Enzyme wash

Bangladesh University Of Business & Technology
Bangladesh University Of Business & TechnologyBangladesh University Of Business & Technology
On
Enzyme Wash
Submitted by:-
Md.Ibrahim Khalil
ID:16173207095
Intake:19,Section:02
Department of Textile Engineering
Bangladesh University of Business & Technology
Enzymes are bio chemical substances that behave as
catalysts toward specific reactions. What makes very
interesting the enzymes under a chemical point of view is
their high specificity or in other words, their ability to
attack selectively a given substrate.
Objects of Enzyme wash
 To remove the size materials from the garments.
 To remove the starch presents on the garments
fabrics.
 For soft feeling to wear the garment.
 To achieve the buyer reference sample.
 To increase the color fastness & rubbing fastness.
 Especially develop the "Bio-Polishing" affect of
cotton/denim.
 Enzyme improves the anti-pilling properties.
 Enzyme attacks more the surface of the fabrics and
gives a very smooth surface.
 Simple process handling and minimum effluent problem.
 Better feel to touch and increased gloss or luster.
 Can be applied on cellulose and its blend.
 It allows more loading of the garment into machines.
 Environmental friendly treatment.
 Less damage to seam edges and badges.
 Use of softener can be avoided or minimized.
Acid Enzyme:
 Acid enzyme colour is slightly brown.
 pH range is 4.5 to 5.5
 Temperature -40°c -55°c.
 Time required 25 mts to 50 mts.
 Enzyme affects come within short time.
 Staining/Bleeding occurs more in garments.
 Production high.
Neutral Enzyme:
 Enzyme is slightly white powder form.
 pH range is 6 to 7.
 Temperature -40°c -60°c.
 Time required 40 to 70 mts.
 Enzyme affects come slowly.
 Less staining/bleeding on garments.
 With pumic stone comes good affect/abrasion on
garments.
 In dark shade enzyme affect comes good.
SL Enzyme:
 SL enzyme is liquid form.
 pH range is 6 to 7.
 Temperature range 40°c -60°c.
 Time required 45 to 80 mts.
 Enzyme affects come slowly.
 Less staining/bleeding on garments.
 With pumic stone come better affect.
 In dark shade enzyme affect comes good.
# First Step: Desizing
 Lot Size ............ 60 kg
 M : L = 1 : 9 .............. 540 Litre
 Run The Machine.
 Desizing agent @ 0.6gm / litre ............ 324 gm.
 Detergent @ 0.8gm / litre.................... 432 gm.
 Temperature.......................... 60°c.
 Time...............................10--20 min.
 Drop the liquor.
 Wash 1 time by cold water.
# Second Step: Enzyme Wash
 M:L = 1 : 8 .............. 450 Litre
 Acetic Acid @ 0.6gm / litre ................270 gm.
 Anti back staining @ 0.6gm / litre........ 270 gm.
 Acid Enzyme @ 2.00gm / litre ................ 900 gm.
 Temperature.......................... 45°c
 Time .......... (Depend upon the shade )...40--60 min.
 Increase temperature to 90°c and run 1 minute
(enzyme killing).
 Drop The Liquor.
 Rinse Twice, each 3 minutes.
# Third Step: Softening
 M:L = 1 : 8 ..................... 450 Litre.
 Acetic Acid @ 0.6gm / litre ............ 270 gm.
 Cationic Softener @ 1gm / litre.............. 450 gm.
 Temperature........................ Room Temp.
 Time ............................................. 15 to 20 min.
 Drop The Liquor.
 Then unload the garments.
# Fourth Step: Hydroextractor Machine
After unloading garments from the washing
machine then they are sent to hydroextractor
machine to remove excess water from the washed
garments.
# Fifth Step: Drying Machine
 Load 60 kg garments to gas dryer.
 Temperature set -75°c to 85°c.
 Run about 40 min.
 After then run 10 min in cold dryer.
# Sixth Step: Delivery
After dryer, garment goes to quality section for quality
checking and good one delivery.
Enzyme wash
Enzyme wash
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Enzyme wash

  • 2. Submitted by:- Md.Ibrahim Khalil ID:16173207095 Intake:19,Section:02 Department of Textile Engineering Bangladesh University of Business & Technology
  • 3. Enzymes are bio chemical substances that behave as catalysts toward specific reactions. What makes very interesting the enzymes under a chemical point of view is their high specificity or in other words, their ability to attack selectively a given substrate.
  • 4. Objects of Enzyme wash  To remove the size materials from the garments.  To remove the starch presents on the garments fabrics.  For soft feeling to wear the garment.  To achieve the buyer reference sample.  To increase the color fastness & rubbing fastness.  Especially develop the "Bio-Polishing" affect of cotton/denim.  Enzyme improves the anti-pilling properties.  Enzyme attacks more the surface of the fabrics and gives a very smooth surface.
  • 5.  Simple process handling and minimum effluent problem.  Better feel to touch and increased gloss or luster.  Can be applied on cellulose and its blend.  It allows more loading of the garment into machines.  Environmental friendly treatment.  Less damage to seam edges and badges.  Use of softener can be avoided or minimized.
  • 6. Acid Enzyme:  Acid enzyme colour is slightly brown.  pH range is 4.5 to 5.5  Temperature -40°c -55°c.  Time required 25 mts to 50 mts.  Enzyme affects come within short time.  Staining/Bleeding occurs more in garments.  Production high.
  • 7. Neutral Enzyme:  Enzyme is slightly white powder form.  pH range is 6 to 7.  Temperature -40°c -60°c.  Time required 40 to 70 mts.  Enzyme affects come slowly.  Less staining/bleeding on garments.  With pumic stone comes good affect/abrasion on garments.  In dark shade enzyme affect comes good.
  • 8. SL Enzyme:  SL enzyme is liquid form.  pH range is 6 to 7.  Temperature range 40°c -60°c.  Time required 45 to 80 mts.  Enzyme affects come slowly.  Less staining/bleeding on garments.  With pumic stone come better affect.  In dark shade enzyme affect comes good.
  • 9. # First Step: Desizing  Lot Size ............ 60 kg  M : L = 1 : 9 .............. 540 Litre  Run The Machine.  Desizing agent @ 0.6gm / litre ............ 324 gm.  Detergent @ 0.8gm / litre.................... 432 gm.  Temperature.......................... 60°c.  Time...............................10--20 min.  Drop the liquor.  Wash 1 time by cold water.
  • 10. # Second Step: Enzyme Wash  M:L = 1 : 8 .............. 450 Litre  Acetic Acid @ 0.6gm / litre ................270 gm.  Anti back staining @ 0.6gm / litre........ 270 gm.  Acid Enzyme @ 2.00gm / litre ................ 900 gm.  Temperature.......................... 45°c  Time .......... (Depend upon the shade )...40--60 min.  Increase temperature to 90°c and run 1 minute (enzyme killing).  Drop The Liquor.  Rinse Twice, each 3 minutes.
  • 11. # Third Step: Softening  M:L = 1 : 8 ..................... 450 Litre.  Acetic Acid @ 0.6gm / litre ............ 270 gm.  Cationic Softener @ 1gm / litre.............. 450 gm.  Temperature........................ Room Temp.  Time ............................................. 15 to 20 min.  Drop The Liquor.  Then unload the garments.
  • 12. # Fourth Step: Hydroextractor Machine After unloading garments from the washing machine then they are sent to hydroextractor machine to remove excess water from the washed garments.
  • 13. # Fifth Step: Drying Machine  Load 60 kg garments to gas dryer.  Temperature set -75°c to 85°c.  Run about 40 min.  After then run 10 min in cold dryer.
  • 14. # Sixth Step: Delivery After dryer, garment goes to quality section for quality checking and good one delivery.