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Automatic Sewing
Project
--Create New Fashion Era
1
Dear Sir / Madam,
This is Ana from Richpeace Group Enterprise Ltd., thanks for your interest on
Richpeace Auto Sewing System, here our Presentation on Richpeace Auto
Sewing System.
Richpeace Auto Sewing System
• Application on Jacket
• Application on Shirt
• Auto Sewing System Workflow
• Machine Feature & Function
• Client Application Reference
• Product Certificate
• Richpeace Introduction
Sincerely
Ana Wang|Richpeace Group Enterprise Ltd.
2
Down Jacket Sewing
_Method 1:
• Sew patterns on down filled panels directly.
Name Panel
size MM
Stitch
No.
Step Length
MM
Preparation
time
Sewing
Speed
Sewing
Time
Rectangle 897*516 6425 2.5 2m10s 1400RPM 5m20s
Hourly output:
1 head machine: 10 panels.
2 heads machine: 20 panels.
Here calculate the template changing time 10s, not considering bobbin changing
Video for rectangle pattern:
Design process: Import Gerber file and operate based on this pattern:
http://download.richpeace.com:81/ANA/DESIGN-PROCESS.wmv
Template cutting process:
http://download.richpeace.com:81/ANA/Template-Cutting-Process.wmv
Auto sewing process
http://download.richpeace.com:81/ANA/Auto-Sewing-Process-Diamond.wmv
Pattern: Rectangle
Template Tips:
l 2 layers template with drawing pin
l Drawing pin to fix panel.
l Upper layer to add strength on the bottom layer, to avoid
template deformation.
Sewing Template
3
Down Jacket Sewing
_Method 1:
Name Panel size
MM
Stitch
No.
Step Length
MM
Preparation
time
Sewing
Speed
Sewing
Time
Curve 897*516 5247 2.5 2m5s 1400RPM 4m20s
Hourly output:
1 head machine: 13 panels.
2 heads machine: 26 panels.
Here calculate the template changing time 10s, without considering bobbin changing time.
Video for curve pattern:
Auto sewing process
http://download.richpeace.com:81/ANA/AUTO-SEWING-PROCESS-CURVE1.wmv
Pattern: Curve
Template Tip:
l 2 layers template with drawing pin
Sew patterns on down filled panels directly.
Sewing Template of Pattern Curve
More pattern production info on different number of heads and speed, please refer
to the file : Richpeace 4G sewing application on down jacket
4
Winter Jacket Sewing
_Method 1:
The Fill-Sewing process, good for all kinds of Poly-filled jacket as well.
Poly-fill in Sheet Semi-Down fiber
5
Application on Shirt
• Collar stitching
Video:
https://www.youtube.com/watch?v=_wBF3W2gtz8
• Collar stitching, Burberry trench coat collar
Video: include whole process, template preparation + auto sewing
https://www.youtube.com/watch?v=9Mp2Jy6tyYs
Application on Shirt
• Epaulets stitching
Video: include whole process, template preparation + auto sewing
https://www.youtube.com/watch?v=hhQ3VN0T5Co
• Collar & Pocket Flap & Shoulder mark sewing
Video:
http://www.youtube.com/watch?v=i7Zrh-ZYlsw
Richpeace Solution
STEP 1: Design
Use Richpeace AutoSew CAD software to create template cutting file and sewing stitch
data.
STEP 2: Cutting template
Send template cutting file to laser cutter, cutter makes PVC or PET board into shape as
per designs
STEP 3: Making template
Add necessary supporting material during making template according to specific
pattern and material condition.
STEP 4: Auto Sewing
Send sewing stitch file to auto sewing machine, clamp material with template, then
the machine will automatically sew according to design data
8
AutoSew CAD software
l Customer can use this software to design pattern
l Or import .DXF or .PLT format pattern from other CAD software, create sewing template
and sewing data based on this pattern
l set sewing sequence, set origin, define the place to cut or engrave, etc., then save to
template cutting file and stitch file.
Template cutting file Stitch file
Inside this blue gap are the lines need to be sewn, software automatically
read these lines as stitch file, as the right side picture.
l Design any motif stitch or pattern which is difficult to sew by worker.
l Able to set step length, back stitch number and times, grading stitch, etc., to
ensure quality consistency.
l All are made by Richeace, totally compatible with template cutting machine
and auto sewing machine.
4 Basic functions:
Pattern Design | Grading | Marker | AutoSew
9
Template Laser Cutting
Upper exhaust
duct
l Bottom & Upper smoke exhaust system.
l Stainless steel working table ,Effectively solve the problem after PVC material
cutting and the PVC edge melt by laser high temperature, normal working table is
easy to be have corrosion by the smoke particles of PVC. But stainless steel can be
Anti –corrosion well .
l Cover liner guide and motor to protect, extend using life
l Higher cutting speed & precision
cutting, any Tiny but accurate
engraving line to mark material
position
l Nail Hole boring by template laser
cutting machine is so easy
10
Sewing Machine
Model List
1 head
Speed:1800-2500rpm
2 heads
Speed:1600-2000rpm
4 heads
Speed: 1400-1600rpm
6 heads
Speed:1200-1400rpm
l Multi-heads sewing machine, all heads work at the same time,
greatly improve working efficiency.
l World first Multi-Head Automatic
Sewing Machine, Invention Patent
Number: ZL 2013 1 0064867.9
11
Dual Color Automatic Sewing Machine
Non-Stop Automatic Sewing Machine
• Head moving in X direction
• 2 working station, non stop working
• Joint 2 working stations to get bigger working area
Sewing Machine
Model List
Sewing Machine with Cutting Blade
2.5meter Length for sleeping bag sewing
12
Automatic
Sewing Machine
With automatic Template Loader
With automatic Head Lift up
lSingle head has auto lifting head, max. lifting 50mm, no limit to template, able to sew 3D effect design.
l No limitation on design anymore, super large area sewing, max. 2500*900mm for 1 head, max.
800*1200mm for multi-heads.
l Richpeace patent down-proof solution, avoid down leaking problem while sewing.
Single head Machine Speed:2500RPM
13
Sewing Machine
Feature & Function
l No need to rely on skillful sewing worker anymore, no more labor headache, less labor cost.
l Clutch lock head system, able to lock any head at any time, like 4 heads machine, able to
lock 3 heads, leave only 1 head working.
l Richpeace own electric control system.
l Auto trimming function, no need to cut thread manually.
l Pattern repeat function, set sequence of 4 patterns, machine will automatically repeat this
sequence.
l Excellent angle effect, any angle point is sharp, and joint is perfect
14
Computer Control System
l 5’’ keypad screen, English language, convenient to operate.
l Thread breakage detection function.
l Return to stop point to continue sewing.
l Intelligent speed down when comes to corner.
l Intelligent position function, template back to starting point automatically once
set the position.
l Bottom thread counting function.
l Schneider / Delta servo motor for both main shaft and X-Y frame driving system.
100% Richpeace Self-Developed Technology
Richpeace Group
Two enterprises
Tianjin Richpeace Computer &
Machinery Co., Ltd.
Shenzhen Richforever
Technology Co., Ltd.
Computer control system and
Machinery R&D, production
Software R&D, production
Automatic Sewing Machine Computer Feature:
15
Working Video
l 1 Head on Down Jacket Pattern Sewing
http://youtu.be/mw9i2OgrOpA
l 1 Head on Winter Jacket
http://youtu.be/gJqKOnUz7dY
l 1 Head with preparation table
https://www.youtube.com/watch?v=lMFzV_bdNH8
l Working Video in Customer's factory, 1 worker operate
two sets auto sewing machine:
https://www.youtube.com/watch?v=nLnDfdawMUU
l Automatic Sewing Process:
Ăź Design process
https://youtu.be/tZYcJQPWpLc
Ăź Template making process
https://youtu.be/-d8HSBoldpg
Ăź Auto sewing process
https://youtu.be/8tYGU4sWtTw 16
Customer Factory
Canada Goose
High grade down jacket supplier, biggest
one in North America
17
Customer Factory
http://www.eral.com.cn/
A famous down jacket brand in China
focus on young people
18
Customer Factory
A famous outdoor products brand in Tianjin, China,
one of the Richpeace’s Demo customer factory
19
Customer Factory
PT. PAN BROTHERS TBK
INDONESIA
20
Customer Factory
Sewing products
6 heads
4 heads
2 heads1 heads
World largest producer for
the North Face
21
Customer Factory
http://www.tristateww.com/
A group company, Richpeace
automatic template sewing machine
has been installed in their worldwide
factories.
22
Cooperation Brands
http://www.bosideng.cn
China largest and oldest down
jacket brand
International Brand:
Chinese Brand:
23
Jacket Pattern Designs
Please refer to the [Down jacket design] for more photos
24
l Richpeace company started from 1992, got 70 domestic
trademark, 50 international trademark, 131 patent, all
machines got CE certificate.
l Richpeace Automatic Template Sewing Machine
Invention Patent No.: ZL 201310064867.9
Patent Certificate
25
Patent Certificate
26
Second Prize of National Science and Technology Progress, issued by CNTAC
( China National Textile and Apparel Council )
State Technological Invention Award by China National Light Industry Council
Honor Certificate
27
CE certificate
Win prize of 2015 Best supplier in sewing industry
Product Certificate
28
Software Copyright
Register Certificate
29
Registration &
Organization Info
30
Factory Views
31
Sewing Machine Dept.
CAD software online support
in Shenzhen
Part of our Machine R&D team
International Sales & Export Dept.
32
Machine Making Process
Delivery
Ball Blasting
33
Automatic Template sewing
machine assembly
workshop
Double-layer package to put
more machines in 1 container
for shipment
Sewing Workshop
Delivery Machine with
Double-layer package
34
Worldwide Exhibition
2012 GTE Thailand 2012 Texprocess USA 2012 Russia
2010 GTE India 2007 Turkey 2006 IMB Germany
2013 CISMA Shanghai 2012 ITMA Shanghai 2013 Interzum Guangzhou
2012 Guangzhou 2011 Shanghai Tex 2009 Shenzhen
35
Guangzhou Interzum Show Frankfurt Texprocess Show
Team in Exhibition
Shanghai ITMA Show
36
Welcome to visit Richpeace!
Richpeace Group Enterprise Ltd.
Tianjin Richpeace Computer & Machinery Co., Ltd.
Add: No. 6 Baozhong Road, Industrial Development Zone, Baodi District,
Tianjin City, China
Contact: Ms. Ana Wang ana@richpeace.com
Mobile: +86-13902180425 (What’sApp)
37

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Presentation for richpeace auto sewing system on jacket & shirt production

  • 2. Dear Sir / Madam, This is Ana from Richpeace Group Enterprise Ltd., thanks for your interest on Richpeace Auto Sewing System, here our Presentation on Richpeace Auto Sewing System. Richpeace Auto Sewing System • Application on Jacket • Application on Shirt • Auto Sewing System Workflow • Machine Feature & Function • Client Application Reference • Product Certificate • Richpeace Introduction Sincerely Ana Wang|Richpeace Group Enterprise Ltd. 2
  • 3. Down Jacket Sewing _Method 1: • Sew patterns on down filled panels directly. Name Panel size MM Stitch No. Step Length MM Preparation time Sewing Speed Sewing Time Rectangle 897*516 6425 2.5 2m10s 1400RPM 5m20s Hourly output: 1 head machine: 10 panels. 2 heads machine: 20 panels. Here calculate the template changing time 10s, not considering bobbin changing Video for rectangle pattern: Design process: Import Gerber file and operate based on this pattern: http://download.richpeace.com:81/ANA/DESIGN-PROCESS.wmv Template cutting process: http://download.richpeace.com:81/ANA/Template-Cutting-Process.wmv Auto sewing process http://download.richpeace.com:81/ANA/Auto-Sewing-Process-Diamond.wmv Pattern: Rectangle Template Tips: l 2 layers template with drawing pin l Drawing pin to fix panel. l Upper layer to add strength on the bottom layer, to avoid template deformation. Sewing Template 3
  • 4. Down Jacket Sewing _Method 1: Name Panel size MM Stitch No. Step Length MM Preparation time Sewing Speed Sewing Time Curve 897*516 5247 2.5 2m5s 1400RPM 4m20s Hourly output: 1 head machine: 13 panels. 2 heads machine: 26 panels. Here calculate the template changing time 10s, without considering bobbin changing time. Video for curve pattern: Auto sewing process http://download.richpeace.com:81/ANA/AUTO-SEWING-PROCESS-CURVE1.wmv Pattern: Curve Template Tip: l 2 layers template with drawing pin Sew patterns on down filled panels directly. Sewing Template of Pattern Curve More pattern production info on different number of heads and speed, please refer to the file : Richpeace 4G sewing application on down jacket 4
  • 5. Winter Jacket Sewing _Method 1: The Fill-Sewing process, good for all kinds of Poly-filled jacket as well. Poly-fill in Sheet Semi-Down fiber 5
  • 6. Application on Shirt • Collar stitching Video: https://www.youtube.com/watch?v=_wBF3W2gtz8 • Collar stitching, Burberry trench coat collar Video: include whole process, template preparation + auto sewing https://www.youtube.com/watch?v=9Mp2Jy6tyYs
  • 7. Application on Shirt • Epaulets stitching Video: include whole process, template preparation + auto sewing https://www.youtube.com/watch?v=hhQ3VN0T5Co • Collar & Pocket Flap & Shoulder mark sewing Video: http://www.youtube.com/watch?v=i7Zrh-ZYlsw
  • 8. Richpeace Solution STEP 1: Design Use Richpeace AutoSew CAD software to create template cutting file and sewing stitch data. STEP 2: Cutting template Send template cutting file to laser cutter, cutter makes PVC or PET board into shape as per designs STEP 3: Making template Add necessary supporting material during making template according to specific pattern and material condition. STEP 4: Auto Sewing Send sewing stitch file to auto sewing machine, clamp material with template, then the machine will automatically sew according to design data 8
  • 9. AutoSew CAD software l Customer can use this software to design pattern l Or import .DXF or .PLT format pattern from other CAD software, create sewing template and sewing data based on this pattern l set sewing sequence, set origin, define the place to cut or engrave, etc., then save to template cutting file and stitch file. Template cutting file Stitch file Inside this blue gap are the lines need to be sewn, software automatically read these lines as stitch file, as the right side picture. l Design any motif stitch or pattern which is difficult to sew by worker. l Able to set step length, back stitch number and times, grading stitch, etc., to ensure quality consistency. l All are made by Richeace, totally compatible with template cutting machine and auto sewing machine. 4 Basic functions: Pattern Design | Grading | Marker | AutoSew 9
  • 10. Template Laser Cutting Upper exhaust duct l Bottom & Upper smoke exhaust system. l Stainless steel working table ,Effectively solve the problem after PVC material cutting and the PVC edge melt by laser high temperature, normal working table is easy to be have corrosion by the smoke particles of PVC. But stainless steel can be Anti –corrosion well . l Cover liner guide and motor to protect, extend using life l Higher cutting speed & precision cutting, any Tiny but accurate engraving line to mark material position l Nail Hole boring by template laser cutting machine is so easy 10
  • 11. Sewing Machine Model List 1 head Speed:1800-2500rpm 2 heads Speed:1600-2000rpm 4 heads Speed: 1400-1600rpm 6 heads Speed:1200-1400rpm l Multi-heads sewing machine, all heads work at the same time, greatly improve working efficiency. l World first Multi-Head Automatic Sewing Machine, Invention Patent Number: ZL 2013 1 0064867.9 11
  • 12. Dual Color Automatic Sewing Machine Non-Stop Automatic Sewing Machine • Head moving in X direction • 2 working station, non stop working • Joint 2 working stations to get bigger working area Sewing Machine Model List Sewing Machine with Cutting Blade 2.5meter Length for sleeping bag sewing 12
  • 13. Automatic Sewing Machine With automatic Template Loader With automatic Head Lift up lSingle head has auto lifting head, max. lifting 50mm, no limit to template, able to sew 3D effect design. l No limitation on design anymore, super large area sewing, max. 2500*900mm for 1 head, max. 800*1200mm for multi-heads. l Richpeace patent down-proof solution, avoid down leaking problem while sewing. Single head Machine Speed:2500RPM 13
  • 14. Sewing Machine Feature & Function l No need to rely on skillful sewing worker anymore, no more labor headache, less labor cost. l Clutch lock head system, able to lock any head at any time, like 4 heads machine, able to lock 3 heads, leave only 1 head working. l Richpeace own electric control system. l Auto trimming function, no need to cut thread manually. l Pattern repeat function, set sequence of 4 patterns, machine will automatically repeat this sequence. l Excellent angle effect, any angle point is sharp, and joint is perfect 14
  • 15. Computer Control System l 5’’ keypad screen, English language, convenient to operate. l Thread breakage detection function. l Return to stop point to continue sewing. l Intelligent speed down when comes to corner. l Intelligent position function, template back to starting point automatically once set the position. l Bottom thread counting function. l Schneider / Delta servo motor for both main shaft and X-Y frame driving system. 100% Richpeace Self-Developed Technology Richpeace Group Two enterprises Tianjin Richpeace Computer & Machinery Co., Ltd. Shenzhen Richforever Technology Co., Ltd. Computer control system and Machinery R&D, production Software R&D, production Automatic Sewing Machine Computer Feature: 15
  • 16. Working Video l 1 Head on Down Jacket Pattern Sewing http://youtu.be/mw9i2OgrOpA l 1 Head on Winter Jacket http://youtu.be/gJqKOnUz7dY l 1 Head with preparation table https://www.youtube.com/watch?v=lMFzV_bdNH8 l Working Video in Customer's factory, 1 worker operate two sets auto sewing machine: https://www.youtube.com/watch?v=nLnDfdawMUU l Automatic Sewing Process: Ăź Design process https://youtu.be/tZYcJQPWpLc Ăź Template making process https://youtu.be/-d8HSBoldpg Ăź Auto sewing process https://youtu.be/8tYGU4sWtTw 16
  • 17. Customer Factory Canada Goose High grade down jacket supplier, biggest one in North America 17
  • 18. Customer Factory http://www.eral.com.cn/ A famous down jacket brand in China focus on young people 18
  • 19. Customer Factory A famous outdoor products brand in Tianjin, China, one of the Richpeace’s Demo customer factory 19
  • 20. Customer Factory PT. PAN BROTHERS TBK INDONESIA 20
  • 21. Customer Factory Sewing products 6 heads 4 heads 2 heads1 heads World largest producer for the North Face 21
  • 22. Customer Factory http://www.tristateww.com/ A group company, Richpeace automatic template sewing machine has been installed in their worldwide factories. 22
  • 23. Cooperation Brands http://www.bosideng.cn China largest and oldest down jacket brand International Brand: Chinese Brand: 23
  • 24. Jacket Pattern Designs Please refer to the [Down jacket design] for more photos 24
  • 25. l Richpeace company started from 1992, got 70 domestic trademark, 50 international trademark, 131 patent, all machines got CE certificate. l Richpeace Automatic Template Sewing Machine Invention Patent No.: ZL 201310064867.9 Patent Certificate 25
  • 27. Second Prize of National Science and Technology Progress, issued by CNTAC ( China National Textile and Apparel Council ) State Technological Invention Award by China National Light Industry Council Honor Certificate 27
  • 28. CE certificate Win prize of 2015 Best supplier in sewing industry Product Certificate 28
  • 32. Sewing Machine Dept. CAD software online support in Shenzhen Part of our Machine R&D team International Sales & Export Dept. 32
  • 34. Automatic Template sewing machine assembly workshop Double-layer package to put more machines in 1 container for shipment Sewing Workshop Delivery Machine with Double-layer package 34
  • 35. Worldwide Exhibition 2012 GTE Thailand 2012 Texprocess USA 2012 Russia 2010 GTE India 2007 Turkey 2006 IMB Germany 2013 CISMA Shanghai 2012 ITMA Shanghai 2013 Interzum Guangzhou 2012 Guangzhou 2011 Shanghai Tex 2009 Shenzhen 35
  • 36. Guangzhou Interzum Show Frankfurt Texprocess Show Team in Exhibition Shanghai ITMA Show 36
  • 37. Welcome to visit Richpeace! Richpeace Group Enterprise Ltd. Tianjin Richpeace Computer & Machinery Co., Ltd. Add: No. 6 Baozhong Road, Industrial Development Zone, Baodi District, Tianjin City, China Contact: Ms. Ana Wang ana@richpeace.com Mobile: +86-13902180425 (What’sApp) 37