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The Lean Training Game Exchange
1© 5S Supply 2013
Lean simplified. Everything you need all in one place.
© 5S Supply 2013
Our formal presentation will run from 12:00 pm - 12:45 pm CDT. The final 15
minutes will be dedicated to your Questions & Answers.
Please feel free to submit your questions at any time during our session. Submit
them in writing (as the phone lines and microphones are muted) in the Questions
section of your webinar control panel.
If you have any technical issues during our event please call GoToWebinar at
800-263-6317 and be sure to give our Webinar ID 867-389-247
This webinar audio portion is offered in VOIP (through your computer’s speakers)
or by dial-in. For dial-in call 866-952-8437 and enter Access Code 741-135-609.
Your telephone line will be muted to diminish any background noise.
The webinar will be starting shortly
Please read
Welcome to
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The Lean Training Game Exchange
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9© 5S Supply 2013
Lean simplified. Everything you need all in one place.
© Profero, Inc. 2008
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The Lean Training Game Exchange
10© 5S Supply 2013
Lean simplified. Everything you need all in one place.
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Is this an 8, 88, 4, 84???
Were there any quality issues?
Is this 66 or
99? 89 or 68?
Why is 39
listed
twice?Which one is
the 6 and which
one is the 9?
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The Lean Training Game Exchange
11© 5S Supply 2013
Lean simplified. Everything you need all in one place.
© Profero, Inc. 2008
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Let’s red tag the numbers
we don’t need (51-100)
and the duplicate 39.
Lean simplified. Everything you need all in one place.
© Profero, Inc. 2008
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The Lean Training Game Exchange
12© 5S Supply 2013
Lean simplified. Everything you need all in one place.
© Profero, Inc. 2008
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Now let’s move them to the
5S Red Tag Holding Area.
Lean simplified. Everything you need all in one place.
© Profero, Inc. 2008
78
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The Lean Training Game Exchange
13© 5S Supply 2013
Lean simplified. Everything you need all in one place.
© Profero, Inc. 2008
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14© 5S Supply 2013
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© Profero, Inc. 2008
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Let’s rearrange the numbers in
order that we will use them.
The Lean Training Game Exchange
16© 5S Supply 2013
Lean simplified. Everything you need all in one place.
© Profero, Inc. 2008
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Lean simplified. Everything you need all in one place.
© Profero, Inc. 2008
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The Lean Training Game Exchange
17© 5S Supply 2013
Lean simplified. Everything you need all in one place.
© Profero, Inc. 2008
1
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Did you notice that we had to work
around a few things like the
numbers that were already there?
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The Lean Training Game Exchange
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For Shine we will make sure the
numbers are in good working
order. So let’s clean this mess up!
The Lean Training Game Exchange
20© 5S Supply 2013
Lean simplified. Everything you need all in one place.
© Profero, Inc. 2008
1
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The Lean Training Game Exchange
21© 5S Supply 2013
Lean simplified. Everything you need all in one place.
© Profero, Inc. 2008
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11 12
13 14 15 16 17 18 19
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20
After looking at all the styles of
font and sizes the team determined
that some of these items can be
standardized.
Lean simplified. Everything you need all in one place.
© Profero, Inc. 2008
1 2 3 4 5 6 7 8 9 10
11 12 13 14 15 16 17 18 19
21 22 23 24 25252525 26 27 28 29 30
31 32 33 34 35 36 37 38 40
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20
The Lean Training Game Exchange
22© 5S Supply 2013
Lean simplified. Everything you need all in one place.
© Profero, Inc. 2008
1 2 3 4 5 6 7 8 9 10
11 12 13 14 15151515 16 17 18 19
21 22 23 24 25252525 26 27 28 29 30
31 32 33 34 35 36 37 38 40
41 42 43 44 45 46 47 48 49 50
39
20Let’s add some more visuals like
color-coding and lines.
Lean simplified. Everything you need all in one place.
© Profero, Inc. 2008
1 2 3 4 5 6 7 8 9 10
11 12 13 14 15 16 17 18 19
21 22 23 24 25252525 26 27 28 29 30
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The Lean Training Game Exchange
25© 5S Supply 2013
Lean simplified. Everything you need all in one place.
© Profero, Inc. 2008
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The Lean Training Game Exchange
26© 5S Supply 2013
Lean simplified. Everything you need all in one place.
© Profero, Inc. 2008
1 2 3 4 5 6 7 8 9 10
11 12 13 14 15 16 17 18 19
21 22 23 24 25252525 26 27 28 29 30
31 32 33 34 35 36 37 38 40
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51
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56 57
58
59
63
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65
66 70
71
72
76 77 78 79
84
8587
89
94
95
96
97
100
Before
The Lean Training Game Exchange
28© 5S Supply 2013
Lean simplified. Everything you need all in one place.
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The Lean Training Game Exchange from 5S Supply - June 2013

  • 1. The Lean Training Game Exchange 1© 5S Supply 2013 Lean simplified. Everything you need all in one place. © 5S Supply 2013 Our formal presentation will run from 12:00 pm - 12:45 pm CDT. The final 15 minutes will be dedicated to your Questions & Answers. Please feel free to submit your questions at any time during our session. Submit them in writing (as the phone lines and microphones are muted) in the Questions section of your webinar control panel. If you have any technical issues during our event please call GoToWebinar at 800-263-6317 and be sure to give our Webinar ID 867-389-247 This webinar audio portion is offered in VOIP (through your computer’s speakers) or by dial-in. For dial-in call 866-952-8437 and enter Access Code 741-135-609. Your telephone line will be muted to diminish any background noise. The webinar will be starting shortly Please read Welcome to © 5S Supply 2013
  • 2. The Lean Training Game Exchange 2© 5S Supply 2013 © 5S Supply 2013 © 5S Supply 2013
  • 3. The Lean Training Game Exchange 3© 5S Supply 2013 •  ¡¢£¤ ¥¡¢ ¤¢¦§¢¡¨© • ¡§¡ ¡ ¦ ¤¥ ¢ ¨¡¦ ¡ ¡ ¤¢¦§¢ ¢ ¡ §¡§¨¥ © 5S Supply 2013
  • 4. The Lean Training Game Exchange 4© 5S Supply 2013 Lean simplified. Everything you need all in one place.  ¡¢£¡¤¢¥¦§¨©£¡ § ! © 5S Supply 2013  ¡¦§¥ #¢$¡¤% • ¡¡ ¤¡'¡§¦ ¦((§¦ ¡¤ ¢ )012134 5163 78371)42 ¦¤ (¦§¢ 9 #§ ¢§¦¥ • ¡¡ ¢ ¤¡¢#(¢ ¡¤¡ 58@ 7824 406A3A3B ¡C¡§¤¡¤ #§ §¥¦D¦¢ • ¡¡ ¦¤ ¢ E8FAGH 807I248EAP1 ¢ ¡¤¡ ¡C¡§¤¡¤ © 5S Supply 2013
  • 5. The Lean Training Game Exchange 5© 5S Supply 2013   ¦¢ ¡ '¡§% • ¡¢£ ¡ ¤ ¥#$¡§¤ ¦¦$¡ • §A2I65¨80©)5671 £ ¨¡ ¡¡ • 31 H 31 58@ £ ¨¡C ¦§¨ C¡§¤¡ • 6AP13 !834A3I8I2 E)08#1E134 $ 58@ £ ¡¤ %¦ C¡§¤¡ • 163'10EA3858BH £  ¡¦  ¥ %¥ ¦¨ (¨)0) §¨ © 5S Supply 2013 • ¤ ¤¡¤¤ ¤ ¥¡¦§¡¨ 9§ ¢ ¡ 406A310 • 0 ¢ ¢ '¡§ ¦ ¤ §¢ ¢$¡ £¡£ $'¡ (§¡¢¢ 9¦¤¢ ¦¨ $¥ ¢ ¢ '¡§ ¢ ¡ ¡¢§¡ ¡C¡§¤¡ •  ¡£ '¡§ ¢ ¡ ¦¥§#¨ ¦¨ A41E2 ¡¡¨¡¨ • 9 ¢ ¡¤¡ ¦¤ ¥#¨¡¡¤1 ¦¨¦(¢ ¢ #§ ¡¡¨¤2 ¡§¡ ¤ ¦ ¢ 9 G513AA5A4H ¢ ¢ ¡¤¡ ¡C¡§¤¡¤2 © 5S Supply 2013
  • 6. The Lean Training Game Exchange 6© 5S Supply 2013 Lean simplified. Everything you need all in one place. 09# ¦¨ ¡C¢¥ ¦ ¢ (§¡¤¡¢ ¢ ¡ ¤ ¡(¢¤ ¢ #§ ¢¡¦$© © 5S Supply 2013 (§$ #§ §¡¤¡¦§ % • ¤ ¡C¡§¤¡ ¤ ¦¤¡¨ ¦ ¡C¡§¤¡ 9§$ 2¤#(¡§¢¡¦$¤2$ ¦¤ ¦¨¦(¢¡¨ 9§$ ¡ §¡¦¢¡¨  §¢ ¦¤¤$¡§ 9 ¢¦¡ (¦¤¢¡¥ ¤¢¡$¤2 • ¡ §¥¦ ¥¦$¡ ¦¤ ¨¡'¡(¡¨ ¡ ¢ ¡ ¥¡¤1  ¢¨2 • ¤ #(( ¦¤ $¨9¡¨ ¢ ¤ ¡C¡§¤¡ ¢ ¦¨¨ ¡$( ¦¤¤ ¢ ¡¦ 9 ¢ ¡ £ £¤¤ ¦¨ ¦¨¨¡¨ ¦ ¥¡§¥¢ ¦$¦¢¡¨ ¤¨¡ ¨¡ ¦§¨¨©
  • 7. The Lean Training Game Exchange 7© 5S Supply 2013 • ¤ ¤ ¦ ¤$(¡ ¢§¦¥ ¥¦$¡ # ¦ #¤¡ ¢ ¤ ¢ (¡§9§$ ¤ ¦¨ ¢ F0A#1  8E1 AE)804634 ©1H )8A342 • ¥#$¡§ 9 (¦§¢(¦¢¤% ¦ • $¡% ¡¢ $#¢¡¤ © 5S Supply 2013 • (§$¤ – £¤¥¦§¨¨ ©¦¥ § ¦ ¥§! §¦#$$§# • $¡§ • ¥¡¤ § (¡¤ 9§ ¡¦ (¦§¢(¦¢ • ¥¡§¥¢ © 5S Supply 2013
  • 8. The Lean Training Game Exchange 8© 5S Supply 2013 • %¡9§¡ ¢¦¢¡ £ ¡#¨   • §¢ £ ¡#¨ ¡ • ¡¢))§¨¡§ £ ¡#¨ ¡ • ¡ • ¢¦¨¦§¨D¡ • #¤¢¦ £ ¡#¨ ¢ • %¡¡9¢¤ £ ¡#¨ ¤ © 5S Supply 2013 • ¥¡¦¤¡ ¦¢ #¢ # ¡¦§ ¢ ¡ ¡¢§¡ ¤¢§#¢¤ ¡9§¡ ¤¢¦§¢¥ £DO NOT ¢#§ '¡§ ¢ ¡ (¦¥¡ #¢ ¦¤¡¨ ¢ ¨ ¤ • ¨'¨#¦1¢ ¦ (¡ § (¡ ¦¢¡ ¦¨ ¤¢§¡ #¢ ¢ ¡ #$¡§¤   ¢ §#¥ ¤¢ ¤¡£#¡¢¦ §¨¡§ ¤ 1 ¡1 ¡1¢1 ¤¥¦ • §# ¦'¡ ¡¢ ¤¡¨¤ ¢ $(¡¢¡ ¢ ¤ ¢¦¤ © 5S Supply 2013
  • 9. The Lean Training Game Exchange 9© 5S Supply 2013 Lean simplified. Everything you need all in one place. © Profero, Inc. 2008 1 2 3 4 5555 6 7 8 10 11 12 14 15 17 19 22 24 25 27 28 31 32 33 35 37 38 41 42 43 45 46 48 51 53 54 56 57 58 59 63 64 65 66 70 71 72 76 77 78 79 84 8587 89 94 95 96 97 100 GO! • ¡¡§¨ #§ ¥ ¡¤¢ #$¡§ 9#¨ ¦¨ ¦ $$¡¢ #§ '¡§¦ §¡¦§¨ ¤ ¡¡¢ • ¡ ¤¢§#¢§ ¦¤9§ #§ ¤§¡ £¢ ¡ ¡¤¢ ¤§¡ ¤ ¦¢£¤ §¡§¨¡¨ 9§ ¢ ¡ ¡¢§¡ ¥§#( •   ¦¢ ¦¤ ¢ ¡ ¢§¥ ¢ ¨ ¢ ¤  ¨¨ ¢ 9¡¡  • ¦ ¡ ¦(( ¢ ¤ ¢ ¡'¡§¨¦ 9¡  © 5S Supply 2013
  • 10. The Lean Training Game Exchange 10© 5S Supply 2013 Lean simplified. Everything you need all in one place. © Profero, Inc. 2008 1 2 3 4 5555 6 7 8 10 11 12 14 15 17 19 22 24 25 27 28 31 32 33 35 37 38 41 42 43 45 46 48 51 53 54 56 57 58 59 63 64 65 66 70 71 72 76 77 78 79 84 8587 89 94 95 96 97 100 Is this an 8, 88, 4, 84??? Were there any quality issues? Is this 66 or 99? 89 or 68? Why is 39 listed twice?Which one is the 6 and which one is the 9? •   ¦# #!¦¡!¢ # ¦# # • £$¥¨$¥¤ ¥ $# $ # ¥¥¥ $#!¥ ¥¦# §¨ §©¢ ¥  §¡ $# • ! # $% • © ¥  §¡  ¥!$¥ • '¨§¥ § ¥  §¡ #!¥ $#¥( § (¤¥ $# ##!¥ © ¥  §¡ )¨$¡ 0¦¥§ • ¥#¥( 1$¨¨ 2¥ $$#$¥¤ 3¥¥¢ #!¦1 #¢ §#¥¢ ¦§¢ !¦¥¢ ¦¥©¨¥¢ ¥#4 © 5S Supply 2013
  • 11. The Lean Training Game Exchange 11© 5S Supply 2013 Lean simplified. Everything you need all in one place. © Profero, Inc. 2008 1 2 3 4 5555 6 7 8 10 11 12 14 15 17 19 22 24 25 27 28 31 32 33 35 37 38 41 42 43 45 46 48 51 53 54 56 57 58 59 63 64 65 66 70 71 72 76 77 78 79 84 8587 89 94 95 96 97 100 Let’s red tag the numbers we don’t need (51-100) and the duplicate 39. Lean simplified. Everything you need all in one place. © Profero, Inc. 2008 1 2 3 4 5555 6 7 8 10 11 12 14 15 17 19 22 24 25 27 28 31 32 33 35 37 38 41 42 43 45 46 48 51 53 54 56 57 58 59 63 64 65 66 70 71 72 76 77 78 79 84 8587 89 94 95 96 97 100
  • 12. The Lean Training Game Exchange 12© 5S Supply 2013 Lean simplified. Everything you need all in one place. © Profero, Inc. 2008 1 2 3 4 5555 6 7 8 10 11 12 14 15 17 19 22 24 25 27 28 31 32 33 35 37 38 41 42 43 45 46 48 51 53 54 56 57 58 59 63 64 65 66 70 71 72 76 77 78 79 84 8587 89 94 95 96 97 100 Now let’s move them to the 5S Red Tag Holding Area. Lean simplified. Everything you need all in one place. © Profero, Inc. 2008 78 1 2 3 4 5555 6 7 8 10 11 12 14 15 17 19 22 24 25 27 28 31 32 33 35 37 38 41 42 43 45 46 48 51 53 54 56 57 58 59 63 64 65 66 70 71 72 76 77 79 84 8587 89 94 95 96 97 100
  • 13. The Lean Training Game Exchange 13© 5S Supply 2013 Lean simplified. Everything you need all in one place. © Profero, Inc. 2008 1 2 3 4 5555 6 7 8 10 11 12 14 15 17 19 22 24 25 27 28 31 32 33 35 37 38 41 42 43 45 46 48 •  ¡¢£¤ ¨ ¢ ¡ ¤¦$¡ ¡C¡§¤¡ ¢ ¢ ¡ #¡¡¨¡¨ ¢¡$¤ §¡$'¡¨ 9§$¢ ¡ §¦§¡¦ )¢ ¦ (¡ § (¡ ¦¢¡ ¦¨ ¤¢§¡ #¢ ¢ ¡ #$¡§¤   ¢ §#¥ ¤¢ ¤¡£#¡¢¦ §¨¡§ ¤ 1 ¡1 ¡1¢1 ¤¥¦ • §# ¦'¡ ¡¢ ¤¡¨¤ ¢ $(¡¢¡ ¢ ¤ ¢¦¤ © 5S Supply 2013
  • 14. The Lean Training Game Exchange 14© 5S Supply 2013 Lean simplified. Everything you need all in one place. © Profero, Inc. 2008 1 2 3 4 5555 6 7 8 10 11 12 14 15 17 19 22 24 25 27 28 31 32 33 35 37 38 41 42 43 45 46 48 GO! • ¡¡§¨ #§ ¥ ¡¤¢ #$¡§ 9#¨ ¦¨ ¦ $$¡¢ #§ '¡§¦ §¡¦§¨ ¤ ¡¡¢ • ¡ ¡¤¢ ¤§¡ ¤ ¦¢£¤ §¡§¨¡¨ 9§ ¢ ¡ ¡¢§¡ ¥§#( •   ¦¢ ¦¤ ¢ ¡ ¡C¡§¤¡ ¡ ¢ ¤ ¢$¡  •   ¦¢ ¦ ¡ ¡¦§ 9§$¢ ¤  © 5S Supply 2013
  • 15. The Lean Training Game Exchange 15© 5S Supply 2013 •  1#!§# #!¥ §¦¥§ !§ 2¥¥ ¨¥§¦¥ # ¥¥§¦© $#¥(¢ $# $#$(¥# $ § ¡!(¥¢ ¦ $#¥(#!§# 1$¨¨ ¦¥(§$ • £$¥¨$¥¤0© $#¥( #!§# © 1§# # 3¥¥ § #¥¦#!¥ © ¥  §¡¡$¡ £¤¥# ¥¥# !§¤¥ § ¥$ $ !(¥ • ¤ ¥¦§¨© # § # ¥¦§¨% • £¦¡§$¥ $#¥(# (§3¥#!¥( ¤¥$¥# # ¡¥# § # §1§© • ¥¤$§¨ #¦¨# !¥¨#!$ ¦¥ $¡¢ ¨$¥¢ ¨§2¥¨¢ ¨¦$¡ © 5S Supply 2013 Lean simplified. Everything you need all in one place. © Profero, Inc. 2008 1 2 3 4 5555 6 7 8 10 11 12 14 15 17 19 22 24 25 27 28 31 32 33 35 37 38 41 42 43 45 46 48 Let’s rearrange the numbers in order that we will use them.
  • 16. The Lean Training Game Exchange 16© 5S Supply 2013 Lean simplified. Everything you need all in one place. © Profero, Inc. 2008 1 2 3 4 5555 6 7 8 10 11 12 14 15 17 19 22 24 25 27 28 31 32 33 35 37 38 41 42 43 45 46 48 Lean simplified. Everything you need all in one place. © Profero, Inc. 2008 1 2 3 4 5555 6 7 8 10 11 12 14 15 17 19 22 24 25 27 28 31 32 33 35 37 38 41 42 43 45 46 48
  • 17. The Lean Training Game Exchange 17© 5S Supply 2013 Lean simplified. Everything you need all in one place. © Profero, Inc. 2008 1 2 3 4 5555 6 7 8 10 11 12 14 15 17 19 22 24 25 27 28 31 32 33 35 37 38 41 42 43 45 46 48 Did you notice that we had to work around a few things like the numbers that were already there? •  ¡¢£¤ ¨ ¢ ¡ ¤¦$¡ ¡C¡§¤¡ ¢ ¢ ¡ #$¡§¤ ¡¢¢¡§ §¥¦D¡¨ )¢ ¦ (¡ § (¡ ¦¢¡ ¦¨ ¤¢§¡ #¢ ¢ ¡ #$¡§¤   ¢ §#¥ ¤¢ ¤¡£#¡¢¦ §¨¡§ ¤ 1 ¡1 ¡1¢1 ¤¥¦ • §# ¦'¡ ¡¢ ¤¡¨¤ ¢ $(¡¢¡ ¢ ¤ ¢¦¤ © 5S Supply 2013
  • 18. The Lean Training Game Exchange 18© 5S Supply 2013 Lean simplified. Everything you need all in one place. © Profero, Inc. 2008 1 2 3 4 5555 6 7 8 10 11 12 14 15 17 19 22 24 25 27 28 31 32 33 35 37 38 41 42 43 45 46 48 GO! • ¡¡§¨ #§ ¥ ¡¤¢ #$¡§ 9#¨ ¦¨ ¦ $$¡¢ #§ '¡§¦ §¡¦§¨ ¤ ¡¡¢ • ¡ ¡¤¢ ¤§¡ ¤ ¦¢£¤ §¡§¨¡¨ 9§ ¢ ¡ ¡¢§¡ ¥§#( •   ¦¢ ¦¤ ¢ ¡ ¡C¡§¤¡ ¡ ¢ ¤ ¢$¡  •   ¦¢ ¡¡9¢¤ ¦ #¤¡¡ 9§$ £ §¢¤ ¦¨ £ ¡¢))§¨¡§¤  • ¡¡§¨ §¡¦§¨ ¤ ¡¡¢ © 5S Supply 2013
  • 19. The Lean Training Game Exchange 19© 5S Supply 2013 • ¥ ¢ ¦¢ ¢ ¡ ¦§¡¦ ¦¤ ¡¡ ¡¦§¡¨ #¢ 9 #¡¡¤¤¦§ ¢¡$¤1 ¢ ¤ ¢$¡ ¢ £¤ ¡¤ ¢ ¡ ¢¡$¤ ¢ ¦¢ §¡$¦ • ¦#¨¡¡% ¦¡¢ ¢¡$¤ ¢ ¦ £¡)¡¤ ¨¢ •   ¡¢£¤¥ ¤¥¦ §¥¨©£ §¥¨©£ ¢£¤¥§¥ • '¡§¡ (¦§¢(¦¢¡¤1 $¦¡ ¢ ¤$(¡ ¦¨ ¡¦¤ ¢ ¥¡¢ ¡¦¥ ¤#((¡¤ ¦¨ ¤ ¡¨#¡ ¢© • 9 #9¨ ¤$¡¢ ¥ #¢ ¢ ¦¢ $¦ ¡$¡ ¦ ¤¤#¡19C ¢ § ¦'¡ ¢ 9C¡¨ © 5S Supply 2013 Lean simplified. Everything you need all in one place. © Profero, Inc. 2008 1 2 3 4 5555 6 7 8 10 11 12 14 15 17 19 22 24 25 27 28 31 32 33 35 37 38 41 42 43 45 46 48 For Shine we will make sure the numbers are in good working order. So let’s clean this mess up!
  • 20. The Lean Training Game Exchange 20© 5S Supply 2013 Lean simplified. Everything you need all in one place. © Profero, Inc. 2008 1 2 3 4 5555 6 7 8 9 10 11 12 13 14 15 16 17 18 19 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 40 41 42 43 44 45 46 47 48 49 50 39 20 •  ¡ ¡¡¨ ¢ ¦'¡ ¤¢¦¨¦§¨¤ 9§ ¢ ¡ 9§¤¢ ¢ §¡¡ £¤%§¢1¡¢))§¨¡§ ¦¨ ¡ • ¦#¨¡¡%  ¦¡ #(¢ ¡ §#¡¤ 9§ ¢ ¡ 9§¤¢ ¢ §¡¡ £¤ ¦¨ ¢ ¡ 9 ¦¨ ¡9§¡ ¢ ¡$2 •   ¡¤¢£ © £ ¢£¨ ¤¥¦ £¥£¢¢¤£¥ • ¢£¢ 9§¥¡¢ ¢ ¤¨¡§ $(¦¨¡ (¡¤ ¡ §)¨¥1¤¥¦¥¡1 §¡(¡¤ $¡¢1 ¡¢ •  ¦¡ ¢ ¡ §#¡¤ ¡¦¤ ¢ 9 © 5S Supply 2013
  • 21. The Lean Training Game Exchange 21© 5S Supply 2013 Lean simplified. Everything you need all in one place. © Profero, Inc. 2008 1 2 3 4 5555 6 7 8 9 10 11 12 13 14 15 16 17 18 19 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 40 41 42 43 44 45 46 47 48 49 50 39 20 After looking at all the styles of font and sizes the team determined that some of these items can be standardized. Lean simplified. Everything you need all in one place. © Profero, Inc. 2008 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 21 22 23 24 25252525 26 27 28 29 30 31 32 33 34 35 36 37 38 40 41 42 43 44 45 46 47 48 49 50 39 20
  • 22. The Lean Training Game Exchange 22© 5S Supply 2013 Lean simplified. Everything you need all in one place. © Profero, Inc. 2008 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15151515 16 17 18 19 21 22 23 24 25252525 26 27 28 29 30 31 32 33 34 35 36 37 38 40 41 42 43 44 45 46 47 48 49 50 39 20Let’s add some more visuals like color-coding and lines. Lean simplified. Everything you need all in one place. © Profero, Inc. 2008 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 21 22 23 24 25252525 26 27 28 29 30 31 32 33 34 35 36 37 38 40 41 42 43 44 45 46 47 48 49 50 39 20
  • 23. The Lean Training Game Exchange 23© 5S Supply 2013 • ¥ ¢ ¦¢ # ¦'¡ ¦ ¡ §¥¦D¡¨1 ¡¦ ¦¨ ¤¦9¡ §¡'§$¡¢1¡ $#¤¢ ¡¡( ¢ ¢ ¦¢ ¦ • ¦#¨¡¡% ¢£¤ ¢ ¤$¡¢ ¥ ¡C¢§¦1 ¢£¤ (¦§¢ 9 ¡'¡§¨¦ § •   ¡¤¢£  ¡ ©¤ £ £¢££¦¤£ ¢§££¤ • #¤¢¦ ¡(¤ #¨ ¢ ¡ ¨¤(¡ ¡ ¡¡¨ ¢ ¦'¡ ¦ ¥§¡¦¢  ¡¦ §¥¦D¦¢ © 5S Supply 2013 • §¨¡§ ¢ #¤¢¦ #§ ¥¦¤ ¡ $#¤¢ ¡ ¦¡ ¢ §¡¥D¡ ¦§$¦ ¨¢¤ •  ¡¢£¤ ¨ ¦ £#¤ 0#¨¢ 9 ¢ ¡ ¦§¡¦ • §¡ ¦ £¨¡9¡¢¤¤ ¢ ¦¢ #9¨ • §# ¦'¡ ¡¢ ¤¡¨¤ ¢ $(¡¢¡ ¢ ¤ ¢¦¤ © 5S Supply 2013
  • 24. The Lean Training Game Exchange 24© 5S Supply 2013 Lean simplified. Everything you need all in one place. © Profero, Inc. 2008 1 3 4 5 6 7 8 9 10 12 11 13 14 15 16 17 18 19 21 22 23 24 25252525 26 27 28 29 30 31 32 33 34 35 36 37 38 40 41 42 43 44 45 47 48 49 50 20 GO! $¦ ¨¨ #9¨  • ¡ £¡¤ ¤ $¤¤¥ • £ ¤ ¤ #(¤¨¡ ¨ •    ¦¨  ¡ ¦§¡ $C¡¨ #( • £ ¡¤ ¤ ¢ $(¡¢¡ ¢£¤ $¡ • ¡¢ ¦¨ ¡¢ ¦§¡ ¢ ¡ §¥ ¦¢ • £¡ ¤ ¤ $¤¤¥ • ¢¡ ¤ ¦¤¡ ¨¨ #   © 5S Supply 2013
  • 25. The Lean Training Game Exchange 25© 5S Supply 2013 Lean simplified. Everything you need all in one place. © Profero, Inc. 2008 1 3 4 5 6 7 8 9 10 12 11 13 14 15 16 17 18 19 21 22 23 24 25252525 26 27 28 29 30 31 32 33 34 35 36 37 38 40 41 42 43 44 45 47 48 49 50 20 •  ¡¢£¤ ¨ ¢ ¡ ¤¦$¡ ¡C¡§¤¡ ¦9¢¡§ ¦((¥ #§ ¤ (§(¡¤ )¢ ¦ (¡ § (¡ ¤¢§¡ #¢ ¢ ¡ #$¡§¤   ¢ §#¥ ¤¢ ¤¡£#¡¢¦ §¨¡§ ¤ 1 ¡1 ¡1¢1 ¤¥¦ • §# ¦'¡ ¡¢ ¤¡¨¤ ¢ $(¡¢¡ ¢ ¤ ¢¦¤ © 5S Supply 2013
  • 26. The Lean Training Game Exchange 26© 5S Supply 2013 Lean simplified. Everything you need all in one place. © Profero, Inc. 2008 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 21 22 23 24 25252525 26 27 28 29 30 31 32 33 34 35 36 37 38 40 41 42 43 44 45 46 47 48 49 50 39 20 GO! • ¡¡§¨ #§ ¥ ¡¤¢ #$¡§ 9#¨ ¦¨ ¦ $$¡¢ #§ '¡§¦ §¡¦§¨ ¤ ¡¡¢ • ¡ ¡¤¢ ¤§¡ ¤ ¦¢£¤ §¡§¨¡¨ 9§ ¢ ¡ ¡¢§¡ ¥§#( •   ¦¢ ¦¤ ¢ ¡ ¡C¡§¤¡ ¡ ¢ ¤ ¢$¡  •   ¦¢ ¡¡9¢¤ ¦ #¤¡¡ 9§$ £ §¢¤ ¦¨ £ ¡¢))§¨¡§¤  • ¦ ¡ ¦(( ¢ ¤ ¢ ¡'¡§¨¦ 9¡  © 5S Supply 2013
  • 27. The Lean Training Game Exchange 27© 5S Supply 2013  ¥ ¦¥ • £¦¥ (§#¥¦$§¨ • £¦¥$¤¥ ¥§¦!#$(¥ • ¡§¦¡¥ §¦¥§ • ¢¨##¥¦¥ • £ $ $¨# 0 #¥¦ •   !¥ ¦¦¥# (§#¥¦$§¨ • ¤ $$(§¨ ¥§¦!#$(¥ • ©(§¨¨¥¦ §¦¥§ • ¢¨¥§¢ ¥§# ¥ ¦¡§$¥ • £§© © 5S Supply 2013 Lean simplified. Everything you need all in one place. © Profero, Inc. 2008 1 2 3 4 5555 6 7 8 10 11 12 14 15 17 19 22 24 25 27 28 31 32 33 35 37 38 41 42 43 45 46 48 51 53 54 56 57 58 59 63 64 65 66 70 71 72 76 77 78 79 84 8587 89 94 95 96 97 100 Before
  • 28. The Lean Training Game Exchange 28© 5S Supply 2013 Lean simplified. Everything you need all in one place. © Profero, Inc. 2008 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15151515 16 17 18 19 21 22 23 24 25252525 26 27 28 29 30 31 32 33 34 35 36 37 38 40 41 42 43 44 45 46 47 48 49 50 39 20After •  !§# 2¥¥ $# $ 1¥ ¦¥§¨$¥ 2© §¨©$¡ ©# ¦ $(¨§#¥ 1¦3¨§¥¡ • ¢§¨$#© • ¢# • £¥¨$¤¥¦©£©¥¦¤$¥ • ¢§#$#§#$¤¥ • ¢§¨$#§#$¤¥ • ¤¤¤¤¤¤¤¤¤¤¤¤¤¤¤¤¤ • ¤¤¤¤¤¤¤¤¤¤¤¤¤¤¤¤¤ • ¤¤¤¤¤¤¤¤¤¤¤¤¤¤¤¤¤ • ¤¤¤¤¤¤¤¤¤¤¤¤¤¤¤¤¤ • ¤¤¤¤¤¤¤¤¤¤¤¤¤¤¤¤¤ • ¤¤¤¤¤¤¤¤¤¤¤¤¤¤¤¤¤ • ¤¤¤¤¤¤¤¤¤¤¤¤¤¤¤¤¤ • ¤¤¤¤¤¤¤¤¤¤¤¤¤¤¤¤¤ • ¤¤¤¤¤¤¤¤¤¤¤¤¤¤¤¤¤ © 5S Supply 2013
  • 29. The Lean Training Game Exchange 29© 5S Supply 2013 • ¤ ¥¦$¡ ¤ ¦'¦¦¡ 9§ 9§¡¡ ¦¢% 2¤¤#((2$ • ¥¡§¥¢ • (§$¤ © 5S Supply 2013 Lean simplified. Everything you need all in one place. #§§ ¡ ¡¡¨ ¢ ¤ © © 5S Supply 2013
  • 30. The Lean Training Game Exchange 30© 5S Supply 2013 •  ¤¡ ¢ ¤ ¡C¡§¤¡ ¢ ¤ ¢ ¡ (¡§ 9 '¤#¦ ¢§¤ ¦¨ ¦ #A2I65@80©)5671 • '¡§¤¤ £ E63IG674I0A3B 808GGA71 • ¥#$¡§ 9 (¦§¢(¦¢¤%¢)¤(¡(¡ (¡§ ¢¡¦$1 ¡)¢ ¢¡¦$¤ • $¡%  ¤)¡¢ $#¢¡¤ © 5S Supply 2013 • ©(§¨¨ 2¡¥# ¨$3¥ ¢£¥¦ $¥¥ ¦ (§ §#¦$¡ • ¤$¨¥ ¨¥¦ ¦ $¥ •   $(¥¦ • ¤¨$!§¦# # ¦¥¦ ¦¥ • ¢¨¦¥ (§¦3¥¦¢ #$# #¥¢ §¥¦¢ #§¥¢ ¥# # (§3¥ $¡ © 5S Supply 2013
  • 31. The Lean Training Game Exchange 31© 5S Supply 2013 • ¦'¡ ¡ (¡§¤ 9§$ ¡¦ ¢¡¦$ ¦¢ ¦¤ ¢ ¡  31@ 1E)58H11£ • %§¥ ¢ ¡$ #¢ ¢ ¢ ¡ ¦¦ ¦¨ ¤ ¢ ¡$ ¢ ¡ ¢¡$¢ ¡ ¡¡¨ ¢ 9¨ •  ¡¢ ¢ ¡$ ¢ ¦¢ ¢ ¡§ ¢¡¦$ ¤ ¢ ¥¥ ¢ ¡(¢ ¡$ • ¦'¡ ¢ ¡$¦¢ ¢ ¡ ¦ #¢ ¢ ¡ ¦§¡ ¦¡¨) © 5S Supply 2013 • ¡¢£¤¥ ¦¢¥ §¥¨ ¥©¤¥¥ ¨£¦ £§ ¦¢¥ ¢¤¤ ¥¤£§ ¦ ¦¢¥ ¦¥© ¦¢¦ ¦¢¥ §¥¥ ¦ ¢£¥ ¦¢¥ ¥ ¦ ©¥¨¢¥!¥ £§ ¦¢¥ !© • §#¦ ©$¥ £¦ %£ § §#¦ ©$¥ £¦ £©£¤¥ • ' %¥ §¥ ¥!§ (!© ¥ ¢ ¦¥© ¦ ¦¢¥ ¦£©¥! ) ¦¢¥ ¦£©¥ (!© ¨¢¥§ ¦¢¥£! ¥©¤¥¥ ¨¤$ £§ ¦¢¥ !© §¦£¤ ¦¢¦ ¥!§ (£§ ¦¢¥ !!¥ ¦ ¥ ¦ • 0 ¢¥ §#¦ ¢¥¤ ) ¦¢¥ § §¤ ¦¢£§1 ¤£$¥ 2345567 8 9 @99A BCDE @FGHHHI • P § !1¥ ¦¢¥ ¦¥© ¦ 1¥! ¦¢¥ §¥¨ ¥©¤¥¥ © 5S Supply 2013
  • 32. The Lean Training Game Exchange 32© 5S Supply 2013 • © 5S Supply 2013 • ¨¨ #9¡¡  •   ¦¢ ¦¤ ¢ ¡  Team 1 Team 2 Team 3 © 5S Supply 2013
  • 33. The Lean Training Game Exchange 33© 5S Supply 2013 • ¦'¡ ¢ ¡ ¡ ¡$(¡¡¤ ¥ #¢ ¢ ¢ ¡ ¦¦ ¦¥¦ • C(¦ ¢ ¢ ¡$¢ ¦¢ ¢ ¡ ¨ ¢ ¡ ¤¦$¡ ¢ ¥ ¦¤ ¡9§¡ £¢§ ¢ 9¨ ¢ ¡ ¢¡$ ¦¤ 9¦¤¢ ¦¤ ¢ ¡ ¦2 •  ¡¢ ¢ ¡$ ¢ ¡ ¦ 9¡ $#¢¡¤128 01563 © 5S Supply 2013 • ¦'¡ ¢ ¡ ¢¡¦$ ¨¡ ¢ ¡   ¡¢¤ ¦¥¦1¢ ¡ ¤¡ ¡'¡ ¦ ¦§¨¡§ ¤(¢ ¢ ¤ ¢$¡ • ¤ ¢$¡ ¢ ¡ ¢¡¦$¤ ¦ $¦¡ ¦¢¡'¡§ #A2I652 ¢ ¡ #¨ ¡ ¤¤¥¤1 ¡¤1 ¦¡¤1 §)¨¥1 ¡¢2¦ ¢ $¦¡ ¢ ¡¦¤¡§ 9§ ¢ ¡§ ¡$(¡¡ • ¦ ¢ ¡$ B88F #A2I652 ¤¤D¡1 ¦¢¤1¢ 9 ¢ ¡ #¤¡§1 ¡¢2¦ • ¦$¡ ¦¤ ¡9§¡ £¢$¡ ¦¨ ¡(¥ ¦¨¥¡§¥ © 5S Supply 2013
  • 34. The Lean Training Game Exchange 34© 5S Supply 2013 • © 5S Supply 2013 • ¨¨ #9¡¡ ¢ ¤ ¢$¡  •   ¦¢ ¦¤ ¢ ¡  Round 1 Round 2 Team 1 Team 2 Team 3 © 5S Supply 2013
  • 35. The Lean Training Game Exchange 35© 5S Supply 2013 Lean simplified. Everything you need all in one place. %¦¢ ¤D¡ §¡¨#¢ §¡¦ §¤©   C   ( © 5S Supply 2013 •  ¤¡ ¢ ¤ ¡C¡§¤¡ ¢ ¤ 647  2AP1 01FI74A83 §¡¨#¡¤ ¡¦¨)¢$¡ • ¥#$¡§ 9 (¦§¢(¦¢¤%¢)¤(¡(¡ (¡§ ¢¡¦$1¡)¡ ¢¡¦$¤ •  §¤ ¡¤¢ 9 ¢ ¡ ¢¡¦$¤ ¦§¡ ¤¢¢¥ ¡C¢ ¢ ¡¦ ¢ ¡§1 #¢ ¢ §¡£#§¡¨ • §60A64A83  ¥¦¢#§¡¤ § #¤¡ ¤¢¡§¤1¤¤¤§¤1 ¢¦(¡1 ¡¢2 • $¡%  ¤)¡¢ $#¢¡¤ © 5S Supply 2013
  • 36. The Lean Training Game Exchange 36© 5S Supply 2013 • ¢¨¦¥ $¥¦ §¦ §¢ ¦ ¢  ¡¨ §¦ ¥¦ #¥§(¢ ¡ ¨¦¦ ¨ §¦ •   $(¥¦ • '¥ ¦ ¥$¨ ¦ ¥§! §¦#$$§# • £ #$§¨¤ #$3¥¦¢ $¦¢ #§¥¢ #§( © 5S Supply 2013 • ¥§§ ¢ ¢ ¡ ¡C¡§¤¡ ¤§¢ #¢ ¢ ¡ ¨¡C ¦§¨¤  ¢ 9 ¡¦ § C ¢ §¤ 9§ ¦ ¢¢¦ 9 ¢¢ ¦§¨¤ (¡§ ¢¡¦$ • %¦¤¡¨ ¢ ¡ #$¡§ 9 ¢¡¦$¤ ¦'¡% –   ¢¡¦$ ¨ ¢ ¡ ¡C¡§¤¡ ¦¢ ¡¤ 9  ¢ –   ¢¡¦$ ¦¢ ¡¤ 9 ¤ –   ¢¡¦$ ¦¢ ¡¤ 9   © 5S Supply 2013
  • 37. The Lean Training Game Exchange 37© 5S Supply 2013 • P ¤£§ ¦ ¥ ¢ ¥!§ ¦¢¦ ¤¤ ¦¢¥ ¢%¥ ¦ £ ¤¥!¤ !£§¦ ¦¢¥£! (£!¦ § ¤¦ §©¥ § ¦¢¥ ! •  ¡BDF@¢£ ¤9BCFA¥ £ ¦ ¢%¥ ¦¢¥© ¦ !§¥! ¤ ¦£ $¥! ¦© ¦¢¥ ! ¥¦ ¦ • ¡¢¥§ ¦¢¥ ¢%¥ ©¤¥¦¥ ¦¢¥£! 2¦ ¢7 §¨© ! ¨ ¦¢¥ § ©%¥ ¦¢¦ ¦ ¢ ¦ ¦¢¥ §¥¦ ¥!§ • $¥ !¥ ¦¢¥ §¥!¦§ ¦¢¦ ¦¢¥ §#¦ ©%¥ £¦ § §¦£¤ ¦¢¥ 2¦ ¢7 £ ©¤¥¦¥ © 5S Supply 2013 • ¡ ¡'¡§¡ #¨¡§¤¢¦¨¤ ¢ ¡ ¥¦$¡1¤¢¦§¢ ¢ ¡ • 0¢ ¦¤ ¦  ¢ ¤ ¡£ ¤#(¡§'¤§ § $¦¦¥¡§ ¦¨ ¢¡ ¢ ¡ ¢¡¦$¤ ¢ £¦ 9¦¤¢¡§©¤ ¦¨ £#§§¤ • ¡¡§¨ ¢ ¡ ¢$¡ ¡¦ ¢¡¦$9¤ ¡¤ © 5S Supply 2013
  • 38. The Lean Training Game Exchange 38© 5S Supply 2013 Batch Size Time Team 1 10 Team 2 5 Team 3 1 © 5S Supply 2013 •   ¢¡¦$9¤ ¡¨ 9§¤¢ ¦¨   •   ¦¢ ¦¤ ¢ ¡  • 9 # ¨£¢ ¦'¡ ¡#¥ (¡(¡ ¢ $¦¡ ¢ §¡¡ ¢¡¦$¤1 #¤¡ ¡ ¢¡¦$ #¢ (¡§9§$¢ ¡ ¡C¡§¤¡ ¢ § ¢ §¡¡ ¢$¡¤ ¢ ¤$¦¡§ ¦¢ ¤D¡¤ ¡¦ ¢$¡ •  ¡¢ ¢ ¦¢ ¡'¡ 9 (¡(¡ ¦'¡ ¥¡§ ¦$¡¤ ¢ ¦ ¢ ¡§¤1 ¡ ¡ 9 ¤ ¤¢ (§¡9¡§§¡¨ £¢ ¤ ¤ ¤ ¢ ¦¢ ¡'¡ ¢ #¢ ¦¨ ¡'¡¥ ¢ ¦ $¦¡ ¦ $(§'¡$¡¢ ¦§¨¨© John Jacob Jingleheimer-Schmidt vs. Jane Doe
  • 39. The Lean Training Game Exchange 39© 5S Supply 2013 Lean simplified. Everything you need all in one place. ¢##¤ $(§'¡$¡¢ ¦¨ ( © 5S Supply 2013 •  ¤¡ ¢ ¤ ¡C¡§¤¡ ¢ ¤ ¢¡¦$¤ ¦ § ¢##¤ $(§'¡$¡¢ ¦¨ 9 • ¥#$¡§ 9 (¦§¢(¦¢¤%¢)  (¡§ ¢¡¦$ • $¡% ¡¢ $#¢¡¤ © 5S Supply 2013
  • 40. The Lean Training Game Exchange 40© 5S Supply 2013 •  1 ¥$ 2§¨¨ § ¥¦ #¥§(   ¥ 1$#!#!¦¥¥ #¥$ 2§¨¨#!¥ #!¥¦ ¥ ¥(#© •   $(¥¦ • '#$# #¥ ¡ # ¨§2¥¨ 1¦3#§#$ • '¥¦ ¦(¥ $ ¦ ¦ © 5S Supply 2013 • '¦$¦##!¥ ¥¦¥¦$¥¢ (2¥¦ #$# #¥ §¦ #!¥#§2¨¥ ¦ ¦( 2§¥ #!¥ (2¥¦ ¥¨¥ §¦#$$§#$¡ – ¡¥¢¡¤©£¡¤¥¥¤ ¤¥¡¦§£¤¤ ¨£¡§¤©¨¥¤¡¢ ¦¦¨©§£¤¥¡¦£¨£¤ ¨¦ ¤¥¡£¨¨ – ¥¡¥©© ¤¥¡¨¤¥¡£ ¨¤¤§¤¤¨©¤ ¨¦ ¨£¢¡£ • ¡ ¢ ¡ ¢¡¦$¢ ¦¢ # ¦§¡ ¢ ¡ $¦¦¥¡§ • ¢¡$¤¢§¦¢¡ ¢ ¢ ¡ ¢¡¦$¢ ¡ ¢ ¡C¦¢ (¡§9§$¢ ¤ (§¡¤¤ ¦¨ ¤¦ ”All three balls have to pass through both hands from one canister to the other.” © 5S Supply 2013
  • 41. The Lean Training Game Exchange 41© 5S Supply 2013 •   ¦!¦ ¦ ¦¦£§ ¡¨ ¦!¦ ¦¢¥ ¦£©¥! § ¢%¥ ¦¢¥ (£!¦ ¥!§ ¦!¦ ¦¢¥ ¦$ • 0 £©¥ ¦¢¥ ¥§¦£!¥ ! ¥ ) ¤¤ ¦ 2¦£©¥7 ¨¢¥§ £¦ 1¥¦ ¦ ¦¢¥ ¤¦ ¥!§ • ¢ ¥ ! ¦£©¥ § (¤£ ¢!¦ • £ ¦ ¤£$¥ ¤§¦ §£ ¥# ©§1¥! ) ¢%¥! %¥! ¦¢¥© ¦¥¤¤ ¦¢¥© ¦ ¢!! § §#¦ ¤¥¦ ¦¢¥© £¦ ¦¢¥£! ¨§ ¨¦¥!!¥ ¦ ¦¢¥© £( ¦¢¥ ¦! ¦ £¦ £((¥!¥§¦ ¨ ¦¢§ ¨¢¦ ¢¨¥ ¦¢¥©¦ © 5S Supply 2013 • ¤ #((£¤ ¦$¡ ¦¡ ¢¢(%§§'$¡2$§¡¦¤¤¤#(( • ¡#¢ ¢ ¡ £ ¡¤ %¦ C¡§¤¡ £ ¡#¨  ¤ • ¢¢(%§§'$¡2$§¡ ¡¢¡¤¢  • ¤ #((£¤ §# #¡ ¦¡ • ¢¢(%§§2#¢#¡2$§¤¤#(( • ¡#¢ ¢ ¡ £ ¡¤ %¦ C¡§¤¡ £ ¡#¨  ¤ • ¢¢(%§§2#¢#¡2$§¦¢  '¨ ¥¢  ©C¢   ¦§¨¨©
  • 42. The Lean Training Game Exchange 42© 5S Supply 2013 • 0¤¢ ¡$ ¦¢ ¢ ¦¤ ¡  Round Time 1 © 5S Supply 2013 •  ¥¨¨#!¥#¥§( #!§# $# 1§£# §# ¥¡!4  ¦ 2 $ ¡¥##$¡ ©¦ 2§3 §2# !1 ¨1 $# $4 •   !$#$(¥ !§¤¥#!¥( $# ¥¦§#¨© #!¥ §(¥ ¥¦¥# 1§© 2# ¦¥§¨¨© !¦¦© #!$#$(¥¡ ¥§¨¨© 2¡ #!¥( 2© #¥¨¨$¡#!¥( # ¡)¦¦©¢ ¡ §#¥¦¡¢ § ¡¢(¥ ¢ 2¥##¥¦¡¢ • ¥ #!¥¦¥ $ § §¨$#© $¥ ¨$3¥#!¥© ¦#!¥#¥$ 2§¨¨ ¦#!¥ §#¥¨¨#!¥( #!§# © §¦¥ # !§© 2¥§¥© !§¤¥# 1¦$#¥ § ¦¦¥#$¤¥ §#$ ¦¥¦# 14 © 5S Supply 2013
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