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CEMENT   INDUSTRY SOJITRA JIGNESH KOTADIYA VISHAL KAKADIYA PINAL SHINGALA NAGJI CHAVDA MITAL AMBALAM SARANYA
AMBUJA CEMENT
Cement in India A Cyclical Business of Supply Not Demand
Cement Industry - A   Paradigm Shift ,[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],During Calendar year 2011 Cement demand supply will balance – A situation not seen in past several years
GEOLOGY (RAW MATERIALS) ,[object Object],[object Object],[object Object],[object Object],[object Object],Fly ash: by-product of burning finely grounded coal either for industrial application or in the production of electricity Raw materials used in the production of clinker cement
THE CEMENT MANUFACTURING PROCESS 1.  BLASTING :  The raw materials that are used to manufacture cement (mainly  limestone  and  clay ) are blasted from the quarry. 3.  CRUSHING AND TRANSPORTATION :  The raw  materials, after  crushing , are transported to the plant by conveyor. The plant stores the materials before they are homogenized. quarry 2.  TRANSPORT :  The raw materials are loaded into a  dumper . Quarry face 1. BLASTING 2. TRANSPORT 3. CRUSHING & TRANSPORTATION crushing conveyor dumper storage at the plant loader
THE CEMENT MANUFACTURING PROCESS 1.  RAW GRINDING :  The raw materials are very finely ground in order to produce the  raw mix .   Raw grinding and burning  2.  BURNING :  The raw mix is preheated before it goes into the kiln, which is heated by a flame that can be as hot as 2000 °C. The raw mix burns at 1500 °C producing  clinker  which, when it leaves the kiln, is rapidly cooled with air fans. So, the raw mix is burnt to produce clinker : the basic material needed to make cement.  1. RAW GRINDING 2. BURNING conveyor Raw mix kiln cooling preheating clinker storage at the plant Raw mill
THE CEMENT MANUFACTURING PROCESS 1.GRINDING :  The clinker and the gypsum are  very finely   ground  giving a “pure cement”. Other  secondary additives  and  cementitious  materials can also be added to make a blended cement. Grinding, storage, packing, dispatch 2. STORAGE, PACKING, DISPATCH : The cement is stored in  silos  before being dispatched either in bulk or in bags to its final destination. dispatch 1. GRINDING 2. STORAGE, PACKING, DISPATCH  clinker storage Gypsum and the secondary additives are added to the clinker . silos bags Finish grinding
Our Business Model ,[object Object],[object Object],[object Object],[object Object]
Own Infrastructure ,[object Object],[object Object],[object Object],[object Object]
Strong  Brand ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],USES
Sea terminals Cement factories HP Gujarat Rajasthan Maharashtra Punjab Ambuja Cement Gujarat   5.0 North India   6.0 Maharashtra   3.0 Total Capacity   14.0 Mn. tonnes 1986 - 0.7 Mn. Tonnes  Today - 14 Mn. Tonnes A growth of 18 times since inception
FACILITY LOCATION ,[object Object],[object Object],[object Object]
But Cement Industry   Not without challenges
Challenges  ,[object Object],[object Object],[object Object],[object Object]
Growth in Profits for only those  who can meet these Challenges
Our Strategy ,[object Object],[object Object],[object Object],[object Object],[object Object]
 

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Cement industry

  • 1. CEMENT INDUSTRY SOJITRA JIGNESH KOTADIYA VISHAL KAKADIYA PINAL SHINGALA NAGJI CHAVDA MITAL AMBALAM SARANYA
  • 3. Cement in India A Cyclical Business of Supply Not Demand
  • 4.
  • 5.
  • 6.
  • 7. THE CEMENT MANUFACTURING PROCESS 1. BLASTING : The raw materials that are used to manufacture cement (mainly limestone and clay ) are blasted from the quarry. 3. CRUSHING AND TRANSPORTATION : The raw materials, after crushing , are transported to the plant by conveyor. The plant stores the materials before they are homogenized. quarry 2. TRANSPORT : The raw materials are loaded into a dumper . Quarry face 1. BLASTING 2. TRANSPORT 3. CRUSHING & TRANSPORTATION crushing conveyor dumper storage at the plant loader
  • 8. THE CEMENT MANUFACTURING PROCESS 1. RAW GRINDING : The raw materials are very finely ground in order to produce the raw mix . Raw grinding and burning 2. BURNING : The raw mix is preheated before it goes into the kiln, which is heated by a flame that can be as hot as 2000 °C. The raw mix burns at 1500 °C producing clinker which, when it leaves the kiln, is rapidly cooled with air fans. So, the raw mix is burnt to produce clinker : the basic material needed to make cement. 1. RAW GRINDING 2. BURNING conveyor Raw mix kiln cooling preheating clinker storage at the plant Raw mill
  • 9. THE CEMENT MANUFACTURING PROCESS 1.GRINDING : The clinker and the gypsum are very finely ground giving a “pure cement”. Other secondary additives and cementitious materials can also be added to make a blended cement. Grinding, storage, packing, dispatch 2. STORAGE, PACKING, DISPATCH : The cement is stored in silos before being dispatched either in bulk or in bags to its final destination. dispatch 1. GRINDING 2. STORAGE, PACKING, DISPATCH clinker storage Gypsum and the secondary additives are added to the clinker . silos bags Finish grinding
  • 10.
  • 11.
  • 12.
  • 13.
  • 14. Sea terminals Cement factories HP Gujarat Rajasthan Maharashtra Punjab Ambuja Cement Gujarat 5.0 North India 6.0 Maharashtra 3.0 Total Capacity 14.0 Mn. tonnes 1986 - 0.7 Mn. Tonnes Today - 14 Mn. Tonnes A growth of 18 times since inception
  • 15.
  • 16. But Cement Industry Not without challenges
  • 17.
  • 18. Growth in Profits for only those who can meet these Challenges
  • 19.
  • 20.