2. Adrianus M.Andrew Page 1
2021
ASGROUP PIG PRODUCTION PROJECT. In Tanzania right now about 95% of white
meat is produced from local farmers and only 5% are produced from urban and
from that amount about 90% of whole produce are used inside the country and
here is where the problems comes. The pork production in our country is very low
in a trend of white meat production compare to Poultry production while a kilo of
pork have high value in price, and the demand of pork is very high in the country
and globally compared to that of Poultry, for instance a price of pork in Morogoro
region in our country it cost from Tsh. 8,000 – 9,000/= while for a cost of one
Broiler for meat cost from Tsh. 5,000 – 6,000/= a big gap. Asgroup have an
interest to establish a modern farming of Pig production in Tanzania and East
Africa in general that will kick far a new way keeping Pig and shift the production
trend in the country. The number and demand of white meat increases day to day
over the World, so the Project focusing to expand Exportation situation in the
Country which is now very small due to the failure of producing pig produce that
meet a Global food standards. The project is very exceptional and is going to bring
a new picture on the way we are keeping PIG in our country right today and to new
and better on wards. A farm of 210sow will have to produce a total of 9408kg pork
meat every week. The farm will offer new breeds of high productive genetic
qualities to society and provision of Insemination service to the society to other
farmers to improve the genetic values of their local breeds to produce pigs of high
value of production. The project will be serving around 10 tones of white per week,
by doing so the project will have a great potential to contribute and serve to FOOD
DEMAND especially during the period of the shortage during and after COVID –
19 where FOOD SUPPLY are highly downhill. The project has ability to give a Total
outcome of 1,386,248 Euro/ year from sells and other services, a situation that will
bring a new turn of the association and their members. So, from that annually
earnings will have a contribution to a national GDP and expand the country to
GLOBAL ECONOMIC COMPETITION LEVEL from year 2020 – 2025 by producing
white meat of highly Global Standards. The project also is willing to work very
close to farmers and assist them in term of advices in order to meet a goal number
one of (NO POVERTY) among 17 GLOBAL DEVELOPMENT GOALS. To invest this
project in Tanzania of 2021/2022 will be very easy, because by 2022 the country
will have charging low cost in terms POWER PLAN for the project due the
ADEQUATE ENERGE POWER that is now in process. In terms of market and
transport within and out the country by 2022 -2025, both Rail loads, Air and water
transportation will be more supportive to the project to transport and sell its
produce anywhere in time.
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A. 210 SOW UNIT EQUIPMENT
DESCRIPTIONS.
Fallowing:
Penning 500 mm pvc. board
Flooring Cast ion slates under the sow
Pvc. Slates for the piglets
Manure Drain pipe pit system
Feeding Chain feeding system Dry Rapid
Feeder Sow Volume dispenser and pvc.
Trough Piglets 2 Liter SST trough
Storage Galv. Silo
Climate Open house with natural curtain
ventration and nuzzle cooling.
Insermination:
Penning Insermination crates galv. And Boar
doors for sitimulation
Flooring Concrate slates in portion
Manure Drain pipe pit system
Feeding Chain feeding system Dry Rapid
Feeder Volume dispenser and polymer concrete
factor
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Storage Galv. Silo
Climate Open house with natural curtain
ventration and nuzzle cooling
Gilts( Inside the gestatition house):
Penning 1100mm high penning 750mm pvc.
Board plus 4 pipes on top.
Flooring Concrate slates in portion
Manure Drain pipe pit system
Feeding Chain feeding system Dry Rapid
Feeder Automatic feeder single pork
Storage Galv. Silo
Boar( Inside gestation house):
Penning Galv. Grid penning 1.4m high.
Flooring Concrate slates in portion
Manure Drain pipe pit system
Feeding Chain feeding system Dry Rapid
Feeder Volume dispenser and polymer concrete
Trough
Storage Galv. Silo
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Gestation:
Penning 1100mm high penning 750mm pvc.
Board plus
4 pipes on top
Flooring Concrate slates in portion
Manure Drain pipe pit system
Feeding Chain feeding system Dry Rapid
Feeder Volume dispenser and polymer concrete
Trough and feeding place divider.
Storage Galv. Silo
Climate Open house with natural curtain
ventration and nuzzle cooling.
Nursery:
Penning 800mm high penning 500mm pvc. Board
plus 4 pipes on top
Flooring 1200mm pvc. slates
Manure Drain pipe pit system
Feeding Chain feeding system Dry Rapid
Feeder Automatic feeder.
Storage Galv. Silo
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Climate Open house with natural curtain
ventration and nuzzle cooling.
Finisher:
Penning 1000mm high penning 500mm pvc.
Board plus 4 pipes on top
Flooring Concrete slates in portion
Manure Drain pipe pit system
Feeding Chain feeding system Dry Rapid
Feeder Automatic feeder, PigNic single
Storage Galv. Silo
Climate Open house with natural curtain
ventration and nuzzle cooling.
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B. FARM INITIAL EXPENSES:
Project budget calculation for210 head sow unit
farrow to finish
Big Dutchman Equipment to TANZANIA
Equipment…………………………300,000 EURO
Shipping …………………………..45,000 EURO CIF
Supervision………………………21,000 EURO/4 month
Assembling………………10,000 EURO/4 month local
supporter
Big Dutchman building costs
Building …………………… 500,000 EURO
Shipping……………………… 30,000 EURO CIF
Supervision……………… 16,000 EURO/2 Month
Assembling……………… 5,000 EURO/ two month
Local supporters
Local foundation
Local condition……………… 400,000 EURO local
Supervision………………… 15,000 EURO local
Assembling…………………… 15,000 EURO local
Breed………………………………… 130,000 EURO
Fence……………………………… 50,000 EURO
Assembling………………… 5,000 EURO local
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Slaughter line……………………… 160,000 EURO
Building…………………… 40,000 EURO
Shipping…………………… 5,000 EURO CIF
Supervisor………………… 10,000 EURO
Training………………… 5,000 EURO
Feed Mill……………………………… 120,000 EURO
Building………………… 80,000 EURO
Feed store…………… 80,000 EURO
Shipping……………… 20,000 EURO CIF
Truck disinfection…………… 8,000 EURO
Lagoon……………………………… 20,000 EURO of 400m3
Office……………………………… 50,000 EURO Shower
POWER PLAN………………… Needed ?
Total budget cost… 2,140,000 EURO
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B.PRODUCTION CALCULATION
OF A 210 SOW UNIT
210 Sows / 21 Groups = 10 Sows per Groups
Insemination 5 groups, each group of 15 sows plus 15
% sequrity for sows which are coming back on head.
Gestation 12 groups
Farrowing 5 groups
Types Group Sequrity Total places
Insemination
5
15% 30
Gestation 12 1% 120
Farrowing 5 15% 50
Production calculation of the grower
210 Sows / 21* Groups = 10 Sows per
Groups
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Farrowing; 5 groups
10 farrowig places each litter will
weane 12 piglets
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Weaner; 8 groups
from 8 kg weaner weight to 30 kg = 7 weeks
means a daily weight gain of 550 gramm a day
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Finisher; 16 groups
from 30 kg to 120 kg = 15 weeks
means daliy weight gain of 857 gramm a day
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210 Sow Unit
Information
With this high efficiency Farm you can produce
10 t pork per week
Were Recommend, one Manager and two
worker to run the farm
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210 SOW PROJECT
PRODUCTION UNIT
DESCRIPTIONS.
Sow circuit = 144 Pregnancy days+ 28 Lactation days+
5 service days = 147/7 days ( 1 w.) = 21groups.
Fallowing:
210Sow/21groups = 10 fallows every week
Pen size =1.8m x 2.4m
After 28 days we weaning the piglets
The sow will moved back to insermination section and
the weaner to the nursery
We will weaned approximatly 12 piglet/sow/litter 10
sows x 12 piglets = 120 weaners
Insermination:
10sows +20% = 20 places times 5 groups = 60
+ crates of gilts
9 x gilts and hospital pens( 6 gilts, when gilts has
shown 2nd head at the gilt pen or have roughly 125kg
live weight.
We will synchronize 4 sows to the normal circuited.
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3 Boar places plus one pen to collect the semen.
We are going to send 11 cornfimed pregnant sows to Tate
Gestation Barn. Reason why we predict between 1% more
spaces is that you are going to lose sows at Late Gestation
due to death, abortion, or nt cormfimed pregnancy.
Gestation:
12 groups of each 10 places
Total 120 places
High service pens
Nursery:
Rearing from 6.5kg up to 30kg live weight, daily weight
gain of 480g, This means:
30kg – 6.5kg = 23.5kg/0.48kg/day =
48.95days/7days( every week comes a new group) =
7groups plus a visual group for moving and cleaning.
Mortality rate of 2.5%
After seven/eight weeks we will move 116 grower with a
live weight of roughly 28kg/30kg from the nursery to the
Finisher Barn.
Finisher:
Finishing from 30kg up to 112kg live weight, daily weight
gain of 820g, This means:
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112kg – 28kg =84kg/0.82kg/day = 102.4days/21days(
every week come a new group) = 15 groups plus 1
visual group( time need for cleaning).
Mortality rate of 1%.
After 15 weeks we will sell 120 grower to the market with a
roughly live weight of 112kg, This: means
112animals x 112kg = 12544kg
112animals x 112kg/75% = 84kg carcass = 9408kg
pork meat every week.
Gilt Development:
By 40% of replacemant rate we need 4 gilts every week. To
get 4 gilts you take 5 grower for GGP sows with 65kg live
weight from Finishing bar to the Insermination area.
OTHER COSTS
A piece of land at Morogoro Region (10 acre)
………………………………………………… 1,422 EURO
Regestration and Insurance cost………… Ready
Feeds cost/day/year ………………………… ?
Salaries:
1 Manager/month/year = 285 EURO/ Month
2 Workers /month/year = 143 EURO/ Month
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Transport costs…………………………………711 EURO/ Month
Communication costs………………… 72 EURO /Month
Total Costs of Other Costs……… 2,633 EURO
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FARM EXPECTED OUTCOME(
INCOME):
FARM COSTS:
Cost of 1kg pork@ Tsh.8,000
Cost of 1weaner/piglets@Tsh.40,000
Trainnig cost per individual farmer/day@ Tsh.5’000
Insermination cost per pig@ Tsh. 12,000
Short course of Pig Insermination trainee of one
month@Tsh.200,000
EXPECTED FARM REVENUE:
(a) Expected revenue/week;
o From selling pork = 9,084kg carcass/week x
Tsh.8,000 = ……………………Tsh.72,672,000/=
o From selling piglets = 52weaners x Tsh. 40,000
= ……………………………………Tsh.2,080,000/=
o From Training = Approximatly 5 Farmers/week
x Tsh. 5,000 =………………...Tsh. 25,000/=
o From Insermination services = Approximatly 10
sows x Tsh. 12,000 = ………Tsh. 120,000/=
Total……………………………. Tsh.74,897,000/=
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(b) Expected revenue/year;
o From selling pork = Tsh.72,672,000/week x
52weeks = ……………………Tsh. 3,778,944,000/=
o From selling piglets = Tsh.2,080,000/week x
52weeks = ……………………Tsh.108,160,000/=
o From Training = Tsh.25,000/weeks x 52weeks
= …………………………………Tsh.625,000/=
o From Insermination services
=Tsh.120,000/week x 52weeks =
……………………………………Tsh.6,240,000/=
o From Pig Insermination trainee/each month =
Approximatly 3 individuale/month x 12month x
Tsh.200,000 = ……………Tsh.7,200,000/=
Total
OUTCOME…………………………………………………..
.= 1,386,248 EURO/ year
N.B:
PAYBACK PERIOD OF THE INVESTMENT
= EXPENSE/OUTPUT
=2,140,000 EURO/1,386,248
EURO/ year
=1.543
Pay back period of the project( investment)
is = 2years
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BENEFITERS OF THE PROJECT:
Tanzania Agricultural Farmers in term of education,
good breeds and marketing
People with problems of BLOOD PRESSURE
Collage and University students ( in animal
husbandry field practical)
White dealers in tanzania
CHALLENGES OF THE PROJECT:
Cultural believes
Start up cost
PROJECT RISKS AND UNICERTANITIES:
Price and demand fluctuation
Eruption of diseases
Political,governiment leguration and low
fluctuation
Manager running capacity
Negative perception to farmers/ Regious belivers
Capital to run the project because it si some how
big
Other factors like; strong wind, drought and
Electicity problems
BUSINESS MODAL:
Partnership/ Cooporation
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SOURCE OF FUND ( Fundilization of the project).
ANGOs Institutions
Shareholders
Banks
Government
Sponsors
Perttnership/Corporation
MARKETING
iol
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a) Transportation means
A new Standard gauge railway project in Tanzania A Best roads inflanstructure in Tanzania
A Best air transport inflanstracture made in Tanzania currently
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POWER PLAN
A new giant project of Hydropower in Tanzania( STIEGLERSGORGE)
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LOCATION/ BUSINESS CENTER:
•MOROGORO TOWN IN TANZANIA
The project is located to Morogoro region in Tanzania
ORGANIZATION STRUCTURE:
CEO/ FOUNDER
MANAGER
CORDINATOR
BOARD OF SPECIALIST
ACCONTANT