Manufacturing Execution Systems, OEE

1. Axcend – IT in Manufacturing
© Axcend Automation & Software Solutions

2. Index
1. Introduction - Axcend
2. Axcend - ERP Solution
3. What is OEE ?
4. Downtime Value Proposition
5. Components & Calculation of OEE
6. Implementating an OEE Solution
7. OEE - Features & Reports
6. Business Benefits
© Axcend Automation & Software Solutions

3. Introduction - Axcend
A global business entity focusing on industrial information
management needs that require strong IT knowledge within the
domain of industrial automation
Part of Acrodex - a well established IT business group in Canada
6+ years, 30+ customers, 80+ projects, 80+ employees
One of the few companies with non-affiliation to any specific brand or product
and focused on client centric model for solution design
Technology Firm built on leveraging domain knowledge and technology to
global market in the manufacturing software applications arena
Prime focus on manufacturing and utilities sector
Expertise in enterprise application software, manufacturing IT, and web
portals
CMMI Level 4 compliance in process
© Axcend Automation & Software Solutions

4. Axcend - ERP Solutions
Axcend is the Channel Partner of QAD in
India and supports in implementation &
solution development for their ERP Product
– MFG/PRO.
© Axcend Automation & Software Solutions

5. Localizations
Extended
Compliance
Financials
Supplier Multi-national, Demand
Relationship Multi-site Management
Financials
Management
Forecasting Customer
QAD Relationship
Procurement
Analytics
Order Management
Supply Management
Chain
Planning &
Advanced
Execution Product Mfg.
Data Planning &
Execution Order
Management
Management
Enterprise Asset Advanced Planning
Management & Execution
QAD MFG/PRO
Base System
Extended
Applications
© Axcend Automation & Software Solutions

6. What is OEE ?
Overall Equipment Efficiency is a
measure of how healthy your production
process is relative to your planned
production schedule
Downtime Analysis (a key feature of OEE)
is an application that identifies problems &
trends within a facility to minimize the
impact of failures for individual machinery
and hence maximize the effiency of the overall
production facility.
© Axcend Automation & Software Solutions

7. Downtime Value Proposition
Eliminate non value-adding steps from the
improvement process
Timely (real-time) delivery provides context
Irrefutable – move on from arguing over data
validity, get on with solving problems
Quick wins early in cycle – accelerate Lean
© Axcend Automation & Software Solutions

8. Manufacturing Metrics
First Pass Yield - Data collected
real-time at various points in the
assembly process
Downtime Analysis - Captured
by category & used for OEE
calculation
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9. Components of OEE
OEE = Availability x Performance x Quality
T Calendar Time
Planned
Maint enance /
A Scheduled Time Not Required
B Running Time
St opped /
Br eakdow ns
C Target Output
Slow Running/
Rat e Loss
D Actual Output
E Good Output
Rej ect /
Qualit y Loss
OEE = B/A x D/C x E/D TEEP = E/T Utilisation = B/T
© Axcend Automation & Software Solutions

10. The Calculation
OEE = Availability x Performance x Quality
Planned Shift
A Planned Machine Production Time Idle Time
B Actual Running Time Stoppages
C Theoretical Machine Production Rate
D Actual Production Rate Speed Loss
E Pieces Produced
F Good Parts Wastage
© Axcend Automation & Software Solutions

11. The Calculation
OEE% = Availability % x Performance% x Quality%
Where;
Availability % = actual running time / planned cell production time
Performance% = pieces produced / the theoretical cell production rate
Quality % = good pieces / total pieces made
© Axcend Automation & Software Solutions

12. Implementating An OEE Solution
Assessment of the Client’s Plant & System Audit
Evolve a Roadmap for the OEE Solution
• Evolve a system for Automatic Data Collection & Analysis
• Launch a Pilot
• Calculate ROI
• Integrate with Business Systems - like MIS, ERP etc
• System Development & Implementation
Support & Maintenance
Up-gradation with Increase in Shop Floor Capacity
© Axcend Automation & Software Solutions

13. OEE - Features
Real-Time Data Capture
Production Schedules
Real-Time User Configurable Graphics
Time Line Event Viewer
Real-Time Overview Mimics
Operator Asset Dashboard
Third Party Interface
Monitor Planned Maintenance
Decreased Asset Downtime
Automation Data Collection
© Axcend Automation & Software Solutions

14. OEE - Reports
Multiple Production Reports
Total flexibility on reporting
• Graphical Charts
• Text Reports
Fast data retrieval
Export data to Word or Excel
Send reports to printers, via
emails and through other
mediums
© Axcend Automation & Software Solutions

15. Business Benefits
Reduce Downtime & Rate Loss
• Improve OEE
• Increase Asset Utilization
Reduce Fault Rejection Ratio
• Increase Production Yield
• Improve Variability Control
Reduce Rework
• Improve Production Quality
© Axcend Automation & Software Solutions

16. Business Benefits
Reduce Input Costs
• Increase Plant Reliability
• Increase Energy Efficiency
• Increase Plant Utilization
• Increase Manpower Efficiency
• Increase Spares Availability
Reduce Maintenance Costs
• Increase Plant Availability
• Increase Maintenance Efficiency
© Axcend Automation & Software Solutions

17. Thank
You!
© Axcend Automation & Software Solutions