Rheomold engineering services

www.rheomold.com
Introduction
Our Services
CAD (Computer Aided Design)
CAE (Computer Aided Engineering)
Manufacturing & Support
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Onsite deputation-(Man Power Placement)
Contact Us
020-65322240/60222240 enquiries@rheomold.com
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Manufacturing Simulations

Mission
Rheomold wants to be customer
centric, employee friendly, technology
driven and follow quality process.
Vision
To Emerge as preferred TIER-1
company supplying innovative
solutions & products to OEM’s and also
to become a leader in engineering
services.
About US
Founded in the year 2010
One Stop Solution for CAD/CAE/Moldflow Services
Headquartered in PUNE, India
40% growth rate in terms of capacity, capability & turnover
Team with an extensive work experience in their respective fields/domain
Very Strong Customer & Manufacturing Supplier base
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Attitude
Low Cost
Technology
Driven
Equality
Responsibility
Helps in doing right things...
Competitive solutions...
Upgrade to latest technology...
Treat all equally, ethically &
employees first...
Take complete ownership...
Our
Core
Values
“ALTER”

www.rheomold.com
Introduction
Our Services
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Contact Us
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OUR SERVICES
Manufacturing
Simulations
I Product Design &
..Development
I Interior & Exterior
I Seating Systems
I Material Handling
..Systems
I Fixture design &
..development
I Static Analysis(Linear
..& Non Linear)
I NVH (Modal &
..Vibration)
I Crash & Safety
I Thermal Analysis
I CFD Analysis
I Moldflow Analysis
I Die Casting Analysis
I Forming Analysis
I Fixture Manufacturing
I Material Handling
..Equipment
I Conveyor Trolleys
I Product/BIW Trolleys
I Checking Gauges etc
www.rheomold.com020-65322240/60222240 enquiries@rheomold.com
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Manufacturing
Support
Onsite
Deputation
Computer
Aided Engg
(CAE)
Computer
Aided Design
(CAD)
I CAD Engineers
I CAE Engineers
I Moldflow Engineers
I Project Engineers
I Onsite work Co-
..Ordinator
Introduction Our Services CAD CAE Mfg Simulations Mfg Support Onsite Deputation Contact Us

www.rheomold.com
Introduction
Our Services
3
Contact Us
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CAD
Product
Design
Auto
Interior &
Exterior
Fixture
Design
Material
Handling
Systems
Testing
Fixtures
Display
Fixture
Welding
Fixtures
Assembly
Fixtures
Checking
Gauges
Photometry
Fixtures
Vibration
Fixtures
Water
Spray/Dip
Fixtures
Environment
Fixtures
CAPABILITIES
Design
&
Development

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Process
Flow
Diagram
I Understanding
...Inputs
I 2-3 Concepts
I Customer
..Approval
I Detail Design
Concept Design
I CAE
I Modal
I FRF
I Static
I Linear & Non-
..Linear
Design Analysis
I Material
I Machining
I Fabrication
I Post processing
I Packaging
Manufacturing
I Vibration testing
…conducted at
…ARAI/SGS Pune
I System/Fixture
..Proving at
…customer
…site/Location
Testing/Proving
Dispatch

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I Complete Product
…Visualization
I Conceptual designs
I In-Detail design
I Prototype Support
New Product
Development
Win-D-FenderFoot Cleaner
Tachometer
Product design &
Development
I Automotive Interior &
Exterior Systems(Plastics)
I Non-Automotive
Systems (Consumer
products.
I Reverse Engineering/Re-
Engineering
I Legacy Data
Conversion/Migration
Dental Syringe

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Design of
Vibration/
Water Spray
Fixtures

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Introduction
Our Services
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Contact Us
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Skid
MATERIAL
HANDLING
Tackle
Tackle
Floor Panel Tackle
Hanger
Structural
Analysis
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CONSUMER PRODUCTS
Stress Plot Deflection plot
Chair
Table
Structural
Analysis
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Stress plot Deflection plotAUTOMOTIVE
Structural
Analysis
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Inputs required:
1.CAD models
2.Material details
3.Testing conditions
Results:
1. Mode shapes & frequencies
2. Stress contour’s & critical
stress locations
Type of Analysis :
1. Modal
2. FRF
3. PSD
4. Random Response
HVAC Inlet Duct Assembly
1st Mode Shape
Circled in ‘Red’ are mounts
Stress contour plot at 50 Hz
Frequency Response
NVH Analysis
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NVH Analysis

Inputs required:
1.CAD models
2.Material details
3.Thermal testing
conditions
Results:
1. Temperature
distribution
2.Flow contour lines
3. Hot spot & part failure
prediction
4. Suggestions to improve
design
Thermal
Analysis
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Typical Project Responsibilities
❖Impact on instrument panels
and Door trims.
❖Safety for headliner and pillar
trims.
❖Product durability analysis
expertise for various OEM
specifications.
❖Can Handle FMVSS as well as
European Standards.
Crash and
Safety
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CFD Analysis
Inputs required:
1.CAD models & different
mode configuration
2.Blower performance/curve
3.Temperature inputs
(Heater & Evaporator)
Results:
1.Flow lines
2.Pressure & temperature
drop calculation
3.Flow splits between ducts
4.Design optimization
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Introduction
Our Services
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Mold Flow
Analysis
I Best Gate Location
Analysis
I Fill Analysis
I Pack Analysis
I Cool Analysis
I Warpage Analysis
I Thin Wall Molding
Analysis
I GAIM
I Mucell simulation
I Core Deflection &
AMSA Analysis
(Residual Stress
analysis)
I Over Molding
Analysis
I Molding Window
Analysis
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• Improvement of the casting
quality by minimizing the
entrapped air.
• Minimizing set up time
during the start of casting
process.
• Possibility to control HPDC
machines more precisely.
• Optimization of the whole
casting process by
Controlling filling with
optimal plunger movement.
• Shorter lead time during the
tool designing process
• Less scrap and waste
production when new design
is taken on the use.
Casting
Simulations
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A. One Step Forming
Simulation
Blank Development
Formability Plot with
FLD Diagram
Trim Line Prediction
Report with Unit Cost
and Mass calculated
Blank Nesting in a Strip
Forming
Simulations
B. Incremental
Formability Analysis
(Virtual tryouts)
Detailed Deep
Drawing and
Forming Simulations
on tooling
Process Parameter
Modification
Suggestions
Multi Stage Forming
Simulation and
Process
Optimization
Blank Shape
Optimization
Spring Back
Prediction
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www.rheomold.com
Introduction
Our Services
6Onsite deputation-(Man Power Placement)
Contact Us
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Manufacturing
Support
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Manufacturing
Support
Instrument Panel Bumper Bezel
Door Trim Horn Pad
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Manufacturing
Support
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Manufacturing Video
Manufacturing
Support
VMC
Jobs
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Testing Support
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Introduction
Our Services
7Onsite deputation-(Man Power Placement)
Contact Us
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Corporate Training
Product Development & Plastic
Training
Tool Design Training
(Mold design,
Press tool & die casting)
GD&T Training
Manufacturing Simulation
Training (Moldflow, Hyper form
& Casting)
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Human resources play a vital role in any organisation’s success & achievements. Rheomold stands
at its par in helping customers by providing uniquely trained & polished professionals possessing
various domain expertise.
CAD Professionals:
- CATIA/Solid works
- UG-NX
- PRO-E/Creo
CAE Professionals:
- Moldflow
- Pro-Cast
- Hyper mesh/Ansa/Abaqus/Ls-Dyna
Onsite
Deputation

Introduction
Our Services
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Contact Us
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We are Located at:
Office No 313/314,
City Square
Shivaji Nagar
Pune – 411005, India
Cell : 9881122240
E-mail : ashutosh@rheomold.com
Website : www.rheomold.com
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Thank You
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Rheomold engineering services

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