1. AMIT KUMAR
Mobile: 08308846458
E-Mail: amit8403@gmail.com
Senior Level Professional
Plant Engineering | Project Management | Greenfield Projects | Machine & Utility Maintenance |
Electrical Maintenance
PROFILE SNAPSHOT
Six Sigma Belt Professional with over 8.8-years experience in:
Project Management Installation, Erection & Commissioning Plant maintenance
Machine Maintenance HSE Management Budgeting & Cost Control
Utility Operation Strategy Planning Manpower Management
Proven skills in managing maintenance of various plant equipment, reducing downtime and enhancing
operational effectiveness of equipment; proven skills in reducing downtime and enhancing operational
effectiveness of equipment
Rich experience in monitoring project activities from stage of conceptualization to execution including
scheduling, conducting inspections, progress monitoring, and manpower planning
Skilled in conceptualizing & effectuating process initiatives to enhance the overall efficiency of the
organization; knowledge of working with quality standards such as 5S, Kaizen, TPM, and so on
Gained extensive exposure in managing the execution and completion of Greenfield projects (including
civil work, utility selection, substation, power distribution network, machinery installation) within
scheduled time and budget
An enterprising leader with skills in leading personnel towards accomplishment of common goals
NOTABLE ACCOMPLISHMENTS ACROSS THE CAREER
Played a key role in establishing Greenfield Project at MIDC & SEZ Phaltan, for Engine Manufacturing
Project Planning, Executing, Monitoring & Controlling Successfully Closing of Greenfield Project & Brown
field Projects.
Good Exp in Utility Planning & MEP Planning & Execution.
Gained experience in monitoring the installation of Regenerative Testing Facility
Recognized as the Energy Champion in 2014 and Green Champion in 2014 for XX contribution
Successfully implemented ISO, TS, IMS, and OSHAS, activities which led to XXX
Drove energy saving steps in across the plant for all the machinery and utilities
Led the project planning, execution & shifting of entire plant from Viman Nagar to Phaltan within the
given timeline
Exposure to maintenance of machines including Mazak VMC/HMC, Lokesh machine, Grobe, TAL, Gudel
material handling system, PARI Engine Assembly Line, Paint Booth, AVL Test Cell with Regenerative Power
& SPM Machines
WORK EXPERIENCE
Since Jul’11: Cummins India Ltd., PHP, Phaltan as Senior Manager- Plant Engineering
Key Result Areas:
Spearheading project activities involving working out various requirements & monitoring overall project
operations for ensuring timely completion of the same; monitoring operations of the project, reviewing
project schedule and ensuring cost control within budget, cash flow requirements, and so on
Supervising the maintenance function of the entire plant; conducting and documenting predictive,
preventive & B.D. maintenance; imparting training on the same; controlling inventory
Driving the quality initiatives such as ISO:9001, KAIZEN, 5’S, TPM, resource conservation, electrical safety
and full proofing
Performing periodic audit across all the plants with a focus on enhancing Energy, Safety and Environment
Coordinating with Indirect Purchase Department for standard cost of Facility and Maintenance Contracts
2. Leading the end-to-end management of the SEZ Project including scoping, budgeting, finalizing process &
specification, manpower, material & equipment planning, obtaining approval for designs, selecting supplier
and managing procurement
Ensuring the alignment of Greenfield SEZ Project with Statutory Compliance related to MPCB, Fire
Department, MSEDSL, PESO, and so on; process finalization, manpower planning, material & equipment
planning, specification, design approval, supplier selection and procurement
Liaising with statutory authority for annual electrical inspection and new installation
Monitoring the installation of new assembly line for manufacturing high horse power engine with power
distribution and control, conveyor (PARI), Paint Shop, Nut Runners, Hoist ,AVL Test Cell, Pump House, and
so on
Building and training Project Team, identifying stakeholders, preparing budget, scheduling, tracking
progress, contract awarding as per Global Corporate guidelines
Identifying performance bottlenecks and implementing corrective measures to avoid the same
Managing erection, commissioning of equipment’s, providing utility services to the equipment
Implementing stringent quality measures including preparation / maintenance of necessary documents and
conducting audits to ensure compliance with standards
Jan’10-Jul’11: Subros Ltd., Gurgaon as Shift In-charge
Key Result Areas:
Led the management and controlling of various shifts; formulated department yearly budgets
Ensured proper documentation in compliance with QMS TS16949, ISO-14001 & OHSAS-18001
Prepared monthly records of spare parts of each machine and ensured effective spare part management
through SAP system
Performed breakdown analysis and implemented countermeasure to debottleneck the obstacles
Identifiedareas of improvementin the existing facilitiestoimproveproductivity, quality & equipment uptime
Drove initiatives to ensure minimum downtime for all utilities such as HVAC, Captive Generation, and so on
Monitored, identified and assessed faults; conducted schedule & unscheduled maintenance of plant
equipment and deployed PLC, Hydraulics and pneumatics instruments
Aug’07-Jan’10: Amtek India Ltd., Bhiwadi as GET Projects
Key Result Areas:
Managed a wide range of operations related to power projects including designing basic system, supporting
the construction, testing & commissioning activities and supervising onsite execution
Monitored the distribution and commissioning of power supply to various equipment
Supported the installation & commissioning of powerhouse substation (33Kv & 11KV) utility & utilities
requirements of the plant including:
o DG, Compressor, On-Line/Off Line Shot Blasting Machine, Induction Furnace (Electrotherm), Heated &
Non Heated Auto Pouring System, Moulding Machine (Disa)
Supervised maintenance of
o 33Kv Switchyard, RPC Unit Set, Overhead Line & Underground Transmission Line, HT Panel & LT Panel
o DG & Compressor
o PLC Panel and control
o Hydraulics and pneumatics of electrical system
Planned predictive & preventive maintenance of Induction Furnace (Electrotherm), Dust Extraction System
and Online Shot Blasting Machine
Tracked and controlled power consumption
TRAINING / CERTIFICATIONS
Attended PMP training at Seed InfoTech
Certified as:
o Energy Auditor by Cummins, Pune
o Six Sigma Belt Cummins, Pune
EDUCATION
B.E. in Electrical Engineering from Maharana Pratap College of Technology, Gwalior in 2007
3. IT SKILLS
Knowledge of MS Office, MS Project, MINITAB and Internet Applications
PERSONAL DETAILS
Date of Birth: 1st March 1984
Permanent Address: RLY Qno-295/A JhaJha, Dist. Jamui-811308, Bihar
Language Known: English and Hindi
Present Address: #House No.26 lane No-10 Karvenagar, Pune-411024