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By: Alok Ranjan
WHAT IS 5’S ?
1. Sorting (Seiri)
• Eliminate all unnecessary tools, parts, and instructions
• Keep only essential items and eliminate what is not required
• Prioritizing things per requirements and keeping them in easily-
accessible places
• Everything else is stored or discarded.
Before After
2. Setting In Order / Stabilize (Seiton)
• There should be a place for
everything and everything should
be in its place
• The place for each item should
be clearly labelled or demarcated
• Items should be arranged in a
manner that promotes efficient
work flow, with equipment used
most often being the most easily
accessible
Before
After
3. Shining or Systematic Cleaning
(Seiso)
• Clean the workspace and all
equipment, and keep it clean,
tidy and organized
• At the end of each shift, clean
the work area and be sure
everything is restored to its place
• Maintaining cleanliness should
be part of the daily work – not an
occasional activity initiated when
things get too messy.
4. Standardizing (Seiketsu)
• All work stations for a particular job
should be identical
• All employees doing the same job
should be able to work in any station
with the same tools that are in the
same location in every station
• Everyone should know exactly what his
or her responsibilities are for adhering
to the first 3 Ss
5. Sustaining the discipline (Shitsuke)
• Maintain and review standards
• Maintain focus on this new way
and do not allow a gradual
decline back to the old ways
• While thinking about the new
way, also be thinking about yet
better ways
Benefits Of 5’S
• Improves organizational efficiency
• Reduces waste in all forms
• Cuts down employee frustration when "the
system doesn’t work“
• Improves speed and quality of work
performance
• Improves safety
• Creates a visually attractive environment
Objectives Of 5’S
•Productivity
•Safety
•Reduced Waste
•Worker Commitment
Conclusion
• The 5-S practice is a well-recognised methodology used by the
Japanese for improving the work environment
• It was found to be key to quality and productivity
• The 5-S practice helps everyone in the organization to live a better life
5S methodology explained

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5S methodology explained

  • 3. 1. Sorting (Seiri) • Eliminate all unnecessary tools, parts, and instructions • Keep only essential items and eliminate what is not required • Prioritizing things per requirements and keeping them in easily- accessible places • Everything else is stored or discarded.
  • 5. 2. Setting In Order / Stabilize (Seiton) • There should be a place for everything and everything should be in its place • The place for each item should be clearly labelled or demarcated • Items should be arranged in a manner that promotes efficient work flow, with equipment used most often being the most easily accessible Before After
  • 6. 3. Shining or Systematic Cleaning (Seiso) • Clean the workspace and all equipment, and keep it clean, tidy and organized • At the end of each shift, clean the work area and be sure everything is restored to its place • Maintaining cleanliness should be part of the daily work – not an occasional activity initiated when things get too messy.
  • 7. 4. Standardizing (Seiketsu) • All work stations for a particular job should be identical • All employees doing the same job should be able to work in any station with the same tools that are in the same location in every station • Everyone should know exactly what his or her responsibilities are for adhering to the first 3 Ss
  • 8. 5. Sustaining the discipline (Shitsuke) • Maintain and review standards • Maintain focus on this new way and do not allow a gradual decline back to the old ways • While thinking about the new way, also be thinking about yet better ways
  • 9. Benefits Of 5’S • Improves organizational efficiency • Reduces waste in all forms • Cuts down employee frustration when "the system doesn’t work“ • Improves speed and quality of work performance • Improves safety • Creates a visually attractive environment
  • 11. Conclusion • The 5-S practice is a well-recognised methodology used by the Japanese for improving the work environment • It was found to be key to quality and productivity • The 5-S practice helps everyone in the organization to live a better life