Realizing an Enterprise-Wide PLM Vision with Nexteer's Over 100 Years of Innovation
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The document discusses the history of Nexteer Automotive and its predecessors over 100+ years, from its founding in 1906 to its acquisition by Pacific Century Motors in 2010. It outlines Nexteer's need for a new enterprise-wide PLM (product lifecycle management) system to support its independent business operations. The document presents Nexteer's PLM vision of using integrated systems for common global business processes and data. It proposes replacing the current configuration management tool with Aras Innovator, which provides required PLM functionality out of the box.
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Realizing an Enterprise-Wide PLM Vision with Nexteer's Over 100 Years of Innovation
- 1. Realizing an Enterprise-Wide PLM Vision
- 2. Historic Overview 1905 Buick is formed 1906 Jackson, Church & Wilcox Co. is formed 1909 Jacox is purchased by Buick May 16, 2011 2
- 3. Jacox a “Division” of GM 1913 Buick is part of GM p 1917 Jacox becomes GM’s first Parts Division May 16, 2011 3
- 4. Saginaw Steering Gear 1928 name changes to SSG May 16, 2011 4
- 5. Delphi Automotive Systems 1999 Delphi separates from GM 2006 Centennial May 16, 2011 5
- 6. Nexteer Automotive 2009 Delphi Automotive sells Steering Division back to GM Business renamed “Nexteer Automotive” May 16, 2011 6
- 7. Nexteer Automotive Pacific Century Motors (PCM) ( ) November, 2010 GM Sells Nexteer Automotive to Pacific Century Motors May 16, 2011 7
- 8. Product Technologies Hydraulic Steering Electric Steering Columns Steering Systems Systems Steering Gears Intermediate Column Assist EPS Shafts Steering Pumps Rack Assist EPS Single Pinion EPS Steering Hoses Halfshafts Propeller Shaft Joints Rear Steer EPS Steering Solutions Services Corp – Security Classification May 16, 2011 8
- 9. Over 100 years of Innovation 1906 1951 1960's 1970's 1980's 1995 1999 2004 2010 201X Steer-by-Wire Active Vehicle Dynamic Control Active Energy Absorption Column TriGlide Halfshaft Joint Power Tilt / Telescope Column QUADRASTEER Speed Variable Assist Electric Power Steering g Globalized Engineering Air Bag Column First R&P Gear - Plant 7 Tilt–Wheel Steering Columns Industry-leading engineering and Front Wheel Drive Halfshafts Energy Absorbing Column product development capabilities Hydraulic Assisted Steering Manual Steering Consistently pioneer new steering technologies that enhance safety, fuel efficiency, comfort and convenience May 16, 2011 9
- 10. Global Engineering & Customer Support Global Systems Engineering for Saginaw, MI 16 Sites SEC all customers 10 Countries Dearborn, Munich, Beijing, MI Germany China CSC CSC CSC Lingyun, Michigan China PG CSC Tychy, T ch Poland Seoul, Arizona CSC Korea PG CSC Russelsheim, Tremblay, Torino, Germany France Italy CSC AEC CSC Suzhou, China AEC Porto Alegre, Bengaluru, Brandon, Brazil India Australia CSC CSC CSC May 16, 2011 10
- 11. Global Manufacturing Saginaw , 20 Plants Michigan 13 Sites Gliwice, Poland 7 Countries Zhuozhou, China Tychy, Poland Gurgaon, India Juarez, Mexico Wuhu, China Sabinas Hildalgo, Suzhou, China Queretaro, Queretaro Mexico Porto Alegre Bengaluru, Somerton, Brazil India Australia May 16, 2011 11
- 12. New Focus Required Nexteer now on its own – no more “mothership” mothership We are re-defining our company vision, strategies, goals Can our current business information systems support this vision? t t thi i i ? May 16, 2011 12
- 13. Nexteer Business Applications - Current State Stand-alone applications – islands of automation Redundant data entry Lack of synchronization Excel / eRooms / Google sites / Access databases May 16, 2011 13
- 14. Original Application Focus Investigated options to replace Configuration Management automation tool CM automation tool (original state) CM automation tool (desired state) − License costs – based on Delphi size − License costs – much smaller company − Extensive customized code − Highly configurable g y g − Approaching end of vendor support − Less reliant on vendor support − Delphi infrastructure support − Nexteer infrastructure support − Reliance on IT for changes − Functional areas play larger role May 16, 2011 14
- 15. Investigate CM Tool Replacement – Team Objectives Current CM Automation Tool Integrated Joint Engineering / IT / Program Mgt Config Mfg activity – began January 2009 BOM with Mgt g Documents Program Documents D t Mgt Evaluate software to replace current Cost Studies Develop- functionality ment − “Out of the box with minimal custom code Out box” BOM − Configurable − Intuitive user interface PPAP Data Mgt − Can integrate with PDM Tool Validation DFMEA/ Quality Prototypes Additionally, determine if software can DSSBFM Documents support: − Program Management − Development BOM − Cost Studies − Prototype Builds PDM Product CAD Spec. S − Other PLM functionality Mgt Tool Docs May 16, 2011 15
- 16. Developing a PLM Vision Leading Change - By John Kotter Vision – sensible and appealing picture of the future Strategies – logic for how the vision can be achieved Plans – specific steps and ti t bl t i l Pl ifi t d timetables to implement th t the strategies Budgets – plans converted into financial projections and goals Vision Strategies Plans Budgets May 16, 2011 16
- 17. Developing a PLM Vision Leading Change - By John Kotter 6 characteristics of effective visions Vision − Imaginable – conveys a picture of what the future will look like − Desirable – appeals to the long term interests of stakeholders − Feasible – comprises realistic, attainable goals − Focused – clear enough to provide guidance in decision making − Flexible Fle ible – general eno gh to allo indi id al initiati e and alternati e enough allow individual initiative alternative responses in changing conditions − Communicable – easy to communicate, can be explained in 5 minutes y p May 16, 2011 17
- 18. Nexteer’s PLM Vision Statement Nexteer is an enterprise that uses systems as a strategic Vision business approach to drive global common business processes using common global data data. May 16, 2011 18
- 19. Nexteer’s PLM Vision Nexteer’s PLM system: Be easy for global users to learn and use Vision Use a configurable web interface Be flexible, configurable, and scalable Be recognized by p p as an effective way to p g y people y perform their j jobs, , providing value and productivity to the enterprise Improve the accuracy, availability and control of information throughout the Nexteer Business System product lifecycle Be configured to allow integration of future business acquisitions or the removal of divested business data May 16, 2011 19
- 20. Nexteer’s PLM Transformation Current CM Automation Tool PLM ERP Integrated Config Mfg Program BOM with Inventory Mgt Documents Mgt Manufac- Documents Mgt g turing Enterprise Develop- Financials Sched- Cost ment uling Studies BOM Shared Data Shared Data Customer PPAP Mgt Data Mgt Validation Quality Documents Routings DFMEA/ Prototypes Shipping Supply DSSBFM Chain Mgt Shared Product CAD Spec. Mgt Data Docs PDM May 16, 2011 20
- 21. Aras Innovator Fits the Nexteer PLM Vision Current CM Automation Tool Current Aras Innovator Modules Integrated Config BOM with Mfg Program Program Management Mgt Documents Mgt Documents Product Engineering Develop- PDM Cost ment CMII Studies BOM Shared RoHS Data Quality Planning PPAP Data Mgt APQP Validation LEAN Product Development Quality DFMEA/ Documents Prototypes DSSBFM + Open Source Industry Developed Solutions p Shared Product CAD Spec. + Nexteer Developed Mgt Data Docs Solutions as Needed May 16, 2011 21
- 22. Contact Information Bob Lipscomb, CMfgE, CMIIC Sr. Manufacturing Engineer Nexteer Automotive Systems 3900 Holland Road Saginaw, MI 48601 Phone: 1 - (989) 757-4570 E-Mail: robert.lipscomb@nexteer.com Linked In: http://www.linkedin.com/in/boblipscomb p p May 16, 2011 22
- 23. Realizing an Enterprise-Wide PLM Vision