Manufacturing Operations Specialist
10-03-2023
Smart Factory Implementation
Arsalan Khan
BDS

Machines Installation
1°
Auto Guided Vehicle (AGV)
2°
Digital Component Traceability System
3°
Line Supervisor & Electronic SOP
4°
Digital Dashboards
5°

5th Machine Installation
Projects Completion Celebrations
Celebration dinner by Country Manager
With Project Team from shop floor
after successful completion of
installation of the line.
• A milestone that seemed to be a far-fetched dream 3 Years ago,
Bonfiglioli Drives Shanghai increases the production capacity by 250%

Auto Guided Vehicle (AGV)
Caterpillar Gearboxes Assembly Line
Auto-guided Trolley Operator finishing the gearbox assembly
• These smart trolleys are loaded with components and then goes to each station one by one for the
completion of assembly phases

Digital Component Traceability System
Component traceability System
Scan codes on Pinion Shaft Operator finishing the gearbox assembly
• Each component is printed with all the information regarding supplier, machining type, material composition, weight, inspection data etc. etc.
• This Data is stored on our global servers where it will be possible to trace every product from raw material to delivery

Workflow Electronic-SOP Database Pilot Project
MCN update Process Document update OPL EHS Alarm Quality Alarm
ESOP Database
700-1
K12
700-2
K12
300-1
K12
300-2
K12
OUTPUT
K12
INPUT
K12
STG
K12

Line Supervisors and Electronic SOP
Line Supervisor, Work Instructions and all other infromation
• Each component is printed with all the information regarding supplier, machining type, material composition, weight, inspection data etc etc.

Line Supervisors and Electronic SOP
Online Drawings to control Parameteres + Manufacturing Execution System (MES)

Line Supervisors and Electronic SOP
Online Work Instructions

Line Supervisors and Electronic SOP
Online Machine Recipe and Controls Configuration. Can be managed and updated online

Line Supervisors and Electronic SOP
Readable Sensors on the line for Assembly Error Proofing

Digital Dashboards
Digital Dashboard in Real Time