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Living Industrial Partnerships



PRODUCT SPECIFICATIONS
                                            Relays




                                         22
                                          Series
22 Series Relays




Technical Data .................................................................................................................22/1

Specifications ................................................................................................................22/2

Model Number Structure ..................................................................................................22/3

Model Number Selection - Blade Type ............................................................... 22/4 - 22/5

Electrical Characteristics ..................................................................................................22/6

Accessories & Dimensional Details .......................................................................22/7 - 22/8

Internal Connections (Bottom View) ................................................................................22/9

Protection & Safety Precautions .........................................................................22/10 - 22/11




                                               22 Series Relays
22 Series Relays


                                                       Relays




WERNER`s 22 Series General Purpose & Power Relays represent the most complete line of state-of-the-art high
performance electrical relays, designed and manufactured to highest international industry standards. Mechanical
lifetimes of up to 10 Million operations and electrical durability of up to 250,000 switching cycles under full load
make WERNER Relays your best choice of all.

Features Overview
  ?    All models designed applying MFMS design principles (Max Function Min Space)
  ?    All models designed applying solid modeling and finite elements design methods
  ?    All Power Relay Series are equipped with mechanical operation status indicator
  ?    All models design for heavy duty or even vibrating environments
  ?    All models available for use with 50 Hz and 60 Hz cycles

Highlights
  ?    All fixed contacts powered by WERNER AFT (Anti-Fuse-Technology)
  ?    All Power Relays Series provide massive silver blade or pin contacts
  ?    Power Relay Series with up to 10 Ampere Continuous Load Current
  ?    Most models available in 6V, 12V, 24V, 110V & 220V AC or DC
  ?    Most models available in SPDT, DPDT, 3PDT as well as 4DPT
  ?    Up to 7 types of operation status indication available



22 Series General Purpose & Power Relays by WERNER provide our highly demanding industrial customers out of
all industry verticals worldwide with the most reliable devices in the industry. Combined with the vast selection of
sockets in our 70 – 75 Product Series you will find an industrial solution exceeding your expectations whilst
satisfying you're every need and design requirement.




                                              22 Series Relays
22 Series Relays


                                                                Relays

Features:
  Relays
  Dielectric strength 2,000V
  Compact and small
  10A Contact Capacity.
  Built-in Diode models
  Large Capacity
  SPDT & DPDT


Approvals
Approbations and Declaration of conformity
                                                                                 Overvoltage category
  UL
                           R




                                                                                  III, as per EN IEC 60947-5-1
  CE
  RoHS
  CCC                  S




  Demko




                                                         AC Coil Ratings

                                Rated Current (mA)
                                                                                  Coil Resistance (Ù)                 Operation Properties
Voltage              AC 60Hz                          AC 50Hz
                                                                                                                  Continuous   Pickup    Dropout
              SPDT              DPDT          SPDT              DPDT             SPDT                DPDT          Voltage     Voltage   Voltage

   6V         150               150           170                170             18.8                18.8
  12V          75                75            86                86              78.8                78.8
  24V          37                37            42                42               300                300
  48V          18                18           20.5               20.5            1,280               1,280          110%       80%        30%
  110V         8.4              8.4            9.6               9.6               –                 6,950          max.       max.       min.
 120V          7.5              7.5            8.6               8.6             8,100               8,100
 220V          4.1              4.1            4.7               4.7            25,892           25,892
 240V          4.3              4.3            4.9               4.9            26,710           26,710
                                                                                                                                  ±15% at 20°C

                                                         DC Coil Ratings

               Rated Current (mA)              Coil Resistance (Ù)                               Operation Properties
Voltage
              SPDT              DPDT          SPDT              DPDT            Continuous Voltage           Pickup Voltage     Dropout Voltage


   6V         128               128            47                47
  12V          64                64           188                188
  24V          32                32           750                750               110% max.                  80% max.            10% min.
  48V          18                18          2,660              2,660
  110V         8                 8           10,000             10,000
                                                                                                                                  ±15% at 20°C

                                                                Weight

               Model No.                                 22.12 & 22.22 (DPDT)                                 22.12 & 22.22 (DPDT)
             Weight (approx.)                                     37g                                                  37g




                                                     22 Series Relays                                                                        22/1
22 Series Relays


                                                        Contact Ratings


                                                   Maximum Contact Capacity


                                                        Allowable Contact Power                        Rated Load
        Model            Continuous Current
                                                Inductive Load            Resistive Load   Voltage      Ind. Load    Res. Load

                                                                                           110V AC         7A             10 A
                                                    990VA                    1540VA
        SPDT                    10A                                                        220V AC        4.5A            7A
                                                    210W                      300W
                                                                                           30V DC          7A             10 A

                                                                                           110V AC         7A             10 A
                                                    176VA                    600VA
        DPDT                    5A                                                         220V AC        4.5A            7A
                                                     45W                      90W
                                                                                           30V DC          7A             10 A


                                                            Specifications

                                      SPDT    –25 to +40°C (No freezing)
 Operating Temperature
                                      DPDT    –25 to +40°C (No freezing)

 Contact Resistance                    –      50mÙ maximum at 5V DC, 1A
 Operating Humidity                    –      45% to 85% RH (No condensation)
 Insulation Resistance                 –      100MÙ minimum
                                              Between live and dead parts:                 2,000V AC, 1 minute
                                      SPDT    Between contact and coil:                    2,000V AC, 1 minute
 Dielectric Strength
                                      DPDT    Between contacts of different poles:         2,000V AC, 1 minute
                                              Between contacts of the same pole:           1,200V AC, 1 minute
                                              Damage limits:                               10 to 55Hz, amplitude 0.5 mm
 Vibration Resistance                  –
                                              Operating extremes:                          10 to 55Hz, amplitude 0.5 mm
                                              Damage limits:                               1,000m/s² (100G)
 Shock Resistance                      –                                                   200m/s² (20G) - SPDT & DPDT
                                              Operating extremes:
                                                                                           100m/s² (10G) - 3PDT & 4PDT
 Mechanical Durability                 –      50,000,000 operations minimum
 Electrical Durability                SPDT    200,000 operations minimum (120V AC, 10A)

                                      DPDT    200,000 operations minimum (120V AC, 10A)

 Power Consumption
                                      SPDT    AC: 1.1VA (50Hz), 1.2VA (60Hz)               DC: 0.9W
 (approx.)

                                      DPDT    AC: 1.4 VA (50 Hz), 1.2 VA (60 Hz)           DC: 0.9W

                                      SPDT    20ms maximum at 20°C
 Operate Time
                                      DPDT    25ms maximum at 20°C

                                      SPDT    20ms maximum at 20°C
 Release Time
                                      DPDT    25ms maximum at 20°C

                                       –      24V DC, 30 mA
 Minimum Applicable Load
                                              5V DC, 100 mA (reference value)

 Contact Material                      –      Silver cadmium oxide
                                              Electrical:                                  1,800 operations/hour maximum
 Operating Frequency                   –
                                              Mechanical:                                  18,000 operations/hour maximum




22/2
                                                   22 Series Relays
22 Series Relays


                                 Model Number Structure - Relays




                                     22.12.11.120
            Series                                                            Voltage
       22 Series Relays                                            006   6V
                                                                   012   12V
                                                                   024   24V
      Terminal Type                                                048   48V
                                                                   110   110V
1   Blade
                                                                   120   120V
                                                                   220   220V
                                                                   240   240V
     Number of Poles
1   SPDT
2   DPDT                                                                        Coil
                                                                    1    AC
                                                                    2    DC
            Types
0   Basic
1   LED
2   LED & Diode
3   LED & Check button
4   LED & Check button & Diode
5   LED & RC
6   LED & Check button & RC




                                     22 Series Relays                                   22/3
22 Series Relays



                                Model Number Selection

                                                                    Model No.
                    Terminal
       Appearance                      Types             Voltage      SPDT
                      Type
                                                                       AC
                                                            6V     22.11.01.006
                                                           12V     22.11.01.012
                                                           24V     22.11.01.024
                                                           48V     22.11.01.048
                               Basic
                                                          110V     22.11.01.110
                                                          120V     22.11.01.120
                                                          220V     22.11.01.220
                                                          240V     22.11.01.240
                                                            6V     22.11.11.006
                                                           12V     22.11.11.012
                                                           24V     22.11.11.024
                                                           48V     22.11.11.048
                               LED
                                                          110V     22.11.11.110
                                                          120V     22.11.11.120
                                                          220V     22.11.11.220
                                                          240V     22.11.11.240
                                                            6V          –
                                                           12V          –
                                                           24V          –
                                                           48V          –
                               LED & Diode
                                                          110V          –
                                                          120V          –
                                                          220V          –
                                                          240V          –
                                                            6V     22.11.31.006
         SPDT                                              12V     22.11.31.012
                                                           24V     22.11.31.024
                               LED &                       48V     22.11.31.048
                     Blade
                               Check button               110V     22.11.31.110
                                                          120V     22.11.31.120
                                                          220V     22.11.31.220
                                                          240V     22.11.31.240
                                                            6V          –
                                                           12V          –
                                                           24V          –
                               LED &                       48V          –
                               Diode &
                                                          110V          –
                               Check button
                                                          120V          –
                                                          220V          –
                                                          240V          –
                                                            6V     22.11.51.006
                                                           12V     22.11.51.012
                                                           24V     22.11.51.024
         DPDT
                                                           48V     22.11.51.048
                               LED & RC
                                                          110V     22.11.51.110
                                                          120V     22.11.51.120
                                                          220V     22.11.51.220
                                                          240V     22.11.51.240
                                                            6V     22.11.61.006
                                                           12V     22.11.61.012
                                                           24V     22.11.61.024
                               LED &                       48V     22.11.61.048
                               RC &
                                                          110V     22.11.61.110
                               Check button
                                                          120V     22.11.61.120
                                                          220V     22.11.61.220
                                                          240V     22.11.61.240




22/4
                                 22 Series Relays
22 Series Relays



               Model Number Selection

 Model No.                              Model No.
   SPDT                                  DPDT
    DC                   AC                             DC
22.11.02.006         22.12.01.006                   22.12.02.006
22.11.02.012         22.12.01.012                   22.12.02.012
22.11.02.024         22.12.01.024                   22.12.02.024
22.11.02.048         22.12.01.048                   22.12.02.048
22.11.02.110         22.12.01.110                   22.12.02.110
22.11.02.120         22.12.01.120                   22.12.02.120
22.11.02.220         22.12.01.220                   22.12.02.220
22.11.02.240         22.12.01.240                   22.12.02.240
22.11.12.006         22.12.11.006                   22.12.12.006
22.11.12.012         22.12.11.012                   22.12.12.012
22.11.12.024         22.12.11.024                   22.12.12.024
22.11.12.048         22.12.11.048                   22.12.12.048
22.11.12.110         22.12.11.110                   22.12.12.110
22.11.12.120         22.12.11.120                   22.12.12.120
22.11.12.220         22.12.11.220                   22.12.12.220
22.11.12.240         22.12.11.240                   22.12.12.240
      –                   –                         22.12.22.006
      –                   –                         22.12.22.012
      –                   –                         22.12.22.024
      –                   –                         22.12.22.048
      –                   –                         22.12.22.110
      –                   –                         22.12.22.120
      –                   –                         22.12.22.220
      –                   –                         22.12.22.240
22.11.32.006         22.12.31.006                   22.12.32.006
22.11.32.012         22.12.31.012                   22.12.32.012
22.11.32.024         22.12.31.024                   22.12.32.024
22.11.32.048         22.12.31.048                   22.12.32.048
22.11.32.110         22.12.31.110                   22.12.32.110
22.11.32.120         22.12.31.120                   22.12.32.120
22.11.32.220         22.12.31.220                   22.12.32.220
22.11.32.240         22.12.31.240                   22.12.32.240
      –                   –                         22.12.42.006
      –                   –                         22.12.42.012
      –                   –                         22.12.42.024
      –                   –                         22.12.42.048
      –                   –                         22.12.42.110
      –                   –                         22.12.42.120
      –                   –                         22.12.42.220
      –                   –                         22.12.42.240
22.11.52.006         22.12.51.006                        –
22.11.52.012         22.12.51.012                        –
22.11.52.024         22.12.51.024                        –
22.11.52.048         22.12.51.048                        –
22.11.52.110         22.12.51.110                        –
22.11.52.120         22.12.51.120                        –
22.11.52.220         22.12.51.220                        –
22.11.52.240         22.12.51.240                        –
22.11.62.006         22.12.61.006                        –
22.11.62.012         22.12.61.012                        –
22.11.62.024         22.12.61.024                        –
22.11.62.048         22.12.61.048                        –
22.11.62.110         22.12.61.110                        –
22.11.62.120         22.12.61.120                        –
22.11.62.220         22.12.61.220                        –
22.11.62.240         22.12.61.240                        –




               22 Series Relays                                    22/5
22 Series Relays



                                                                                                                               Switching Capacity

        10.0


                                                                                           AC resistive
         5.0
                                                                                                 AC inductive




         1.0                                                                                             DC resistive
                                                                            DC inductive


         0.5




         0.1
            1                                           5        10                        50        100 200            300




                                                                22.11 & 22.21                                                                            22.12 & 22.22
                                                                    SPDT                                                                                     DPDT


                                                                                                                          Electrical Characteristics

                                                                                                                               20.12 & 20.22 (DPDT)
                                                                            AC                                                                                DC

                                   1000


                                              500




                                                                             110V AC resistive
                                              100
                         10,000 operations)




                                              50

                                                                                                  220V AC resistive

                                              20    220V AC inductive
                 Life (X×




                                                                      110V AC inductive

                                              10
                                                    1       2     3     4       5     6       7      8       9    10
                                                                             Load Current (A)




                                                                                                                              UL - Voltage Ratings

                                                                                                              Resistive                                            General
        Model
                                                                                 SPDT                                               DPDT               SPDT                  DPDT

       240V AC                                                                     10A                                              7.5A                7A                   6.5A
       120V AC                                                                      –                                                10A                 –                   7.5A
       30V DC                                                                      10A                                               10A                7A                     –
       28V DC                                                                       –                                                 –                 –                     –




22/6
                                                                                                                              22 Series Relays
22 Series Relays



                                                                          Accessories


                                                                            DIN Rails

                                                  5.5
                                                           DIN Rail
                                                           35-mm-wide                                    1000
                                                                                                                12.50



                               77.02.10                 12.5                                                                                 25.18            31.00




                                                                                     3.80
                                                                           35.00
                                                        12.5

                                             35
                                      7.5




                                             25                                                                                                          10.50
                                                    1.7
                                                                                        41.00          51.00
      77.02.10                               31




     DIN Rail No.                   Material                                   Length                                   Weight                          Width

       77.02.10                    Aluminum                                  1000 mm                                    200 g                         374” (9mm)



                                                                   Socket Specification
                                                                                                                                           300V, 10A
      Mounting Type                       Terminal                         Torque                   Wire Size
                                                                                                                                 1 Poles                  2 Poles



                    With       M3 screws - coil                                                 Up to 3.5mm²
                 Finger-safe                                            0.6 to 1.0 N.m          (12AWG)                         72.11.01                 72.12.01
                               M3.5 screws - contact

DIN Rail

                   Without     M3 screws - coil                                                 Up to 3.5mm²
                 Finger-safe                                            0.6 to 1.0 N.m          (12AWG)                         72.11.00                 72.12.00
                               M3.5 screws - contact




                                                                        Mounting Clips




                                                                             45
                                                                          77.03.10
                                                                                                9



      Mounting Clips No.                                  Rails                                         Width                                        Weight

           77.03.10                                77.02.10                                             45 mm                                        15.2 g




                                                                  22 Series Relays                                                                                    22/7
22 Series Relays


                                     Hold Down Springs & Clips

       Appearance   Description                    Relay                  Suitable For DIN                 Suitable For
                                                                           Mount Socket                  PCB Mount Socket

                                            22.12 & 22.22 (DPDT)

                    Leaf Spring             22.13 & 22.23 (3PDT)             70.03.01                        70.03.02
                    (top latch)             22.14 & 22.24 (4PDT)

                                            22.12 & 22.22 (DPDT)             70.02.21
                                            22.13 & 22.23 (3PDT)             70.02.31                        70.02.02
                    Wire Spring
                                            22.14 & 22.24 (4PDT)             70.02.41




                                              Dimensions

                                             Blade Terminal

                                               22.11 (SPDT)



                            1                                                                      6.4   35.6 max.
                             5
                                                              ø2.6 hole
                                                     4.7




                                                                                                   5.4
                                   27.5




                            9

                           13 14




                                                                                             0.5
                           14




                                               22.12 (DPDT)




22/8
                                          22 Series Relays
22 Series Relays


       Basic Type - Internal Connection (Bottom View)

SPDT                                                    DPDT




       LED Type - Internal Connection (Bottom View)

SPDT                                                    DPDT




  LED & Diode Type - Internal Connection (Bottom View)

SPDT                                                    DPDT




   LED & RC Type - Internal Connection (Bottom View)

                          DPDT




                  22 Series Relays                             22/9
22 Series Relays



                                                                  Instructions

  Apply rated voltage to the relay coil to ensure correct relay type.
  When using a power supply containing a ripple voltage, suppress
  the ripple factor within 6% however, a complete DC voltage is best for the coil
  power to make sure of stable relay operation.
                                                                                                            +
  Pickup voltage and dropout voltage depend on the ripple factor                                                 R
                                                                                                            –
  when power is supplied through a rectification
  circuit. Include a smoothing capacitor for better
  operation.


  Special consideration should be taken when driving an element at the                          Incorrect                      Correct
  same time as the relay operation for the circuit design. Leakage current (Io)
                                                                                                            TE
  flows through the relay coil while the relay is off. Leakage current causes coil                R



  release failure or adversely affects the vibration resistance and shock                              Io


  resistance. It is advisable to design a circuit as shown.


  Connecting a diode to suppress at the back electromotive force prevents a                           Back emf suppressing diode
  high-voltage pulse which is generated when the relay coil is turned off, causing
  transistor to deteriorate or break, make sure the coil release time is slightly longer.
  To shorten the coil release time, connect a Zener diode which is slightly higher
  than the power voltage, between the collector and emitter of the transistor.




                                                                   Protection


  When an inrush current flows through the load, the contact may become welded. The contact ratings show maximum values,
  Make sure that these values are not exceeded. Contact a contact protection circuit, such as a current limiting resistor
  as a optional solution.



                                                      This protection circuit can be used when the load impedance is smaller than the
                                                      RC impedance in an AC load power circuit.
                                                      R: Resistor of approximately the same resistance value as the load
                                                      C: 0.1 to 1 µF



                                                      This protection circuit can be used for both AC and DC load power circuits.
                                                      R: Resistor of approximately the same resistance value as the load
                                                      C: 0.1 to 1 µF



                                                      This protection circuit can be used for DC load power circuits. Use a diode with
                                                      the following ratings.
                                                      Reverse withstand voltage: Power voltage of the load circuit x 10
                                                      Forward current: More than the load current.




                                                                    Prevents

                                                              This protection circuit is very effective in arc suppression when
                                                              opening the contact however, the capacitor is charged while the
                                                              contacts are opened else the capacitor is discharged through the
                                                              contacts, increasing the possibility of contact welding.



                                                              This protection circuit is very effective in arc suppression when
                                                              opening the contact however, a current flows to charge the capacitor,
                                                              causing contact welding when the contacts are closed.




22/10
                                                           22 Series Relays
22 Series Relays



                                                         Safety Precautions


Do not drop, shock or remove the relay cover to maintain the initial characteristics.
The relay cover cannot be removed from the base during normal operation.
Use the relay in environments free from dust, condensation, dioxide or hydrogen sulfide.

Make sure that the coil voltage does not exceed applicable coil voltage range.
Prevent usage of relays in the vicinity of strong magnetic field, as that my cause in malfunctioning of relays.

Failure to turn off power before wiring, installation, removal and
maintenance may cause electrical shock or fire hazard.

Attention on specifications and rated values to prevent electrical shock or fire hazard.
Use wires of the proper size to meet voltage and current requirements.

Tighten the terminal screws on the relay socket to the proper tightening torque.

Prevent using the check button as a switch.
The durability of the check button is a minimum of 200 operations.
It is advisable to apply a positive voltage to terminals of neighboring poles and a negative voltage to the other terminals of neighboring
poles when using DC loads on 4PDT relays to prevent the possibility of short circuits.

A soldering iron of 30 to 60W would be recommended when soldering the relay terminals and the preferred
time to complete soldering is within 4 seconds approximately.




                                                      22 Series Relays                                                                 22/11
22 Series Relays



                                                             Terms And Conditions

Please read this catalog before purchasing any products. Please consult your WERNER representative for any clarifications or
comments.


                                                        Application Considerations

WERNER shall not be responsible for conformity with any regulations, codes or standards that apply to use of the products.
WERNER shall provide applicable third party certification documents identifying ratings and limitations of use that apply to the
products in case of the customer's request.

Prevent use of the products for an application involving risk to life or property. Be sure that the WERNER’s products are properly
rated and installed for the overall system or equipment.

WERNER shall not be responsible for the user's programming of a programmable products.


                                                                      Warranty

WERNER's warranty represents that the products are free from defects in materials and workmanship for a period of one year.

WERNER shall not be responsible for any special loss of profit, commercial loss, indirect or consequential damages relevant
to products.

WERNER shall not be responsible for repair, warranty or any claims regarding the products unless WERNER’s Analysis
conform that the products were properly stored, installed, handled, maintained and not a the results from accident, insufficient,
abuse, misuse, natural disaster, improper installation excessive electrical supply, environmental conditions or abnormal
mechanical.


                                                                    Disclaimers

WERNER shall practice to change type/model numbers when published ratings or features are changed, however some
specifications and international certifications of the products may be changed without any notice.

When in doubt, please consult with your WERNER representative to confirm actual specifications & approvals on the products.

WERNER shall change product specifications and accessories at any time based on improvements and other reasons.

The information in this catalog has been carefully checked. However, WERNER take no responsibilities for clerical, typographical or proofreading errors.


All marks and symbols use for representation in catalogues belongs to the respective owners.

Please check with WERNER representative for the available marks.



                                                                           Product specifications are subject to change without notice.

    E lec trIc         Inventing Innovation                                                    Thank you for choosing WERNER products.




                                                                                                         Copyright WERNER Electric. All Right Reserved.
Werner Electric India (P) Ltd.
No. 38, Hunsur Road
Mysore 570012.
T : +91 821-425 4500
F : +91 821-425 4599
E : info@in.wernerelectric.de
W: www.wernerelectric.de

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22 series relays

  • 1. Living Industrial Partnerships PRODUCT SPECIFICATIONS Relays 22 Series
  • 2. 22 Series Relays Technical Data .................................................................................................................22/1 Specifications ................................................................................................................22/2 Model Number Structure ..................................................................................................22/3 Model Number Selection - Blade Type ............................................................... 22/4 - 22/5 Electrical Characteristics ..................................................................................................22/6 Accessories & Dimensional Details .......................................................................22/7 - 22/8 Internal Connections (Bottom View) ................................................................................22/9 Protection & Safety Precautions .........................................................................22/10 - 22/11 22 Series Relays
  • 3. 22 Series Relays Relays WERNER`s 22 Series General Purpose & Power Relays represent the most complete line of state-of-the-art high performance electrical relays, designed and manufactured to highest international industry standards. Mechanical lifetimes of up to 10 Million operations and electrical durability of up to 250,000 switching cycles under full load make WERNER Relays your best choice of all. Features Overview ? All models designed applying MFMS design principles (Max Function Min Space) ? All models designed applying solid modeling and finite elements design methods ? All Power Relay Series are equipped with mechanical operation status indicator ? All models design for heavy duty or even vibrating environments ? All models available for use with 50 Hz and 60 Hz cycles Highlights ? All fixed contacts powered by WERNER AFT (Anti-Fuse-Technology) ? All Power Relays Series provide massive silver blade or pin contacts ? Power Relay Series with up to 10 Ampere Continuous Load Current ? Most models available in 6V, 12V, 24V, 110V & 220V AC or DC ? Most models available in SPDT, DPDT, 3PDT as well as 4DPT ? Up to 7 types of operation status indication available 22 Series General Purpose & Power Relays by WERNER provide our highly demanding industrial customers out of all industry verticals worldwide with the most reliable devices in the industry. Combined with the vast selection of sockets in our 70 – 75 Product Series you will find an industrial solution exceeding your expectations whilst satisfying you're every need and design requirement. 22 Series Relays
  • 4. 22 Series Relays Relays Features: Relays Dielectric strength 2,000V Compact and small 10A Contact Capacity. Built-in Diode models Large Capacity SPDT & DPDT Approvals Approbations and Declaration of conformity Overvoltage category UL R III, as per EN IEC 60947-5-1 CE RoHS CCC S Demko AC Coil Ratings Rated Current (mA) Coil Resistance (Ù) Operation Properties Voltage AC 60Hz AC 50Hz Continuous Pickup Dropout SPDT DPDT SPDT DPDT SPDT DPDT Voltage Voltage Voltage 6V 150 150 170 170 18.8 18.8 12V 75 75 86 86 78.8 78.8 24V 37 37 42 42 300 300 48V 18 18 20.5 20.5 1,280 1,280 110% 80% 30% 110V 8.4 8.4 9.6 9.6 – 6,950 max. max. min. 120V 7.5 7.5 8.6 8.6 8,100 8,100 220V 4.1 4.1 4.7 4.7 25,892 25,892 240V 4.3 4.3 4.9 4.9 26,710 26,710 ±15% at 20°C DC Coil Ratings Rated Current (mA) Coil Resistance (Ù) Operation Properties Voltage SPDT DPDT SPDT DPDT Continuous Voltage Pickup Voltage Dropout Voltage 6V 128 128 47 47 12V 64 64 188 188 24V 32 32 750 750 110% max. 80% max. 10% min. 48V 18 18 2,660 2,660 110V 8 8 10,000 10,000 ±15% at 20°C Weight Model No. 22.12 & 22.22 (DPDT) 22.12 & 22.22 (DPDT) Weight (approx.) 37g 37g 22 Series Relays 22/1
  • 5. 22 Series Relays Contact Ratings Maximum Contact Capacity Allowable Contact Power Rated Load Model Continuous Current Inductive Load Resistive Load Voltage Ind. Load Res. Load 110V AC 7A 10 A 990VA 1540VA SPDT 10A 220V AC 4.5A 7A 210W 300W 30V DC 7A 10 A 110V AC 7A 10 A 176VA 600VA DPDT 5A 220V AC 4.5A 7A 45W 90W 30V DC 7A 10 A Specifications SPDT –25 to +40°C (No freezing) Operating Temperature DPDT –25 to +40°C (No freezing) Contact Resistance – 50mÙ maximum at 5V DC, 1A Operating Humidity – 45% to 85% RH (No condensation) Insulation Resistance – 100MÙ minimum Between live and dead parts: 2,000V AC, 1 minute SPDT Between contact and coil: 2,000V AC, 1 minute Dielectric Strength DPDT Between contacts of different poles: 2,000V AC, 1 minute Between contacts of the same pole: 1,200V AC, 1 minute Damage limits: 10 to 55Hz, amplitude 0.5 mm Vibration Resistance – Operating extremes: 10 to 55Hz, amplitude 0.5 mm Damage limits: 1,000m/s² (100G) Shock Resistance – 200m/s² (20G) - SPDT & DPDT Operating extremes: 100m/s² (10G) - 3PDT & 4PDT Mechanical Durability – 50,000,000 operations minimum Electrical Durability SPDT 200,000 operations minimum (120V AC, 10A) DPDT 200,000 operations minimum (120V AC, 10A) Power Consumption SPDT AC: 1.1VA (50Hz), 1.2VA (60Hz) DC: 0.9W (approx.) DPDT AC: 1.4 VA (50 Hz), 1.2 VA (60 Hz) DC: 0.9W SPDT 20ms maximum at 20°C Operate Time DPDT 25ms maximum at 20°C SPDT 20ms maximum at 20°C Release Time DPDT 25ms maximum at 20°C – 24V DC, 30 mA Minimum Applicable Load 5V DC, 100 mA (reference value) Contact Material – Silver cadmium oxide Electrical: 1,800 operations/hour maximum Operating Frequency – Mechanical: 18,000 operations/hour maximum 22/2 22 Series Relays
  • 6. 22 Series Relays Model Number Structure - Relays 22.12.11.120 Series Voltage 22 Series Relays 006 6V 012 12V 024 24V Terminal Type 048 48V 110 110V 1 Blade 120 120V 220 220V 240 240V Number of Poles 1 SPDT 2 DPDT Coil 1 AC 2 DC Types 0 Basic 1 LED 2 LED & Diode 3 LED & Check button 4 LED & Check button & Diode 5 LED & RC 6 LED & Check button & RC 22 Series Relays 22/3
  • 7. 22 Series Relays Model Number Selection Model No. Terminal Appearance Types Voltage SPDT Type AC 6V 22.11.01.006 12V 22.11.01.012 24V 22.11.01.024 48V 22.11.01.048 Basic 110V 22.11.01.110 120V 22.11.01.120 220V 22.11.01.220 240V 22.11.01.240 6V 22.11.11.006 12V 22.11.11.012 24V 22.11.11.024 48V 22.11.11.048 LED 110V 22.11.11.110 120V 22.11.11.120 220V 22.11.11.220 240V 22.11.11.240 6V – 12V – 24V – 48V – LED & Diode 110V – 120V – 220V – 240V – 6V 22.11.31.006 SPDT 12V 22.11.31.012 24V 22.11.31.024 LED & 48V 22.11.31.048 Blade Check button 110V 22.11.31.110 120V 22.11.31.120 220V 22.11.31.220 240V 22.11.31.240 6V – 12V – 24V – LED & 48V – Diode & 110V – Check button 120V – 220V – 240V – 6V 22.11.51.006 12V 22.11.51.012 24V 22.11.51.024 DPDT 48V 22.11.51.048 LED & RC 110V 22.11.51.110 120V 22.11.51.120 220V 22.11.51.220 240V 22.11.51.240 6V 22.11.61.006 12V 22.11.61.012 24V 22.11.61.024 LED & 48V 22.11.61.048 RC & 110V 22.11.61.110 Check button 120V 22.11.61.120 220V 22.11.61.220 240V 22.11.61.240 22/4 22 Series Relays
  • 8. 22 Series Relays Model Number Selection Model No. Model No. SPDT DPDT DC AC DC 22.11.02.006 22.12.01.006 22.12.02.006 22.11.02.012 22.12.01.012 22.12.02.012 22.11.02.024 22.12.01.024 22.12.02.024 22.11.02.048 22.12.01.048 22.12.02.048 22.11.02.110 22.12.01.110 22.12.02.110 22.11.02.120 22.12.01.120 22.12.02.120 22.11.02.220 22.12.01.220 22.12.02.220 22.11.02.240 22.12.01.240 22.12.02.240 22.11.12.006 22.12.11.006 22.12.12.006 22.11.12.012 22.12.11.012 22.12.12.012 22.11.12.024 22.12.11.024 22.12.12.024 22.11.12.048 22.12.11.048 22.12.12.048 22.11.12.110 22.12.11.110 22.12.12.110 22.11.12.120 22.12.11.120 22.12.12.120 22.11.12.220 22.12.11.220 22.12.12.220 22.11.12.240 22.12.11.240 22.12.12.240 – – 22.12.22.006 – – 22.12.22.012 – – 22.12.22.024 – – 22.12.22.048 – – 22.12.22.110 – – 22.12.22.120 – – 22.12.22.220 – – 22.12.22.240 22.11.32.006 22.12.31.006 22.12.32.006 22.11.32.012 22.12.31.012 22.12.32.012 22.11.32.024 22.12.31.024 22.12.32.024 22.11.32.048 22.12.31.048 22.12.32.048 22.11.32.110 22.12.31.110 22.12.32.110 22.11.32.120 22.12.31.120 22.12.32.120 22.11.32.220 22.12.31.220 22.12.32.220 22.11.32.240 22.12.31.240 22.12.32.240 – – 22.12.42.006 – – 22.12.42.012 – – 22.12.42.024 – – 22.12.42.048 – – 22.12.42.110 – – 22.12.42.120 – – 22.12.42.220 – – 22.12.42.240 22.11.52.006 22.12.51.006 – 22.11.52.012 22.12.51.012 – 22.11.52.024 22.12.51.024 – 22.11.52.048 22.12.51.048 – 22.11.52.110 22.12.51.110 – 22.11.52.120 22.12.51.120 – 22.11.52.220 22.12.51.220 – 22.11.52.240 22.12.51.240 – 22.11.62.006 22.12.61.006 – 22.11.62.012 22.12.61.012 – 22.11.62.024 22.12.61.024 – 22.11.62.048 22.12.61.048 – 22.11.62.110 22.12.61.110 – 22.11.62.120 22.12.61.120 – 22.11.62.220 22.12.61.220 – 22.11.62.240 22.12.61.240 – 22 Series Relays 22/5
  • 9. 22 Series Relays Switching Capacity 10.0 AC resistive 5.0 AC inductive 1.0 DC resistive DC inductive 0.5 0.1 1 5 10 50 100 200 300 22.11 & 22.21 22.12 & 22.22 SPDT DPDT Electrical Characteristics 20.12 & 20.22 (DPDT) AC DC 1000 500 110V AC resistive 100 10,000 operations) 50 220V AC resistive 20 220V AC inductive Life (X× 110V AC inductive 10 1 2 3 4 5 6 7 8 9 10 Load Current (A) UL - Voltage Ratings Resistive General Model SPDT DPDT SPDT DPDT 240V AC 10A 7.5A 7A 6.5A 120V AC – 10A – 7.5A 30V DC 10A 10A 7A – 28V DC – – – – 22/6 22 Series Relays
  • 10. 22 Series Relays Accessories DIN Rails 5.5 DIN Rail 35-mm-wide 1000 12.50 77.02.10 12.5 25.18 31.00 3.80 35.00 12.5 35 7.5 25 10.50 1.7 41.00 51.00 77.02.10 31 DIN Rail No. Material Length Weight Width 77.02.10 Aluminum 1000 mm 200 g 374” (9mm) Socket Specification 300V, 10A Mounting Type Terminal Torque Wire Size 1 Poles 2 Poles With M3 screws - coil Up to 3.5mm² Finger-safe 0.6 to 1.0 N.m (12AWG) 72.11.01 72.12.01 M3.5 screws - contact DIN Rail Without M3 screws - coil Up to 3.5mm² Finger-safe 0.6 to 1.0 N.m (12AWG) 72.11.00 72.12.00 M3.5 screws - contact Mounting Clips 45 77.03.10 9 Mounting Clips No. Rails Width Weight 77.03.10 77.02.10 45 mm 15.2 g 22 Series Relays 22/7
  • 11. 22 Series Relays Hold Down Springs & Clips Appearance Description Relay Suitable For DIN Suitable For Mount Socket PCB Mount Socket 22.12 & 22.22 (DPDT) Leaf Spring 22.13 & 22.23 (3PDT) 70.03.01 70.03.02 (top latch) 22.14 & 22.24 (4PDT) 22.12 & 22.22 (DPDT) 70.02.21 22.13 & 22.23 (3PDT) 70.02.31 70.02.02 Wire Spring 22.14 & 22.24 (4PDT) 70.02.41 Dimensions Blade Terminal 22.11 (SPDT) 1 6.4 35.6 max. 5 ø2.6 hole 4.7 5.4 27.5 9 13 14 0.5 14 22.12 (DPDT) 22/8 22 Series Relays
  • 12. 22 Series Relays Basic Type - Internal Connection (Bottom View) SPDT DPDT LED Type - Internal Connection (Bottom View) SPDT DPDT LED & Diode Type - Internal Connection (Bottom View) SPDT DPDT LED & RC Type - Internal Connection (Bottom View) DPDT 22 Series Relays 22/9
  • 13. 22 Series Relays Instructions Apply rated voltage to the relay coil to ensure correct relay type. When using a power supply containing a ripple voltage, suppress the ripple factor within 6% however, a complete DC voltage is best for the coil power to make sure of stable relay operation. + Pickup voltage and dropout voltage depend on the ripple factor R – when power is supplied through a rectification circuit. Include a smoothing capacitor for better operation. Special consideration should be taken when driving an element at the Incorrect Correct same time as the relay operation for the circuit design. Leakage current (Io) TE flows through the relay coil while the relay is off. Leakage current causes coil R release failure or adversely affects the vibration resistance and shock Io resistance. It is advisable to design a circuit as shown. Connecting a diode to suppress at the back electromotive force prevents a Back emf suppressing diode high-voltage pulse which is generated when the relay coil is turned off, causing transistor to deteriorate or break, make sure the coil release time is slightly longer. To shorten the coil release time, connect a Zener diode which is slightly higher than the power voltage, between the collector and emitter of the transistor. Protection When an inrush current flows through the load, the contact may become welded. The contact ratings show maximum values, Make sure that these values are not exceeded. Contact a contact protection circuit, such as a current limiting resistor as a optional solution. This protection circuit can be used when the load impedance is smaller than the RC impedance in an AC load power circuit. R: Resistor of approximately the same resistance value as the load C: 0.1 to 1 µF This protection circuit can be used for both AC and DC load power circuits. R: Resistor of approximately the same resistance value as the load C: 0.1 to 1 µF This protection circuit can be used for DC load power circuits. Use a diode with the following ratings. Reverse withstand voltage: Power voltage of the load circuit x 10 Forward current: More than the load current. Prevents This protection circuit is very effective in arc suppression when opening the contact however, the capacitor is charged while the contacts are opened else the capacitor is discharged through the contacts, increasing the possibility of contact welding. This protection circuit is very effective in arc suppression when opening the contact however, a current flows to charge the capacitor, causing contact welding when the contacts are closed. 22/10 22 Series Relays
  • 14. 22 Series Relays Safety Precautions Do not drop, shock or remove the relay cover to maintain the initial characteristics. The relay cover cannot be removed from the base during normal operation. Use the relay in environments free from dust, condensation, dioxide or hydrogen sulfide. Make sure that the coil voltage does not exceed applicable coil voltage range. Prevent usage of relays in the vicinity of strong magnetic field, as that my cause in malfunctioning of relays. Failure to turn off power before wiring, installation, removal and maintenance may cause electrical shock or fire hazard. Attention on specifications and rated values to prevent electrical shock or fire hazard. Use wires of the proper size to meet voltage and current requirements. Tighten the terminal screws on the relay socket to the proper tightening torque. Prevent using the check button as a switch. The durability of the check button is a minimum of 200 operations. It is advisable to apply a positive voltage to terminals of neighboring poles and a negative voltage to the other terminals of neighboring poles when using DC loads on 4PDT relays to prevent the possibility of short circuits. A soldering iron of 30 to 60W would be recommended when soldering the relay terminals and the preferred time to complete soldering is within 4 seconds approximately. 22 Series Relays 22/11
  • 15. 22 Series Relays Terms And Conditions Please read this catalog before purchasing any products. Please consult your WERNER representative for any clarifications or comments. Application Considerations WERNER shall not be responsible for conformity with any regulations, codes or standards that apply to use of the products. WERNER shall provide applicable third party certification documents identifying ratings and limitations of use that apply to the products in case of the customer's request. Prevent use of the products for an application involving risk to life or property. Be sure that the WERNER’s products are properly rated and installed for the overall system or equipment. WERNER shall not be responsible for the user's programming of a programmable products. Warranty WERNER's warranty represents that the products are free from defects in materials and workmanship for a period of one year. WERNER shall not be responsible for any special loss of profit, commercial loss, indirect or consequential damages relevant to products. WERNER shall not be responsible for repair, warranty or any claims regarding the products unless WERNER’s Analysis conform that the products were properly stored, installed, handled, maintained and not a the results from accident, insufficient, abuse, misuse, natural disaster, improper installation excessive electrical supply, environmental conditions or abnormal mechanical. Disclaimers WERNER shall practice to change type/model numbers when published ratings or features are changed, however some specifications and international certifications of the products may be changed without any notice. When in doubt, please consult with your WERNER representative to confirm actual specifications & approvals on the products. WERNER shall change product specifications and accessories at any time based on improvements and other reasons. The information in this catalog has been carefully checked. However, WERNER take no responsibilities for clerical, typographical or proofreading errors. All marks and symbols use for representation in catalogues belongs to the respective owners. Please check with WERNER representative for the available marks. Product specifications are subject to change without notice. E lec trIc Inventing Innovation Thank you for choosing WERNER products. Copyright WERNER Electric. All Right Reserved.
  • 16. Werner Electric India (P) Ltd. No. 38, Hunsur Road Mysore 570012. T : +91 821-425 4500 F : +91 821-425 4599 E : info@in.wernerelectric.de W: www.wernerelectric.de