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Aeropropulsion 
Unit 
Axial Flow Compressors-off Design Performance 
2005 - 2010 
International School of Engineering, Chulalongkorn University 
Regular Program and International Double Degree Program, Kasetsart University 
Assist. Prof. Anurak Atthasit, Ph.D.
Aeropropulsion 
Unit 
2 
A. ATTHASIT 
Kasetsart University 
Typical Compressor Map 
Surge: 
Instability that could cause mechanical failure 
Maintaining the correct speed fixed 
Does not necessarily involve the physical speed but can also be effected by changing the inlet total temperature 
Efficiency Islands 
The efficiency is constant 
BEP: 
Best Efficiency Point 
Operating line: 
The different conditions at which an engine typically operates
Aeropropulsion 
Unit 
3 
A. ATTHASIT 
Kasetsart University 
Typical Compressor Map 
Surge Margin: 
A small surge margin is undesirable because the compressor could surge as the result of a small perturbation 
- Typical surge margins for modern engines range from 15 to 20 percent. 
Efficiency Islands 
The efficiency is constant 
BEP: 
Best Efficiency Point 
Operating line: 
The different conditions at which an engine typically operates
Aeropropulsion 
Unit 
Kasetsart University A. ATTHASIT 4 
Compressor off-design Operation 
The compressor operating region is 
limited by the surge line, which 
represents a state that the 
compressor is facing mechanical 
failure. 
This is the reason behind the added 
emphasis in this class on the 
compressor off-design operation, 
including the phase of start-up.
Aeropropulsion 
Unit 
5 
A. ATTHASIT 
Kasetsart University 
Real Flow Effect 
•Effect to the incidence angle 
•Effect of the Reynolds Number 
•Effect of the Mach Number 
•Tip clearance effect
Aeropropulsion 
Unit 
6 
A. ATTHASIT 
Kasetsart University 
Effect to The Incidence Angle 
40 
30 
20 
0.075 
0.050 
0.025 
wmin 
2wmin 
Stalling Point 
w 
e 
Incidence Angle, i (deg) 
Total Pressure 
Loss Coefficient 
Flow Deflection Angle 
i 
e 
Stalling is defined as the state at which the total- pressure loss coefficient is twice its minimum value. 
2112tP V w   
Aeropropulsion 
Unit 
7 
A. ATTHASIT 
Kasetsart University 
Inlet Pressure and Temperature Distortion 
•Inlet distortion: spatial variation of inlet pressure or temperature, can significantly affect the overall compressor map 
•The most important effect is a reduction in the surge line.
Aeropropulsion 
Unit 
8 
A. ATTHASIT 
Kasetsart University 
Inlet Pressure and Temperature Distortion 
•DC60 coefficient: the difference between the average total pressures in the most distorted 60° sector and the full 360° intake, divided by the average inlet dynamic head. 
•-0.2 for a civil subsonic transport
Aeropropulsion 
Unit 
9 
A. ATTHASIT 
Kasetsart University 
Inlet Pressure and Temperature Distortion 
B 
A 
Total pressure for the rest Is slightly higher than The circumferential average 
60 deg. Sector with 
The lowest inlet 
Total pressure 
Working line for lowest pressure sector A 
Average working line 
Working line for lowest pressure sector B
Aeropropulsion 
Unit 
10 
A. ATTHASIT 
Kasetsart University 
Effect of Inlet Flow Angle - VIGVs 
•Variable Inlet Guide Vane are mainly required to allow a compressor to have an acceptable low speed surge line with all the stages on one shaft 
 impact on compressor efficiency
Aeropropulsion 
Unit 
11 
A. ATTHASIT 
Kasetsart University 
Effect of The Reynolds Number 
•The critical Re is partially influenced by the level of turbulence at the cascade inlet station. 
•Re<2x105  high profile losses (dominated by viscosity rather than inertia) 
ReinVC  
Aeropropulsion 
Unit 
12 
A. ATTHASIT 
Kasetsart University 
Effect of the Mach Number 
•Increase in the inlet Mach number will cause a notably rapid increase in the drag coefficient. 
•Choking in the flow passage
Aeropropulsion 
Unit 
13 
A. ATTHASIT 
Kasetsart University 
Tip Clearance Effect 
•Direct tip leakage: flow stream is in the direction opposite to the primary flow 
•Indirect tip leakage is produced by the secondary flow 
•The secondary flow is capable of producing more aerodynamic damage by comparison
Aeropropulsion 
Unit 
14 
A. ATTHASIT 
Kasetsart University 
Tip Clearance Effect 
•Tip clearance is the radial gap between the rotor blades and casing and is usually in the range 1-2% rms steady state 
•More effect on small compressors 
•1% increase in rms tip clearance reduces efficiency by approximately 1-2%
Aeropropulsion 
Unit 
15 
A. ATTHASIT 
Kasetsart University 
Tip Clearance Effect 
•The exchange rate will be in the range of a 1% increase in rms tip clearance reducing the surge line by between 2% and 15% of surge margin
Aeropropulsion 
Unit 
Kasetsart University A. ATTHASIT 16 
, , 
0.07 
1.0 10.0 
cos cos t av t av 
c  c 
 
   
  
     
  
  
Tip Clearance Effect 
 2 
p t C T 
r 
u 
r 
 
w 
 
w 
 
 
 
The ratio of the tip clearance 
to the average blade height 
Blade aspect ratio 
(height/average true chord) 
The tip-radius 
average swirl angle 
Stage work 
coefficient 
Flow 
coefficient 
Stage loading 
And flow 
coefficient
Aeropropulsion 
Unit 
17 
A. ATTHASIT 
Kasetsart University 
Tip Clearance Effect 0.80.61.5      
Aeropropulsion 
Unit 
Kasetsart University A. ATTHASIT 18 
Conclusion 
* 
2 
1 
* 
2 
1 
1 
* 
* 
2 
* 
1 
2( 1) 
2 
* 
1 
2 
1 
1 
2 
1 
2 
1 
1 
2 
1 
2 
1 
1 
2 
1 
1 
1 2 
1 
2 
T 
T 
M 
P 
P 
M 
P 
P 
T 
M 
T 
P 
m AV AM 
R T 
M 
A 
A M 
 
 
 
 
 
 
 
 
 
 
 
  
 
 
 
 
 
 
 
 
 
 
   
  
  
   
  
   
            
   
  
    
            
  
     
     
     
   
  
  
2 
0 
0 t 
dA d du 
A u 
udu dP 
dh dh udu 
dP d dT 
P T 
a 
P 
 
 
 
 
 
 
 
   
  
   
  
 
P dP 
T dT 
d 
A dA 
u du 
  
 
 
 
 
 
P 
T 
A 
u 
 
dx 
2 
dP 
P  
Cabin Crew! 
Prepare for 
take-off!

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Aircraft propulsion axial flow compressors off design performance

  • 1. Aeropropulsion Unit Axial Flow Compressors-off Design Performance 2005 - 2010 International School of Engineering, Chulalongkorn University Regular Program and International Double Degree Program, Kasetsart University Assist. Prof. Anurak Atthasit, Ph.D.
  • 2. Aeropropulsion Unit 2 A. ATTHASIT Kasetsart University Typical Compressor Map Surge: Instability that could cause mechanical failure Maintaining the correct speed fixed Does not necessarily involve the physical speed but can also be effected by changing the inlet total temperature Efficiency Islands The efficiency is constant BEP: Best Efficiency Point Operating line: The different conditions at which an engine typically operates
  • 3. Aeropropulsion Unit 3 A. ATTHASIT Kasetsart University Typical Compressor Map Surge Margin: A small surge margin is undesirable because the compressor could surge as the result of a small perturbation - Typical surge margins for modern engines range from 15 to 20 percent. Efficiency Islands The efficiency is constant BEP: Best Efficiency Point Operating line: The different conditions at which an engine typically operates
  • 4. Aeropropulsion Unit Kasetsart University A. ATTHASIT 4 Compressor off-design Operation The compressor operating region is limited by the surge line, which represents a state that the compressor is facing mechanical failure. This is the reason behind the added emphasis in this class on the compressor off-design operation, including the phase of start-up.
  • 5. Aeropropulsion Unit 5 A. ATTHASIT Kasetsart University Real Flow Effect •Effect to the incidence angle •Effect of the Reynolds Number •Effect of the Mach Number •Tip clearance effect
  • 6. Aeropropulsion Unit 6 A. ATTHASIT Kasetsart University Effect to The Incidence Angle 40 30 20 0.075 0.050 0.025 wmin 2wmin Stalling Point w e Incidence Angle, i (deg) Total Pressure Loss Coefficient Flow Deflection Angle i e Stalling is defined as the state at which the total- pressure loss coefficient is twice its minimum value. 2112tP V w   
  • 7. Aeropropulsion Unit 7 A. ATTHASIT Kasetsart University Inlet Pressure and Temperature Distortion •Inlet distortion: spatial variation of inlet pressure or temperature, can significantly affect the overall compressor map •The most important effect is a reduction in the surge line.
  • 8. Aeropropulsion Unit 8 A. ATTHASIT Kasetsart University Inlet Pressure and Temperature Distortion •DC60 coefficient: the difference between the average total pressures in the most distorted 60° sector and the full 360° intake, divided by the average inlet dynamic head. •-0.2 for a civil subsonic transport
  • 9. Aeropropulsion Unit 9 A. ATTHASIT Kasetsart University Inlet Pressure and Temperature Distortion B A Total pressure for the rest Is slightly higher than The circumferential average 60 deg. Sector with The lowest inlet Total pressure Working line for lowest pressure sector A Average working line Working line for lowest pressure sector B
  • 10. Aeropropulsion Unit 10 A. ATTHASIT Kasetsart University Effect of Inlet Flow Angle - VIGVs •Variable Inlet Guide Vane are mainly required to allow a compressor to have an acceptable low speed surge line with all the stages on one shaft  impact on compressor efficiency
  • 11. Aeropropulsion Unit 11 A. ATTHASIT Kasetsart University Effect of The Reynolds Number •The critical Re is partially influenced by the level of turbulence at the cascade inlet station. •Re<2x105  high profile losses (dominated by viscosity rather than inertia) ReinVC  
  • 12. Aeropropulsion Unit 12 A. ATTHASIT Kasetsart University Effect of the Mach Number •Increase in the inlet Mach number will cause a notably rapid increase in the drag coefficient. •Choking in the flow passage
  • 13. Aeropropulsion Unit 13 A. ATTHASIT Kasetsart University Tip Clearance Effect •Direct tip leakage: flow stream is in the direction opposite to the primary flow •Indirect tip leakage is produced by the secondary flow •The secondary flow is capable of producing more aerodynamic damage by comparison
  • 14. Aeropropulsion Unit 14 A. ATTHASIT Kasetsart University Tip Clearance Effect •Tip clearance is the radial gap between the rotor blades and casing and is usually in the range 1-2% rms steady state •More effect on small compressors •1% increase in rms tip clearance reduces efficiency by approximately 1-2%
  • 15. Aeropropulsion Unit 15 A. ATTHASIT Kasetsart University Tip Clearance Effect •The exchange rate will be in the range of a 1% increase in rms tip clearance reducing the surge line by between 2% and 15% of surge margin
  • 16. Aeropropulsion Unit Kasetsart University A. ATTHASIT 16 , , 0.07 1.0 10.0 cos cos t av t av c  c                Tip Clearance Effect  2 p t C T r u r  w  w    The ratio of the tip clearance to the average blade height Blade aspect ratio (height/average true chord) The tip-radius average swirl angle Stage work coefficient Flow coefficient Stage loading And flow coefficient
  • 17. Aeropropulsion Unit 17 A. ATTHASIT Kasetsart University Tip Clearance Effect 0.80.61.5      
  • 18. Aeropropulsion Unit Kasetsart University A. ATTHASIT 18 Conclusion * 2 1 * 2 1 1 * * 2 * 1 2( 1) 2 * 1 2 1 1 2 1 2 1 1 2 1 2 1 1 2 1 1 1 2 1 2 T T M P P M P P T M T P m AV AM R T M A A M                                                                                                2 0 0 t dA d du A u udu dP dh dh udu dP d dT P T a P                   P dP T dT d A dA u du        P T A u  dx 2 dP P  Cabin Crew! Prepare for take-off!