3. HISTORY
Founded in 1926
The man behind Bajaj –
JAMNALAL BAJAJ
He valued honesty over profit ,
action over words, common goods
over individual gain.
KAMALNAYAN BAJAJ diversified
into various manufacturing
activities.
4. VISION
To attain world class excellence by demonstrating value added
products to customers.
MISSION
Focus on value based manufacturing
Continuous improvement
Total improvement if wastes
Pollution free environment
5. OBJECTIVES
Bajaj ltd is to cater the market needs of transportation by
producing two wheelers and three wheelers vehicles
BAL has been producing the catalogue product to challenge
market requirements.
GOAL
To catapult Bajaj auto as the country’s largest automobile
company
9. PURCHASE DEPARTMENT
1.PLACEMENT OF ORDER
2. PURCHASE RECORD & REPORTS
3. FORECASTING & PLANNING
4. SELECTION OF GOOD VENDOR
5. FIXING PRICE ,CHECKING INVOICE
6. INSPECTIONS
11. PLANT LAYOUT
Layout means arrangement of facilities in a particular production unit.
Layout refers to internal arrangement of machines, equipments, work centers and
other Physical facilities in an orderly manner.
Plant layout also includes the arrangement of process and physical facilities within
the factory premises.
12. MANUFACTURING PROCESS
The industrial complex of Bajaj auto is spread over an area of 906 acres in
Walunj .
The manufacturing process of two wheelers and it’s parts is basically of metal
cuttings and metal forming the basic raw materials are steel and aluminum .
Surface treatment processes like heat treatment painting and electroplating
are carried out in the factory .
13. Casting &
Forging
Misc. Metal
Casting
Misc. Nuts &
Bolts
Sheet Plates
Buffing & Heat
Treatment
Machining Buffing Electroplating
Cutting to
Size
Pressing
Wheel Body
Assembly Molding
Minor
Assembly
Engine
Assembly
Engine
Testing
Final
Assembly
Anti Rust
Solution &
Painting
14. Cutting is a collection of processes wherein material is brought to
a specified geometry by removing excess material using various
kinds of tooling to leave a finished part that meets specifications
METAL CUTTING
15. Metals can be heat treated to alter the properties of strength, ductility,
toughness, hardness or resistance to corrosion. Common heat treatment
processes include quenching, and tempering.. Quenching can be used
to harden alloy steels. Tempering will cause the dissolved alloying
elements to precipitate.
HEAT TREATMENT
16. Twin-Gun Painting – Developed by Japan and improved by Bajaj's two-
wheeler, this Twin-Gun technology is the first of its kind for two-wheeler in
the world. Coupled with Rotating Painting Process,
Rotating Painting Process – Complements the automated Twin-Gun robotic
arm to achieve uniform paint finishing with minimal paint wastage.
PAINT SHOP
17. Electroplating is a common surface-treatment technique. It
involves bonding a thin layer of another metal.It is used to reduce
corrosion as well as to improve the product's aesthetic
appearance.
ELECTROPLATING
18. MATERIAL HANDLING
Material handling includes moving. Packing and storing all the materials used by the
production unit.
Material is received by various ways of transport, it moves into plant and thereafter to
store room. When material is needed it is moved along to path of assembly.
Plant Layout and Material handling are closely related.
19. DESIGN
The company designs the product according to the customer needs.
The product design with Forms and Functions
Form design deals with product shape and appearance
Functional design deals with how it works
The design of packing is also very important to anything to the customer.
21. PRODUCT PLANNING AND CONTROL
(PPC)
PPC includes planning that is to be done in office and control on the planned activities
that are to be done on production centers, that are called as shop floors.
Production planning is concerned with the determination, acquisition and
arrangement of all facilities necessary for future production activity.
22. INSPECTION
Inspection is an integral aspect of quality control. It helps in maintaining and raising
the quality of products.
Inspection judges he production against the established standards.
It is recommended that inspection is to be done at every level of production.
23. WAREHOUSING
Warehousing includes storage which is an unavoidable activity.
It increases the value of material by simply carrying.
It also plays a very important role in supplying the product according to the market
demand . It creates time utility.
24. We at Bajaj Auto continue to firmly believe in providing the
customer "VALUE FOR MONEY, FOR YEARS" through our
products and services. This we shall maintain and improve.
Quality improvement and customer satisfaction shall be the
responsibility of every employee
QUALITY POLICY
