Selection Of Bearings From Manufacturer Catalogue.pptx

V
Vaishnavi PandeyMechanical Engineer
Selection Of Bearings From Manufacturer Catalogue.pptx
Selection Of Bearings From Manufacturer Catalogue.pptx
• Rolling Contact Bearings
• Sliding Contact Bearings
W
Hydrodynamic
bearings
W
Hydraulicoil
Hydrostatic
bearings
• Ball bearings
 Single row ball bearing
 Double row ball bearing
 Self alignment ball bearing
 Angular contact ball bearing
 Thrust ball bearing
• Roller contact bearings
 Taper roller bearing
 Straight roller bearing
 Conical roller bearing
 Concave roller bearing
 Thrust roller bearing
 Needle bearings
Ball bearing
Ball
thrust
bearing
Roller thrust
bearing
Roller bearing
Spherical roller
thrust bearing
Radial tapered
roller bearing
The loading on bearings can be classified into
threegroups:
 Solely radial loading
 Solely axial loading
 Combined radial and axial loading
Extra
light
Light Medium Heavy
STANDARDISATION OF BALL BEARINGS :
• Light : 200
• Medium: 300
• Heavy : 400
6309
Bearing type
Bore diameter
Series number
Inner ring
Ball Ball retainer
Outer ring
•The bearing must be of the series best suited to the
installation, in regard to both:
•capacity and
•dimensions.
•The type of bearing selected must be suitable for the type of
imposed load,
•radial,
•thrust or
•combined.
•The size of the bearing must be such as to give the required
length of service with sufficient assurance.
 Bearings have to resist some combination of
radial and thrustloads.
 Combined load must be reduced to an equivalent
radial load
 In general the equivalent load Fe may be computed
by the equation:
 Fe XF r YFa
Type of bearing Y X
Deep groove 1.5 1
Angular contact 2 0.5
Self aligning 2.5 0.5
 Experiments have shown that the life of a ball bearing is a
function of the load it carries
.
e
n
F
L = ( C d
)3
– Cd: dynamic specific capacity of bearing.
– Ln: Life of bearing in millions of revolution.
– Fe : Equivalentload
 The above equation can be rewritten as
C 1 /3
d = Fe Ln
BEARINGLIFE Class of machine
Life in
working
hours
1
Instruments and apparatus that are used only seldom. Demonstration
apparatus, mechanisms for operating sliding doors
2 Aircraft engines 1000 - 2000
3
Machines used for short periods or intermittently and whose brake down
would not have serious consequences; hand tools, lifting tackles in
workshops, hand operated machines, generally agricultural machines,
cranes in erecting shops, domestic machines
4000 - 8000
4
Machines working intermittently and where breakdown would have
serious consequences. Auxiliary machines in power stations, conveyor
plant for flow production, lifts cranes for piece goods; machine tools
used infrequently
8000 - 12000
5
Machine for use 8 hours per day and fully utilized: stationary electric motors,
general purpose gear units.
12000 - 20000
6
Machine for use 8 hours per day and fully utilized: machines for engineering
industry generally: cranes for bulk goods, ventilating fans, countershafts
20000 - 30000
7
Machines for continuous use 24 hours per day: Separators, compressors,
pumps, mine hoist, stationary electric machines, machines in continuous
operations on board naval ships
40000 - 60000
8
Machines required to work with high degree of reliability 24 hours per day:
pulp and paper machinery; public power plants, mine pumps, pumps in water
works, machinery in continuous operation on board merchant ships
100000 - 200000
Load
conditions
Safety factor, life of 5 to 10 years
Safety
factor, life
of 10 to 20
years
Intermittent 10 hours per day Continuous Continuous
Steady load 0.5 ----- 1 1.5 2 3
Light shock 1 ------- 2 2.5 3 4
Moderate
shock
2 ------- 3 3.5 4 5
Severe shock 3-------- 4 4.5 5 6
SAE
Bearing
Number
Bore of inner race (d) Outside diameter D mm Width B (mm)
mm in
200
series
300
series
400
series
200
series
300
series
400
series
…… ……
…… ……
…… ……
 The shaft must be designed to take the inner
ring (race)., see fig. (6.7)
 A suitable mounting must be designed for
the outer ring (race).
 Lubrication must be provided for the bearing
 Methods of sealing the lubricant and
preventing penetration of foreign matter
must beprovided.
Selection Of Bearings From Manufacturer Catalogue.pptx
16
 A shaft is supported by two bearings. One of the
bearings carries a radial load of 1200 lb and an axial
load of 600 lb with minor shocks. The shaft runs at
230 rpm and operates 10 hours per day for 5 days per
week. Select a suitable ball bearing with a service life
of 2 years if the diameter of the shaft can be varied
between 3 15and 3 1 inch.
2
Fr = 1200 lb
Fa = 500 lb
Speed = 230 rpm
Operating hours =10/day
Working days = 5/week
Years = 2
Minor shock
SELECT FACTOR OF SAFETY
FACTOR OF SAFETY = 2.5
Ln =
Continuous
3
4
3
2.5
5
4
3.5
6
5
4.5
3-------- 4
Severe shock
Fe = XFr+ Yfa
Load = 1 x 1200+1.5 x 600
Service Life(Ln)=

 101.01<d<88.9 mm
 From tables
 Select deep grove ball bearing
 SAE219 with dynamic capacity 17600
 Bore diameter = 95mm
3 15
<d<
16
3 1
2
Selection Of Bearings From Manufacturer Catalogue.pptx
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Selection Of Bearings From Manufacturer Catalogue.pptx

  • 3. • Rolling Contact Bearings • Sliding Contact Bearings
  • 5. • Ball bearings  Single row ball bearing  Double row ball bearing  Self alignment ball bearing  Angular contact ball bearing  Thrust ball bearing • Roller contact bearings  Taper roller bearing  Straight roller bearing  Conical roller bearing  Concave roller bearing  Thrust roller bearing  Needle bearings
  • 6. Ball bearing Ball thrust bearing Roller thrust bearing Roller bearing Spherical roller thrust bearing Radial tapered roller bearing
  • 7. The loading on bearings can be classified into threegroups:  Solely radial loading  Solely axial loading  Combined radial and axial loading
  • 9. STANDARDISATION OF BALL BEARINGS : • Light : 200 • Medium: 300 • Heavy : 400 6309 Bearing type Bore diameter Series number
  • 10. Inner ring Ball Ball retainer Outer ring
  • 11. •The bearing must be of the series best suited to the installation, in regard to both: •capacity and •dimensions. •The type of bearing selected must be suitable for the type of imposed load, •radial, •thrust or •combined. •The size of the bearing must be such as to give the required length of service with sufficient assurance.
  • 12.  Bearings have to resist some combination of radial and thrustloads.  Combined load must be reduced to an equivalent radial load  In general the equivalent load Fe may be computed by the equation:  Fe XF r YFa Type of bearing Y X Deep groove 1.5 1 Angular contact 2 0.5 Self aligning 2.5 0.5
  • 13.  Experiments have shown that the life of a ball bearing is a function of the load it carries . e n F L = ( C d )3 – Cd: dynamic specific capacity of bearing. – Ln: Life of bearing in millions of revolution. – Fe : Equivalentload  The above equation can be rewritten as C 1 /3 d = Fe Ln
  • 14. BEARINGLIFE Class of machine Life in working hours 1 Instruments and apparatus that are used only seldom. Demonstration apparatus, mechanisms for operating sliding doors 2 Aircraft engines 1000 - 2000 3 Machines used for short periods or intermittently and whose brake down would not have serious consequences; hand tools, lifting tackles in workshops, hand operated machines, generally agricultural machines, cranes in erecting shops, domestic machines 4000 - 8000 4 Machines working intermittently and where breakdown would have serious consequences. Auxiliary machines in power stations, conveyor plant for flow production, lifts cranes for piece goods; machine tools used infrequently 8000 - 12000 5 Machine for use 8 hours per day and fully utilized: stationary electric motors, general purpose gear units. 12000 - 20000 6 Machine for use 8 hours per day and fully utilized: machines for engineering industry generally: cranes for bulk goods, ventilating fans, countershafts 20000 - 30000 7 Machines for continuous use 24 hours per day: Separators, compressors, pumps, mine hoist, stationary electric machines, machines in continuous operations on board naval ships 40000 - 60000 8 Machines required to work with high degree of reliability 24 hours per day: pulp and paper machinery; public power plants, mine pumps, pumps in water works, machinery in continuous operation on board merchant ships 100000 - 200000
  • 15. Load conditions Safety factor, life of 5 to 10 years Safety factor, life of 10 to 20 years Intermittent 10 hours per day Continuous Continuous Steady load 0.5 ----- 1 1.5 2 3 Light shock 1 ------- 2 2.5 3 4 Moderate shock 2 ------- 3 3.5 4 5 Severe shock 3-------- 4 4.5 5 6
  • 16. SAE Bearing Number Bore of inner race (d) Outside diameter D mm Width B (mm) mm in 200 series 300 series 400 series 200 series 300 series 400 series …… …… …… …… …… ……
  • 17.  The shaft must be designed to take the inner ring (race)., see fig. (6.7)  A suitable mounting must be designed for the outer ring (race).  Lubrication must be provided for the bearing  Methods of sealing the lubricant and preventing penetration of foreign matter must beprovided.
  • 19. 16  A shaft is supported by two bearings. One of the bearings carries a radial load of 1200 lb and an axial load of 600 lb with minor shocks. The shaft runs at 230 rpm and operates 10 hours per day for 5 days per week. Select a suitable ball bearing with a service life of 2 years if the diameter of the shaft can be varied between 3 15and 3 1 inch. 2 Fr = 1200 lb Fa = 500 lb Speed = 230 rpm Operating hours =10/day Working days = 5/week Years = 2 Minor shock
  • 20. SELECT FACTOR OF SAFETY FACTOR OF SAFETY = 2.5 Ln = Continuous 3 4 3 2.5 5 4 3.5 6 5 4.5 3-------- 4 Severe shock
  • 21. Fe = XFr+ Yfa Load = 1 x 1200+1.5 x 600 Service Life(Ln)=
  • 22.   101.01<d<88.9 mm  From tables  Select deep grove ball bearing  SAE219 with dynamic capacity 17600  Bore diameter = 95mm 3 15 <d< 16 3 1 2