Erection Checklist for Solar Inverters, Solar Transformers & Solar String Combiner Box
1. O.K NOT O.K
1) MECHANICAL INSTALLATION
a) Check the Sufficient free space around the unit
b)
Ensure the Drive cabinets are installed in safe dust free environment and the room
should be enough to handle the required air circulation for the drives
c)
Check the frame, roof / canopy, component mounting plates, cable gland plates and
side doors for any damages during transport / erection and should as per GA and IGA
drawings
d)
Check the optional structure requirements such as anti-vibration pad, special
hooking arrangements etc. if any
e)
Ensure the Lifting angles are removed.
f)
Check that the cabinet parts are clean and dust free.
g)
Check that each shipping section was erected with correct type of joining
arrangements like side plates, channels, connecting bus bar (AC, DC and PE) etc.
h) The ambient operating conditions are allowed
i) The unit is properly fastened to the floor and wall
k) The cooling air is able to flow freely and cooling air volume is sufficient
2)
Bus bars
a)
Check visually that bus bar support insulators are undamaged.
b)
Check that all bus bar connections / joints are tightened. (Note that all bolts are
tightened with correct torque are marked in factory before dispatch. Visual Checking
of the mark is sufficient)
c)
Ensure sufficient clearance between bus bars after erection and ensure no foreign
materials on busbars
3)
Electrical components
a)
Check that the quantity, make, type and rating of components are as per BOM.
Check visually that the components are not damaged
b)
Check that all the components are marked with visible labels. If any label missing
please arrange the same
c)
Check that all modules are according to the BOM with correct option codes
d)
Check that any physical damages in the modules
e)
Check drive modules are mounted properly / inserted inside plug connectors
securely for full contact with plug connector
4)
ELECTRICAL INSTALLATION
a) The inverter is grounded properly
b) The AC line voltage matches the nominal output voltage of the inverter
c) The AC transformer is suitable for use with the inverter
d) The insulation of the assembly is sufficent
e) The AC power system is an IT (ungrounded) system
f) The AC power cable connections at L1,L2 and L3 and their tightening torques are OK
g)
The DC power cable connections at UDC+ and UDC- and their tightening torques are
OK
h) The power cables are routed away from other cables
i)
The auxiliary power supply cable connection at Q10 and their tightening torques are
Ok
CUSTOMER
EQUIPMENT DETAILS
SITE
INVERTER ERECTION CHECK LIST
SR NO
CHECK POINT
STATUS
3. O.K NOT O.K
1) AVAILABILITY OF DOCUMENTATION
a) Erection drawings including OGA
b) Erection / Maintenance Manual
c) Transport packing list
2) RECEIPT OF TRANSFORMER
a) Externally inspected damage (if any)
b) Gas pressure on receipt (Where applicable)
c) Oil level (in case of oil filled transformer)
d) Unit correctly positioned
3) RECEIPT OF ACCESSORIES
a) All materials stored correctly
b) Packing Cases inspected, damage if any
c) Marshalling box inspected, damage if any
d) Control panels (RTCC)inspected damage if any
e) Materials received corresponded to Advise note
f) Any shortages / wrong supply
g) Materials comply with shipping specification
h) Remark (if any)
4) ERECTION
a) Transport rollers mounted
b) Conservator mounted
c)
Buchholz relay and oil surge relay mounted (arrow
marked should be towards conservator)
d) Breather mounted and duly charged
e) HV Bushings mounted
f) LV Bushing mounted
Sr. No. Check Point
Status
TRANSFORMER ERECTION CHECK LIST
Customer:-
Equipment Details:-
Site:-
4. g) Tertiary Bushing mounted (if applicable)
h) HV neutral Bushing mounted
i) LV Neutral Bushing mounted
j) Bushing installed at correct angles
k) Diaphragm checked
l) MOLG mounted
m) Radiator mounted
n) Fans mounted
o) Pressure Relief valves mounted
p) Alignment of all pipe work
q) OLTC Conservator mounted
r) Heat Exchangers assembled with pipe work
s) Topping up of transformer oil
t) Leakage observed after 24 hrs.(if any)
u) Rating Diagram and identification plate fitted
v) Control panel (RTCC) aligned
w) Control panel (OLTC) aligned
4) OIL FILLING
a) All bushing oil level
b) Tap changer selector oil level
c) Diverter switch oil level
d) Auxiliary unit oil level
e) Radiator, Headers oil filled
f) Transformer / OLTC Conservator oil tight
g) Complete transformer oil tight
h) All air release plug vented
i) Valves in service position
j) All drain / filter valves blanked
5) MULTICORE CABLE
a) All tray work adequately secured
5. b) All cables adequately tied/clipped back to tray
c) Cables glaned correctly
6) BREATHERS
a) Transformer silica gel breather satisfactory
b) Tap changer silica gel breather satisfactory
c) Dry breather correctly installed
7) FANS
a) Fans rotate freely & quickly
b) Pumps installed for correct
c) Flow indication visible
8) CONTROL PANELS
a) Cable termination & Glanning
9) Cleaning and touch up of painting
Consultant Engineer
Client Engineer
DateAcceptance
Contractor Engineer
6. O.K NOT O.K
1)
SCB Assembly / Installation
a) Mounting Structure's verticality, alignment, GI coating
b) Casting of mounting structure and pile cap above G.L
c) Clerance between bottom of SMB and G.L.
d) Overall visual aspect (damages, Scratches)
e) Box Fixation and assembly
d) SCB allocation (ID Vs allocation)
f) Cleaning of the interior of the panel box
g) Labelling/Numeration of SCB as per drawing
2)
Equipment
a) Input NHI Fuse status (Input Fuses)
b) Surge Arrestor Flag
c) DC switch operational
3)
Electrical Connections
a) Ground connectivity to GI strip, cable and connections
b) DC output, cable and connections
c) String input, cable and connections
d) Gland tighting
e) Protection against direct contact
f) All connection tightness
g) Cable Labelling (Inputs, Outputs, Auxiliary, communication cables)
4)
Documentation
a) SCB's SLD & String Layout
Client Engineer
Acceptance Date
Contractor Engineer
Consultant Engineer
Sr. No. Check Point
Status
SCB ERECTION CHECK LIST
Customer:-
Equipment Details:-
Site:-