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Best Thing
about
Ground
Freezing
Technique
Darwin Jayson Mariano



In Tunnel design and construction, Ground Freezing technique is one that many
engineers and contractors usually consider today. Depending on the ground
condition and sometimes, time and budget constraints, this technique could be
of great benefit – or a great disaster.

As an introduction, Ground Freezing is a temporary ground support technique
that is used extensively for groundwater control and ground stabilization in
underground construction and deep excavations. The process involves
circulating refrigerated liquids through a series of subsurface pipes to freeze
the ground creating a solid barrier that prevents water intrusion and provides
structural support for excavation.1

It has several applications. It can be used for groundwater cutoff, for earth
support, for temporary underpinning, to arrest landslides, to stabilize abandoned
shafts and of course, for stabilization of earth for tunnel excavation.
How does a ground
freezing system work?
In a nutshell, a typical ground freezing system for a
shaft or tunnel consists of a series of freeze pipes
installed along the perimeter of the proposed
excavation, extending into the subsurface strata.
To freeze an area, freeze pipes are installed in a grid
pattern and extend into the subsurface strata.
Typically, calcium chloride (brine) is used as the cooling
medium and is chilled by one or more electrically-
powered mobile refrigeration units. The cold brine
(at -30 to -25°C) is pumped from the refrigeration unit
though a distribution manifold to each freeze pipe. The
manifold has supply and return lines. Larger ground
freeze systems often require a reverse return manifold
line. Chilled brine flows down a pipe inserted within
each freeze pipe and then flows back to the surface in
the annulus created by the downpipe and the freeze
pipe. As the warmer brine returns from the freeze pipes,       Photo (Michel Fortin)
it flows into the return manifold which permits flow           Couresy of Noranda
back to the refrigeration plant. As the refrigerated brine
is circulated through individual freeze pipes, frozen
cylinders begin to form. After approximately six to eight
weeks, the cylinders merge together, forming a massive
frozen earth wall.2


Technological Advances                                       A key section of the paper talked about one recent
                                                             application of ground freezing technique:
In a published paper written by Eric Leca, Yann Leblais
and Karl Kuhnhenn entitled “Underground Works in             “One recent application of this technique was related
Soils and Soft Rock Tunneling” they argued that the:         to the construction of the northern section of the Lyons
“growing needs for modern transportation and utility         beltway in France. This section includes a twin tube
networks have increased the demand for a more                tunnel, with cross-passages installed at regular
extensive and elaborate use of underground space.            intervals between each tube, for safety purposes.
                                                             Ground freezing was used on this project to
“As a result, more underground projects have to be           excavate one of the cross-passages, which had to be
completed in a variety of ground conditions, including       hand-mined in an urban environment, through grounds
weak water bearing soils and soft rocks. Significant-        consisting of mixed molasse and water-bearing
technological advances have rendered these projects          pervious soils underlain with granite, with 25 m of water
possible, but have also given rise to new challenges as      head. This technique was found appropriate in view of
many of these projects have to be completed in               the strong contrast in mechanical and hydraulic
difficult conditions, particularly in urban areas where      properties between the two ground formations, and
the potential impact of tunneling on existing structures     allowed the cross-passage to be safely executed.”
is a major concern”
“   (Ground freezing) was found
    appropriate in view of the
    strong contrast in mechanical
    and hydraulic properties between the two                     “
    ground formations.
    Merits of Ground Freezing
    While, clearly, ground freezing was appropriately used
    in the cited example above, there are also some
    limitations to this technique, especially in regard to
                                                                                                      Learn more about the different
    project management point of view.                                                                 aspects and applications of Ground
                                                                                                      Freezing, as well as Best Practices in
    According to Eric Chui, Head of Tunnels & Ground                                                  Geotechnical Investigation, EPC
    Engineering for ATKINS, a leading engineering and                                                 Contracting, Project Funding and Risk
    design consultancy firm, and a speaker at the coming                                              Management for Asia’s Tunnel
    Tunnel Design & Construction Asia 2013 conference in
                                                                                                      Infrastructure at the
    March, time consideration could be an issue.
                                                                                                      4th Annual Tunnel Design &
    “Ground freezing could take up a lot of time. The time                                            Construction Asia
    that it takes to setup the things that you need to use
    to freeze the ground and the time that you need to                                                To find out more, visit
    achieve the desired temperature to stabilize the ground                                           www.tunneldesignconstruction.com
    water to become ice, takes a few months – and that
    could take a toll on your overall project schedule and
                                                                                                      To attend the conference, email
    costs.                                                                                            enquiry@iqpc.com.sg or
                                                                                                      call +6567229388.
    “But, probably the best thing about ground freezing is
    that it’s pretty reliable. Unlike grouting where you have
    to install so many tubes and some areas are not even
    suitable for grouting, ground freezing is different. Once
    you put the ground freezing tube, you check the
    temperature, in my experience, the ground becomes                                                 Disclaimer:
    quite stable and forms a very strong arch.                                                        Please note that we do all we can to ensure accuracy and timeliness of the
                                                                                                      information presented herein but errors may still understandably occur in
                                                                                                      some cases. If you believe that a serious inaccuracy has been made please
    So that, I think, is probably the greatest merit of                                               let us know. This article is provided for information purposes only. IQPC
                                                                                                      accepts no responsibility whatsoever for any direct or indirect losses arising
    ground freezing technique.”                                                                       from the use of this report or its contents.




                          About the Author:
                          Darwin Jayson Mariano is an Online Content Strategist and the Regional Editor - Asia for International Quality & Productivity
                          Center (IQPC), a leading producer of events and conferences for business leaders around the world. You can contact him on
                          Twitter @whoisdarwin or email darwin.mariano@iqpc.com.sg


    References:
    1 http://www.boartlongyear.com/ground-freezing-systems 2 http://groundfreezing.net/ground-freezing-faq/
    http://courses.washington.edu/cm420/Lecture12.pdf UNDERGROUND WORKS IN SOILS AND SOFT ROCK TUNNELING by Eric Leca1, Yann, Leblais and Karl Kuhnhenn

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The Best Thing about Ground Freezing Technique

  • 1. he Best Thing about Ground Freezing Technique Darwin Jayson Mariano In Tunnel design and construction, Ground Freezing technique is one that many engineers and contractors usually consider today. Depending on the ground condition and sometimes, time and budget constraints, this technique could be of great benefit – or a great disaster. As an introduction, Ground Freezing is a temporary ground support technique that is used extensively for groundwater control and ground stabilization in underground construction and deep excavations. The process involves circulating refrigerated liquids through a series of subsurface pipes to freeze the ground creating a solid barrier that prevents water intrusion and provides structural support for excavation.1 It has several applications. It can be used for groundwater cutoff, for earth support, for temporary underpinning, to arrest landslides, to stabilize abandoned shafts and of course, for stabilization of earth for tunnel excavation.
  • 2. How does a ground freezing system work? In a nutshell, a typical ground freezing system for a shaft or tunnel consists of a series of freeze pipes installed along the perimeter of the proposed excavation, extending into the subsurface strata. To freeze an area, freeze pipes are installed in a grid pattern and extend into the subsurface strata. Typically, calcium chloride (brine) is used as the cooling medium and is chilled by one or more electrically- powered mobile refrigeration units. The cold brine (at -30 to -25°C) is pumped from the refrigeration unit though a distribution manifold to each freeze pipe. The manifold has supply and return lines. Larger ground freeze systems often require a reverse return manifold line. Chilled brine flows down a pipe inserted within each freeze pipe and then flows back to the surface in the annulus created by the downpipe and the freeze pipe. As the warmer brine returns from the freeze pipes, Photo (Michel Fortin) it flows into the return manifold which permits flow Couresy of Noranda back to the refrigeration plant. As the refrigerated brine is circulated through individual freeze pipes, frozen cylinders begin to form. After approximately six to eight weeks, the cylinders merge together, forming a massive frozen earth wall.2 Technological Advances A key section of the paper talked about one recent application of ground freezing technique: In a published paper written by Eric Leca, Yann Leblais and Karl Kuhnhenn entitled “Underground Works in “One recent application of this technique was related Soils and Soft Rock Tunneling” they argued that the: to the construction of the northern section of the Lyons “growing needs for modern transportation and utility beltway in France. This section includes a twin tube networks have increased the demand for a more tunnel, with cross-passages installed at regular extensive and elaborate use of underground space. intervals between each tube, for safety purposes. Ground freezing was used on this project to “As a result, more underground projects have to be excavate one of the cross-passages, which had to be completed in a variety of ground conditions, including hand-mined in an urban environment, through grounds weak water bearing soils and soft rocks. Significant- consisting of mixed molasse and water-bearing technological advances have rendered these projects pervious soils underlain with granite, with 25 m of water possible, but have also given rise to new challenges as head. This technique was found appropriate in view of many of these projects have to be completed in the strong contrast in mechanical and hydraulic difficult conditions, particularly in urban areas where properties between the two ground formations, and the potential impact of tunneling on existing structures allowed the cross-passage to be safely executed.” is a major concern”
  • 3. (Ground freezing) was found appropriate in view of the strong contrast in mechanical and hydraulic properties between the two “ ground formations. Merits of Ground Freezing While, clearly, ground freezing was appropriately used in the cited example above, there are also some limitations to this technique, especially in regard to Learn more about the different project management point of view. aspects and applications of Ground Freezing, as well as Best Practices in According to Eric Chui, Head of Tunnels & Ground Geotechnical Investigation, EPC Engineering for ATKINS, a leading engineering and Contracting, Project Funding and Risk design consultancy firm, and a speaker at the coming Management for Asia’s Tunnel Tunnel Design & Construction Asia 2013 conference in Infrastructure at the March, time consideration could be an issue. 4th Annual Tunnel Design & “Ground freezing could take up a lot of time. The time Construction Asia that it takes to setup the things that you need to use to freeze the ground and the time that you need to To find out more, visit achieve the desired temperature to stabilize the ground www.tunneldesignconstruction.com water to become ice, takes a few months – and that could take a toll on your overall project schedule and To attend the conference, email costs. enquiry@iqpc.com.sg or call +6567229388. “But, probably the best thing about ground freezing is that it’s pretty reliable. Unlike grouting where you have to install so many tubes and some areas are not even suitable for grouting, ground freezing is different. Once you put the ground freezing tube, you check the temperature, in my experience, the ground becomes Disclaimer: quite stable and forms a very strong arch. Please note that we do all we can to ensure accuracy and timeliness of the information presented herein but errors may still understandably occur in some cases. If you believe that a serious inaccuracy has been made please So that, I think, is probably the greatest merit of let us know. This article is provided for information purposes only. IQPC accepts no responsibility whatsoever for any direct or indirect losses arising ground freezing technique.” from the use of this report or its contents. About the Author: Darwin Jayson Mariano is an Online Content Strategist and the Regional Editor - Asia for International Quality & Productivity Center (IQPC), a leading producer of events and conferences for business leaders around the world. You can contact him on Twitter @whoisdarwin or email darwin.mariano@iqpc.com.sg References: 1 http://www.boartlongyear.com/ground-freezing-systems 2 http://groundfreezing.net/ground-freezing-faq/ http://courses.washington.edu/cm420/Lecture12.pdf UNDERGROUND WORKS IN SOILS AND SOFT ROCK TUNNELING by Eric Leca1, Yann, Leblais and Karl Kuhnhenn