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COUPON TEST REPORT

Date                                                             Test No.
Location
State                                                          Weld Position :             Roll                  Fixed
Welder                                                         Mark
Welding Time                                                   Time of day
Mean temperature                                               Wind break used
Weather conditions
Voltage                                                        Amperage
Welding machine type                                           Welding Machine Size
Filler metal
Reinforcement size
Pipe type and grade
Wall thickness                                                 Outside Diameter


                                             1            2            3            4             5              6
       Coupon Stenciled
 Original Specimen Dimension
    Origina Specimen Area
        Maximum Load
       Staincile Strength
       Fracture Location


     Procedure                                    Qualifying Test                                 Qualified
     Welder                                       Line Test                                       Disqualified


Maximum Tensile                             Minimum Tensile                                 Average Tensile
Remarks on tensile-strength tests
1
2
3
4
Remarks on bead tests
1
2
3
4
Remarks on nick-break tests
1
2
3
4

Test made at                                                           Date
Test by                                                                Supervised by


Note : Use back for additional remarks. This form can be use to report either a procedure qualification test or a welder
qualification test.
Note : Use back for additional remarks. This form can be use to report either a procedure qualification test or a welder
qualification test.
COUPON TEST REPORT



                                                                              Fixed




                                                                                          7




marks. This form can be use to report either a procedure qualification test or a welder
marks. This form can be use to report either a procedure qualification test or a welder
Reference : API Standard 1104, 5.2

                       PROCEDURE SPECIFICATION NO.


For                                           Welding of                            Pipe and fittings
Process
Material
Diameter and wall thickness
Joint design
Filler metal and no. of beads
Electrical or flame characteristics
Position
Direction of welding
No. of welders
Time lapse between passes
Type and removal of lineup clamp
Cleaning and/or grinding
Preheat/stress relief
Shielding and gas flow rate
Shielding Flux
Speed of travel
Plasma gas composition                        Plasma gas flow rate
Plasma gas orifice size
Scatches and tabulations attached

Tested                                                     Welder
Approved                                                   Welding Supervisor
Adopted                                                    Chief Engineer

Drawing:




                           ELECTRODE SIZE AND NUMBER OF BEAD
                         Electrode Size and                          Amperage and
Bead Number                                          Voltage                           Speed
                                Type                                   polarity
WPS-PQR (welding-pengelasan)
Pipe and fittings




ELECTRODE SIZE AND NUMBER OF BEAD
                                       Speed
WPS-PQR (welding-pengelasan)
QW-482 SUGGESTED FORMAT FOR WELDING PROCEDURE SPECIFICATIONS (WPS)
                         (See QW-200.1, Section IX, ASME Bouler and Pressure Vessel Code)
 Company Name                                                                                          By :
 Welding Procedure Specification No.                            1              Date   18 MEI 2006                   Supporting PQR No.(s)



  Welding Process(es)                  SMAW                                                  Type(s)            MANUAL
                                                                                                              (Automatic, Manual, Machine, or Semi Automatic.)

 JOINTS (QW-402)                                                                                                            Details
  Joint Design                     V GROOVE
  Backing                  (Yes)                             (No)        YES
                                                                                                                                60
  Backing Material (Type)                                    N/A
                                                (Refer to both backing and retainers.)

          Metal                              Nonfusing Metal

          Nonmetallic                        Other                                                10
  Sketches, Production Drawings, Weld Symbols or Written description should show the
  general arrangement of the parts to be welded. Where applicable, the root spacing
                                                                                                                                          2
  and the details of weld groove may be specified.
 (At The Option of the Mgfr., Sketches may be attached to illustrate joint design, weld                                        2,5
 layers and bead sequence, e.g.,for notch toughness procedures, for multiple process
 procedures, etc.)

 *BASE METALS (QW-403)
  P-No.                            8         Group No.               1                To P-No.                  8           Group No.              1
                  OR
     Specification type and grade                    SA 240 Gr 303
    to Specification type and grade                  SA 240 Gr 304
                  OR
  Chem. Analysis and Mech. Prop.                             N/A
  to Chem. Analysis and Mech. Prop.                          N/A
                  Base Metal :          10           Groove              60°                           Fillet         N/A
  Other                    N/A


 *FILLER METALS (QW-404)
  Spec No. (SFA)                                      5.4                                                                     5.4
  AWS No. (Class)                                    E 308 L-17                                                             E 308 L-17
  F-No.                                                  5                                                                      5
  A-No.                                                  8                                                                      8
  Size of filler metals                               2.5                                                                     2.5
  Weld Metal
          Thickness Range :
                  Groove                             V-GROOVE                                                               V-GROOVE
                  Fillet
  Electrode-Flux (Class)                             E 308 L-17                                                             E 308 L-17
  Flux Trade Name                                    ESAB                                                                   ESAB
  Consumable Insert                                  N/A                                                                    N/A
  Other



* Each base metal-filler metal combination should be recorded individualy.
WPS-PQR (welding-pengelasan)
ED FORMAT FOR WELDING PROCEDURE SPECIFICATIONS (WPS)
00.1, Section IX, ASME Bouler and Pressure Vessel Code)

                                                                            1




                                 (Automatic, Manual, Machine, or Semi Automatic.)
WPS-PQR (welding-pengelasan)
QW-482 (Back)
                                                                                                               WPS No.                         Rev.
POSITIONS (QW-405)                                                                              POST WELD HEAT TREATMENT (QW-407)
 Position(s) of Groove               3G                                                           Temperature Range                850-1100°C
                                                                                                                            -
 Welding Progression :                Up YES                 Down                                 Time Range
 Position(s) of Fillet               N/A
                                                                                                GAS (QW-408)
PREHEAT (QW-406                                                                                                           Percent Composition
 Preheat Temp. Min.                  N/A                                                                             Gas(es)           (Mixture)       Flow rate
 Interpass Temp. Max.                       N/A                                                   Shielding           N/A                N/A             N/A
 Preheat Maintenance                        N/A                                                   Trailing            N/A                N/A             N/A
(Continous or special heating where applicable should be recorded)                                Backing             N/A                N/A             N/A

ELECTRICAL CHARACTERISTICS (QW-409)
 Current AC or DC                    DC              Polarity    EN (root) Dan EP
 Amps (Range)                 45-120        Volts (Range)              22-28
         (Amps and volts range should be recorded for each electrode size, position,
         and thickness, etc. this information may be listed in a tabular form similar to that
         shown below.)


 Tungsten Electrode Size and Type                         N/A
                                                                                                ( Pure Tungsten, 2% Thoriated, etc.)
 Mode of Metal Transfer for GMAW                          N/A
                                                                                                ( Pure Tungsten, 2% Thoriated, etc.)
 Electrode Wire feed speed range                          N/A

TECHNIQUE (QW-410)
 String or Weave Bead                Stringer and weaving
 Orifice or Gas Cup Size                           N/A
 Initial and Interpass Cleaning ( Brushing, Grinding, etc.)                    grinding


 Method of Back Gouging                            N/A
 Oscillation                                       N/A
 Contact tube to Work Distance                     N/A
 Multiple or Single Pass (per side)                Single pass
 Multiple or Single Electrodes                     Single Elektroda
 Travel Speed (range)                              4-10 cm/min
 Peening                                           N/A
 Other                                             N/A

                                                  Filler Metal                    Current                                                   Other( e.g., Remarks,
                                                                                                              Volt     Travel Speed         Comments, Hot Wire
 Weld Layer(s)              Process
                                                                          Type                               Range        Range           Addition, Tehnique, Torch
                                               Class      Diameter                    Amp Range                                                  Angle, etc.)
                                                                          Polar
            1                 smaw          E308L-17      2,4          DCEN          45-70              22-25         4-10CM/MIN
            2                 smaw          E308L-17      3,2          DCEP          70-120             22-28         4-10CM/MIN
            3                 smaw          E308L-17      3,2          DCEP          70-120             22-28         4-10CM/MIN
            4                 smaw          E308L-17      3,2          DCEP          70-120             22-28         4-10CM/MIN
            5                 smaw          E308L-17      3,2          DCEP          70-120             22-28         4-10CM/MIN
            6                 smaw          E308L-17      3,2          DCEP          70-120             22-28         4-10CM/MIN
WPS-PQR (welding-pengelasan)
QW-482 (Back)


           POST WELD HEAT TREATMENT (QW-407)




                                    Percent Composition
                                                              Flow rate
                                                                N/A
                                                                N/A
                                                                N/A




          ( Pure Tungsten, 2% Thoriated, etc.)


          ( Pure Tungsten, 2% Thoriated, etc.)




                                                   Other( e.g., Remarks,
                                                   Comments, Hot Wire
                                                 Addition, Tehnique, Torch
                                                        Angle, etc.)
WPS-PQR (welding-pengelasan)
QW-483 SUGGESTED FORMAT FOR PROCEDURE QUALIFICATION RECORDS ( PQR )
                              ( See QW-200.2, Section IX, ASME Boiler and Pressure Vessel Code )
                                     Record Actual Conditions Used to Weld Test Coupon

Company Name                        STT LAS
PQR No.                      1/PQR/STTL/2005                                   Date                 9 MEI 2005
WPS No.                    1/WPS/STTL/2005
Welding Process(es)             SMAW
Type ( Manual, Automatic, Semi-Auto )     MANUAL
JOINTS (QW 402)




                                                                   60o
                      10mm




                                                                                      2mm

                                                                                 2mm


                                                             Groove Design Of Test Coupon
                      (for combinations, the deposited weld metal thickness shall be recorded for each filler metal or process used )
BASE METALS (QW-403)                                                           POST WELD HEAT TREATMENT (QW-407)
Material Spec.        SA-240                                                   Temperature
Type of Grade           304                                                    Time
P-No.              8        to P-No                8                           Other
Thickness of Test Coupon          10mm
Diameter of test coupon           n/a                                          GAS (QW-408)
Other                             n/a                                                                                Percent Composition
                                                                                                         Gas(es)          (Mixture)      Flow Rate
                                                                               Shielding
                                                                               Trailing
                                                                               backing

FILLER METALS (QW-404)
SFA Classification              A 5.4                                          ELECTRICAL CHARACTERISTIC (QW-409)
AWS Classification        E 308L-17                                            Current         DC
Filler Metal F-No.            5                                                Polarity        DCEP
Weld Metal Analysis A-No.               8                                      Amps              80        Volts                           24
Size of Filler Metal                  3.2                                      Tungsten Electrode Size       n/a
Other                     n/a                                                  Other                         n/a
Weld Metal Thickness            n/a
POSITION (QW-405)                                                              TECHNIQUE (QW-410)
Position of Groove               3G                                            Travel Speed                                    70mm/min
Weld Progression ( Uphill, Downhill )                   Uphill                 String or Weave Bead                            stringer
Other                                     n/a                                  Oscillation                                     n/a
PREHEAT (QW-406)                                                               Multi or single Pass (pes side)                      multipass
Preheat Temp.                             n/a                                  Single or Multi Electrodes               multi electrodes
Interpass Temp                            n/a                                  Other                                    n/a
Other                                     n/a
WPS-PQR (welding-pengelasan)
( PQR )




ess used )




cent Composition
                   Flow Rate
WPS-PQR (welding-pengelasan)
QW-483 (Back)

                                                                                                             PQR No.
                                                               Tensile Test ( QW-150 )

                                                                                     Ultimate Total Ultimate Unit Stress           Type of failure &
    Specimen No.              Width            Thickness              Area
                                                                                    Load          lb        psi                       Location




                                                           Guided-Bend Tests ( QW-160 )

                             Type and Figure No.                                                                  Result




                                                             Toughness Tests ( QW-170 )


                                                                    Test                       Impact Values
    Specimen No.          Notch Location Specimen Size                                                                     Drop Weight Break (Y/N)
                                                                 Temperature          ft.lbs      %Shear        Mils




                                                              Fillet-Weld Test (QW-180)

Result - Satisfactory :        Yes                      No                       Penetration into Parent Metal: Yes                   No

Macro - Results



                                                                     Other Tests

Type of Test                   VICKERS TEST
Deposit Analysis               n/a
Other                          n/a



Welder's Name           AFFENDI YAHYA                                    Clock No.                           Stamp No.
Test conducted by :          B4T                                                 Laboratory Test No.
We certify that the statements in this record are cirrect and that the test welds were prepared, welded and tested in accordance with the
requirements of Section IX of the ASME Code.
                                                                                 Manufacturer          STT LAS

Date        9 MEI 2005                                                              By           ARIO PRAYOGA
(Detail of the record of tests are illustrative only and may be modified to conform to the type and number of tests required by the Code)
WPS-PQR (welding-pengelasan)
Type of failure &
                Location




sult




       Drop Weight Break (Y/N)




sted in accordance with the
WPS-PQR (welding-pengelasan)

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WPS-PQR (welding-pengelasan)

  • 1. COUPON TEST REPORT Date Test No. Location State Weld Position : Roll Fixed Welder Mark Welding Time Time of day Mean temperature Wind break used Weather conditions Voltage Amperage Welding machine type Welding Machine Size Filler metal Reinforcement size Pipe type and grade Wall thickness Outside Diameter 1 2 3 4 5 6 Coupon Stenciled Original Specimen Dimension Origina Specimen Area Maximum Load Staincile Strength Fracture Location Procedure Qualifying Test Qualified Welder Line Test Disqualified Maximum Tensile Minimum Tensile Average Tensile Remarks on tensile-strength tests 1 2 3 4 Remarks on bead tests 1 2 3 4 Remarks on nick-break tests 1 2 3 4 Test made at Date Test by Supervised by Note : Use back for additional remarks. This form can be use to report either a procedure qualification test or a welder qualification test.
  • 2. Note : Use back for additional remarks. This form can be use to report either a procedure qualification test or a welder qualification test.
  • 3. COUPON TEST REPORT Fixed 7 marks. This form can be use to report either a procedure qualification test or a welder
  • 4. marks. This form can be use to report either a procedure qualification test or a welder
  • 5. Reference : API Standard 1104, 5.2 PROCEDURE SPECIFICATION NO. For Welding of Pipe and fittings Process Material Diameter and wall thickness Joint design Filler metal and no. of beads Electrical or flame characteristics Position Direction of welding No. of welders Time lapse between passes Type and removal of lineup clamp Cleaning and/or grinding Preheat/stress relief Shielding and gas flow rate Shielding Flux Speed of travel Plasma gas composition Plasma gas flow rate Plasma gas orifice size Scatches and tabulations attached Tested Welder Approved Welding Supervisor Adopted Chief Engineer Drawing: ELECTRODE SIZE AND NUMBER OF BEAD Electrode Size and Amperage and Bead Number Voltage Speed Type polarity
  • 7. Pipe and fittings ELECTRODE SIZE AND NUMBER OF BEAD Speed
  • 9. QW-482 SUGGESTED FORMAT FOR WELDING PROCEDURE SPECIFICATIONS (WPS) (See QW-200.1, Section IX, ASME Bouler and Pressure Vessel Code) Company Name By : Welding Procedure Specification No. 1 Date 18 MEI 2006 Supporting PQR No.(s) Welding Process(es) SMAW Type(s) MANUAL (Automatic, Manual, Machine, or Semi Automatic.) JOINTS (QW-402) Details Joint Design V GROOVE Backing (Yes) (No) YES 60 Backing Material (Type) N/A (Refer to both backing and retainers.) Metal Nonfusing Metal Nonmetallic Other 10 Sketches, Production Drawings, Weld Symbols or Written description should show the general arrangement of the parts to be welded. Where applicable, the root spacing 2 and the details of weld groove may be specified. (At The Option of the Mgfr., Sketches may be attached to illustrate joint design, weld 2,5 layers and bead sequence, e.g.,for notch toughness procedures, for multiple process procedures, etc.) *BASE METALS (QW-403) P-No. 8 Group No. 1 To P-No. 8 Group No. 1 OR Specification type and grade SA 240 Gr 303 to Specification type and grade SA 240 Gr 304 OR Chem. Analysis and Mech. Prop. N/A to Chem. Analysis and Mech. Prop. N/A Base Metal : 10 Groove 60° Fillet N/A Other N/A *FILLER METALS (QW-404) Spec No. (SFA) 5.4 5.4 AWS No. (Class) E 308 L-17 E 308 L-17 F-No. 5 5 A-No. 8 8 Size of filler metals 2.5 2.5 Weld Metal Thickness Range : Groove V-GROOVE V-GROOVE Fillet Electrode-Flux (Class) E 308 L-17 E 308 L-17 Flux Trade Name ESAB ESAB Consumable Insert N/A N/A Other * Each base metal-filler metal combination should be recorded individualy.
  • 11. ED FORMAT FOR WELDING PROCEDURE SPECIFICATIONS (WPS) 00.1, Section IX, ASME Bouler and Pressure Vessel Code) 1 (Automatic, Manual, Machine, or Semi Automatic.)
  • 13. QW-482 (Back) WPS No. Rev. POSITIONS (QW-405) POST WELD HEAT TREATMENT (QW-407) Position(s) of Groove 3G Temperature Range 850-1100°C - Welding Progression : Up YES Down Time Range Position(s) of Fillet N/A GAS (QW-408) PREHEAT (QW-406 Percent Composition Preheat Temp. Min. N/A Gas(es) (Mixture) Flow rate Interpass Temp. Max. N/A Shielding N/A N/A N/A Preheat Maintenance N/A Trailing N/A N/A N/A (Continous or special heating where applicable should be recorded) Backing N/A N/A N/A ELECTRICAL CHARACTERISTICS (QW-409) Current AC or DC DC Polarity EN (root) Dan EP Amps (Range) 45-120 Volts (Range) 22-28 (Amps and volts range should be recorded for each electrode size, position, and thickness, etc. this information may be listed in a tabular form similar to that shown below.) Tungsten Electrode Size and Type N/A ( Pure Tungsten, 2% Thoriated, etc.) Mode of Metal Transfer for GMAW N/A ( Pure Tungsten, 2% Thoriated, etc.) Electrode Wire feed speed range N/A TECHNIQUE (QW-410) String or Weave Bead Stringer and weaving Orifice or Gas Cup Size N/A Initial and Interpass Cleaning ( Brushing, Grinding, etc.) grinding Method of Back Gouging N/A Oscillation N/A Contact tube to Work Distance N/A Multiple or Single Pass (per side) Single pass Multiple or Single Electrodes Single Elektroda Travel Speed (range) 4-10 cm/min Peening N/A Other N/A Filler Metal Current Other( e.g., Remarks, Volt Travel Speed Comments, Hot Wire Weld Layer(s) Process Type Range Range Addition, Tehnique, Torch Class Diameter Amp Range Angle, etc.) Polar 1 smaw E308L-17 2,4 DCEN 45-70 22-25 4-10CM/MIN 2 smaw E308L-17 3,2 DCEP 70-120 22-28 4-10CM/MIN 3 smaw E308L-17 3,2 DCEP 70-120 22-28 4-10CM/MIN 4 smaw E308L-17 3,2 DCEP 70-120 22-28 4-10CM/MIN 5 smaw E308L-17 3,2 DCEP 70-120 22-28 4-10CM/MIN 6 smaw E308L-17 3,2 DCEP 70-120 22-28 4-10CM/MIN
  • 15. QW-482 (Back) POST WELD HEAT TREATMENT (QW-407) Percent Composition Flow rate N/A N/A N/A ( Pure Tungsten, 2% Thoriated, etc.) ( Pure Tungsten, 2% Thoriated, etc.) Other( e.g., Remarks, Comments, Hot Wire Addition, Tehnique, Torch Angle, etc.)
  • 17. QW-483 SUGGESTED FORMAT FOR PROCEDURE QUALIFICATION RECORDS ( PQR ) ( See QW-200.2, Section IX, ASME Boiler and Pressure Vessel Code ) Record Actual Conditions Used to Weld Test Coupon Company Name STT LAS PQR No. 1/PQR/STTL/2005 Date 9 MEI 2005 WPS No. 1/WPS/STTL/2005 Welding Process(es) SMAW Type ( Manual, Automatic, Semi-Auto ) MANUAL JOINTS (QW 402) 60o 10mm 2mm 2mm Groove Design Of Test Coupon (for combinations, the deposited weld metal thickness shall be recorded for each filler metal or process used ) BASE METALS (QW-403) POST WELD HEAT TREATMENT (QW-407) Material Spec. SA-240 Temperature Type of Grade 304 Time P-No. 8 to P-No 8 Other Thickness of Test Coupon 10mm Diameter of test coupon n/a GAS (QW-408) Other n/a Percent Composition Gas(es) (Mixture) Flow Rate Shielding Trailing backing FILLER METALS (QW-404) SFA Classification A 5.4 ELECTRICAL CHARACTERISTIC (QW-409) AWS Classification E 308L-17 Current DC Filler Metal F-No. 5 Polarity DCEP Weld Metal Analysis A-No. 8 Amps 80 Volts 24 Size of Filler Metal 3.2 Tungsten Electrode Size n/a Other n/a Other n/a Weld Metal Thickness n/a POSITION (QW-405) TECHNIQUE (QW-410) Position of Groove 3G Travel Speed 70mm/min Weld Progression ( Uphill, Downhill ) Uphill String or Weave Bead stringer Other n/a Oscillation n/a PREHEAT (QW-406) Multi or single Pass (pes side) multipass Preheat Temp. n/a Single or Multi Electrodes multi electrodes Interpass Temp n/a Other n/a Other n/a
  • 19. ( PQR ) ess used ) cent Composition Flow Rate
  • 21. QW-483 (Back) PQR No. Tensile Test ( QW-150 ) Ultimate Total Ultimate Unit Stress Type of failure & Specimen No. Width Thickness Area Load lb psi Location Guided-Bend Tests ( QW-160 ) Type and Figure No. Result Toughness Tests ( QW-170 ) Test Impact Values Specimen No. Notch Location Specimen Size Drop Weight Break (Y/N) Temperature ft.lbs %Shear Mils Fillet-Weld Test (QW-180) Result - Satisfactory : Yes No Penetration into Parent Metal: Yes No Macro - Results Other Tests Type of Test VICKERS TEST Deposit Analysis n/a Other n/a Welder's Name AFFENDI YAHYA Clock No. Stamp No. Test conducted by : B4T Laboratory Test No. We certify that the statements in this record are cirrect and that the test welds were prepared, welded and tested in accordance with the requirements of Section IX of the ASME Code. Manufacturer STT LAS Date 9 MEI 2005 By ARIO PRAYOGA (Detail of the record of tests are illustrative only and may be modified to conform to the type and number of tests required by the Code)
  • 23. Type of failure & Location sult Drop Weight Break (Y/N) sted in accordance with the