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Green Note books
The search for ecofriendly note
            book..
 Arul Vignesh & Sasikumar (PSGIM)
the Indian pulp and paper industry
• Ranks at no. 15 in the world
• consumption at around 9.1 million tonnes/yr
• Highly fragmented
• 600 separate production units with capacities
  ranging from 5 tonnes/day to 1,000
  tonnes/day.
• 28 mills based on wood fiber, 200 agro-based,
  (bagasse and straw) and 360 on recovered
  paper
Major players in india
•   ITC
•   TNPL
•   JK
•   BILT
•   SESHAYEE
•   WEST COST
TNPL
• production capacity – 4,00,000 tonnes
• Largest bagasse based Paper Mill in the world.
• consumes more than 1 million tones of
  bagasse every year.
• Environmental Strategy of the Year Award
• Sales turn over - 1,184.45
• FSC certification by the Smart Wood
  Programme of the Rain Forest Alliance, USA

• Permission to use the Panda Logo on some
  TNPL brands from WWF’s Indian division
• Cost of note - Rs - 30
Itc classmates
•   Unit of itc
•   Sales over 2000 crores
•   4 units at Badrachalam, Kovai , Tribeni etc.
•   Cost of note – RS 35
JK
• Headquarters: New Delhi
• Branch location: New Delhi, Mumbai,
  Kolkata, Chennai
• No. of employees: close to 300 employees
• Turnover: RS. 1300 Cr
• Growth rate: 10%
BILT

• Headquarter: Ballarpur.
• Branch Location: Ahmedabad, Chennai, Kolkata,
  Mumbai, New Delhi
• No. of employees: 2476
• Turnover: Rs.4498.1 Cr
• Growth Rate: 18.2%
• A4 size Bilt Copier is Rs. 140.00
• Note book cost - RS 33
Parameters
•   Raw material efficiency
•   Clean Technology
•   Energy
•   Effluent management
•   Forestry
Raw materials
• Tnpl – 80 % bagasse based and 20 % wood
  pulp . Few products are 100 % baggasse based
• 55 kL water / MT

BILT - 2,88,293 hectares of forest timber
  available for bilt. 70% of wood is from FSC
  controlled forestry. Most of the procurement
  is from its own plantation in malaysia and
  from farm forestry in India.
ITC
     – ITC uses raw materials like Waste papers and
       Pulps, Hardwood and mesta, bamboo, lime burnt
       and rosins.
     – 50 KL / MT
JK
     – JK papers uses Hard wood, Pulp and Bamboo as it
       raw materials for production.
Score card
6

5

4
                                 tnpl
3                                itc
                                 jk
2                                bilt

1

0
    raw materials
Technology
                          TNPL
• process of implementing a 600 tpd Cement plant for
  converting mill wastes namely lime and fly ash to
  cement

• Pulp expansion - bagasse and deinking

• Bio-methanation plant for generation of methane gas
  from bagasse wash water subsequently augmented
• ♦ “Energy Efficiency Improvement in Chemical
  Recovery boiler.
• • Projects under Validation:
• ♦ 13.75 MW – Grid connected wind electricity
  generation project at Devarkulam by TNPL.
• • Project under Planning:
• ♦ Installation of Energy Efficient Boiler for
  Higher Steam and Power Generation.
ITC
• India’s first company to adopt chlorine free
   technology and upgraded to light ECF with ozone
   treatment.
• Its manufacturing unit in bhadrachalam was rated
   the “greenest unit” with 46% while the industry
   average was only 29%.
JK
• ECF bleaching not yet adopted

BILT
Information not available
Technology
6

5

4
                              tnpl
3                             itc
                              jk
2                             bilt

1

0
    technology
ITC - energy

• ITC is 98% self sufficient through co-
  generation of energy from bio-mass waste
  from wood pulp plantations.
• ITC has been 'carbon positive' four years in a
  row sequestering /storing twice the amount of
  CO2 that the company emits.
• ITC ventured into wind energy generation
  with 14 MW capacity and solar heaters.
TNPL
• 35 MW OF Green energy
• 20 MW of bio energy produced
                          BILT
• Only 9% of the energy used is from bio mass and
  remaining conventional energy is still used.
• But many energy saving measures are being
  taken.
                       JK
• Only conventional energy is mostly used.
Ratings
 3

2.5

 2
                         tnpl
1.5                      itc
                         jk
 1                       bilt

0.5

 0
      energy
Effluents
TNPL
      – TNPL Effluent Water Lift Irrigation Society(TEWLIS)
        "Activated Sludge Process".
      – Around 1700 acres of arid land are irrigated with the treated effluent
        water under TEWLIS scheme.
ITC
      – ITC has been 'Water Positive' for seven years in a row - creating two
        times more Rainwater Harvesting Potential than ITC's net
        consumption.
      – ZERO SOLID WASTE MANAGEMENT – fly ash, chipper dust, and plastic
        100%recycled.
Bilt
– Bilt’s plant bhigwan mill is certifies zero waste water discharge mill.
– At Bhigwan, an extensive effluent treatment plant to 88% percent of
  treated effluent.
– Participatory Water Management - Water User Association (WUA) and
  Water User Group (WUG)


                                   JK
– Activated sludge treatment process used. Lime kiln plant to regenerate
  line from lime sludge.
– Minimization of water consumption in different process through reuse
  and minimize waste water discharge upto 17%
Water effluent discharge
efluent     Bod             COD             Total         treated
                                            suspended     effleunt
                                            solids        discharge
Tnpl        < 10            180 - 200       40 – 45 ppm   40 KL / MT


itc         23               172            60            44 KL / MT


jk          not available


bilt                        Not availbale
Ratings
6

5

4
                                  tnpl
3                                 itc
                                  jk
2                                 bilt

1

0
    efflent discharge
Forestry
•    TNPL - 60 , 000 acres ( increase to 1 lac )
•    ITC - 2,71,000 acres
•   Jk - 35 , 000 acres
•   BILT – 40,000 acres
Ratings for forestry
6

5

4
                                      tnpl
3                                     itc
                                      jk
2                                     bilt

1

0
    forestry
CSR initiatives

• Itc – wow
• Tnpl – 3 % PAT - Education and water
Overall rating.
25


20   2.5

      5     2
                                energy
15
            5                   forestry
      5                         effluents
10
            4                   technology
                    1     0
     4.5                 2.5    raw materilals
                   2.5
5           3.5
                   2      3
      5            2      1
            3.5           2
0                  1
     tnpl   itc    jk    bilt
Recommendation
• Buy TNPL note books which are the most
  ecofriendly notebooks produced in India.

• ITC class mate is the second option.
Thank you

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Green note books search for eco friendly notebooks

  • 1. Green Note books The search for ecofriendly note book.. Arul Vignesh & Sasikumar (PSGIM)
  • 2. the Indian pulp and paper industry • Ranks at no. 15 in the world • consumption at around 9.1 million tonnes/yr • Highly fragmented • 600 separate production units with capacities ranging from 5 tonnes/day to 1,000 tonnes/day. • 28 mills based on wood fiber, 200 agro-based, (bagasse and straw) and 360 on recovered paper
  • 3. Major players in india • ITC • TNPL • JK • BILT • SESHAYEE • WEST COST
  • 4. TNPL • production capacity – 4,00,000 tonnes • Largest bagasse based Paper Mill in the world. • consumes more than 1 million tones of bagasse every year. • Environmental Strategy of the Year Award • Sales turn over - 1,184.45
  • 5. • FSC certification by the Smart Wood Programme of the Rain Forest Alliance, USA • Permission to use the Panda Logo on some TNPL brands from WWF’s Indian division • Cost of note - Rs - 30
  • 6. Itc classmates • Unit of itc • Sales over 2000 crores • 4 units at Badrachalam, Kovai , Tribeni etc. • Cost of note – RS 35
  • 7. JK • Headquarters: New Delhi • Branch location: New Delhi, Mumbai, Kolkata, Chennai • No. of employees: close to 300 employees • Turnover: RS. 1300 Cr • Growth rate: 10%
  • 8. BILT • Headquarter: Ballarpur. • Branch Location: Ahmedabad, Chennai, Kolkata, Mumbai, New Delhi • No. of employees: 2476 • Turnover: Rs.4498.1 Cr • Growth Rate: 18.2% • A4 size Bilt Copier is Rs. 140.00 • Note book cost - RS 33
  • 9. Parameters • Raw material efficiency • Clean Technology • Energy • Effluent management • Forestry
  • 10. Raw materials • Tnpl – 80 % bagasse based and 20 % wood pulp . Few products are 100 % baggasse based • 55 kL water / MT BILT - 2,88,293 hectares of forest timber available for bilt. 70% of wood is from FSC controlled forestry. Most of the procurement is from its own plantation in malaysia and from farm forestry in India.
  • 11. ITC – ITC uses raw materials like Waste papers and Pulps, Hardwood and mesta, bamboo, lime burnt and rosins. – 50 KL / MT JK – JK papers uses Hard wood, Pulp and Bamboo as it raw materials for production.
  • 12. Score card 6 5 4 tnpl 3 itc jk 2 bilt 1 0 raw materials
  • 13. Technology TNPL • process of implementing a 600 tpd Cement plant for converting mill wastes namely lime and fly ash to cement • Pulp expansion - bagasse and deinking • Bio-methanation plant for generation of methane gas from bagasse wash water subsequently augmented
  • 14. • ♦ “Energy Efficiency Improvement in Chemical Recovery boiler. • • Projects under Validation: • ♦ 13.75 MW – Grid connected wind electricity generation project at Devarkulam by TNPL. • • Project under Planning: • ♦ Installation of Energy Efficient Boiler for Higher Steam and Power Generation.
  • 15. ITC • India’s first company to adopt chlorine free technology and upgraded to light ECF with ozone treatment. • Its manufacturing unit in bhadrachalam was rated the “greenest unit” with 46% while the industry average was only 29%. JK • ECF bleaching not yet adopted BILT Information not available
  • 16. Technology 6 5 4 tnpl 3 itc jk 2 bilt 1 0 technology
  • 17. ITC - energy • ITC is 98% self sufficient through co- generation of energy from bio-mass waste from wood pulp plantations. • ITC has been 'carbon positive' four years in a row sequestering /storing twice the amount of CO2 that the company emits. • ITC ventured into wind energy generation with 14 MW capacity and solar heaters.
  • 18. TNPL • 35 MW OF Green energy • 20 MW of bio energy produced BILT • Only 9% of the energy used is from bio mass and remaining conventional energy is still used. • But many energy saving measures are being taken. JK • Only conventional energy is mostly used.
  • 19. Ratings 3 2.5 2 tnpl 1.5 itc jk 1 bilt 0.5 0 energy
  • 20. Effluents TNPL – TNPL Effluent Water Lift Irrigation Society(TEWLIS) "Activated Sludge Process". – Around 1700 acres of arid land are irrigated with the treated effluent water under TEWLIS scheme. ITC – ITC has been 'Water Positive' for seven years in a row - creating two times more Rainwater Harvesting Potential than ITC's net consumption. – ZERO SOLID WASTE MANAGEMENT – fly ash, chipper dust, and plastic 100%recycled.
  • 21. Bilt – Bilt’s plant bhigwan mill is certifies zero waste water discharge mill. – At Bhigwan, an extensive effluent treatment plant to 88% percent of treated effluent. – Participatory Water Management - Water User Association (WUA) and Water User Group (WUG) JK – Activated sludge treatment process used. Lime kiln plant to regenerate line from lime sludge. – Minimization of water consumption in different process through reuse and minimize waste water discharge upto 17%
  • 22. Water effluent discharge efluent Bod COD Total treated suspended effleunt solids discharge Tnpl < 10 180 - 200 40 – 45 ppm 40 KL / MT itc 23 172 60 44 KL / MT jk not available bilt Not availbale
  • 23. Ratings 6 5 4 tnpl 3 itc jk 2 bilt 1 0 efflent discharge
  • 24. Forestry • TNPL - 60 , 000 acres ( increase to 1 lac ) • ITC - 2,71,000 acres • Jk - 35 , 000 acres • BILT – 40,000 acres
  • 25. Ratings for forestry 6 5 4 tnpl 3 itc jk 2 bilt 1 0 forestry
  • 26. CSR initiatives • Itc – wow • Tnpl – 3 % PAT - Education and water
  • 27. Overall rating. 25 20 2.5 5 2 energy 15 5 forestry 5 effluents 10 4 technology 1 0 4.5 2.5 raw materilals 2.5 5 3.5 2 3 5 2 1 3.5 2 0 1 tnpl itc jk bilt
  • 28. Recommendation • Buy TNPL note books which are the most ecofriendly notebooks produced in India. • ITC class mate is the second option.