys—lacked flexibility and tensile strength, inappropriate for joining etc. (obsolete) TYPE IV
  • 30. Stainless steel ortho wires  18-8 Austenitic stainless steel(18% cr and 8%Ni)  Processed through rolling and drawing  Moldable  High elastic modulus to apply large forces  Low spring back potential  Smaller diameter used to apply small forces  Annealing reheated at450 C for 7-10 min before use  Soldering gold and silver solders are used
  • 31. Co-Cr-Ni ortho wires (Elgiloy)  Available as wire and bands  Composition same as that of casting alloys except low %age of cobalt and chromium  Mechanical properties similar to stainless steel  Processing available in various tempers(color coded)  Soft, ductile,semiresilient and resilient
  • 32. B-Titanium ortho wires  B crystallographic form of Ti above 885o  Vandium,molybdenum and tantalum stabilize B form at room temperature  COMPOSITION  Ti 78%  Molybdenum 11.5%  Zirconium 6%  Tin 4.5%
  • 33.
  • 34. Mechanical properties  Yield strength and elastic modulus is intermediate between S.S,Elgiloy and Ni Ti  Better spring back than stainless steel and elgiloy  Moldable(structure near to austenitic stainless steel)  High weldability(only orthowire)  Excellent corrosion resistance due to Ti Oxide
  • 35. Wrought Nickel Titanium (Ni –Ti) or Shape Memory Alloy.  Also known as Nitinol  Composition  Nickel Ni 55%  Titanium 45%  Small amounts of copper cobalt and chromium
  • 36. Crystallograhic Phases of Niti  Austenitic Ni Ti phase  High temperature low stress form  Complex ordered bcc structure  Martensitic Ni Ti phase  Low temperature high stress form  Distorted monoclinic, triclinic or hexagonal structure.
  • 37. Transformation of phase  High temperature low stress form Austenite high stress low ductility high stress low temperature Martensite low strength high ductility form
  • 38.
  • 39. Temperature transition range  Below TTR…………Martensitic form  Above TTR………..Alloy returns to original shape  Austenite
  • 40. Shape memory effect  Lowering the TTR to oral temperature creates shape memory effect in Niti.  Co added to reduce TTR  Orthodontic wires exist as austenite at room temperature  Converts to Martensite on transition from TTR-Oral temp
  • 41. Super Elasticity  Some amount of permanent deformation remains in wire.  Required because very low and nearly constant forces provided by wires during unloading  Austenite to Martensite transition induced by stress.
  • 42.
  • 43. MECHANICAL PROPERTIES  LESS ELASTIC MODULUS  HIGH SPRING BACK  HIGH RESILIENCE
  • 44. LIMITATIONS OF NiTi  Require special bending technique  Brittle, cannot be soldered or welded  Rough surface
  • 45. Endodontic instruments  Types include Reamers and files Spreaders  Materials used  Stainless steel  Ni Ti
  • 46. Requirements for Endo Materials  Super elasticity  Different values of stiffness and ductility required for exploring canals and debridement.
  • 47. ALLOY STIFFNESS/MOE SPRINGBACK DUCTILITY EASE OF SOLDERING/ WELDING Stainless Steel HIGH GOOD ADEQUATE REASONABLE Gold Alloy MEDIUM ADEQUATE ADEQUATE EASY Co/Cr HIGH ADEQUATE AFTER HEAT TREATMENT VERY GOOD—in soft state DIFFICULT Ni/Ti LOW EXCELLENT POOR DIFFICULT B-Ti MEDIUM GOOD ADEQUATE ONLY WELDING