Av: Prof. Dr. Detlef Zühlke, Scientific Director, German Research Center for Artificial Intelligence, Innovative Factory systems

1. www.smartfactory-kl.de
Industry 4.0
the German vision for advanced manufacturing
Prof. Dr. Dr. h.c. Detlef Zühlke
Director Innovative Factory Systems IFS
German Research Center for Artificial Intelligence, DFKI GmbH
and
Chairman Executive Board SmartFactoryKL e.V.
© smartfactory-KL 2013-1

2. Ubiquitous Information Availability
Our life is deeply affected by many new technologies
which have reached a sufficient level of maturity!
WLAN, Bluetooth, UMTS…
SmartPhones, PDA´s, SubNotebooks…
Speech interaction, gesture control…
From telephone to VoIP…
The Internet of Things…
Information will be available
anywhere, anytime, with any content, for any user
using any device and any access
© smartfactory-KL 2013-2

3. Everything gets smart
Smart phones
Smart Homes
Smart Cars
Market
Pull
Smart Factories
Technology
Push
© smartfactory-KL 2013-3

4. The traditional Factory
PLC
setup
setup
shorter product
life cycles
individualized
products
SCADA
production
international
competition
production
monolitic
quality demand
fixed locations
unknown
positions
Ethernet
hierarchical
wired
Information and
communication
technologies
© smartfactory-KL 2013-4

5. Future Products must…
…have a standardized
network interface
7
6
5
4
3
2
1
R
Services
…have a unique identity
and memory (by birth)
IPV6
[2001:0db8:85a3:08d3:1319:8a2e:0370:7344]
OPC UA
IP
…offer autonomy
WiFi
Resource and Energy
model
Service model
Communication model
Product model
…be treated as
abstract objects
…be locatable at
all times
CAD model
…be described by models
© smartfactory-KL 2013-5

6. I 4.0 is affecting the complete lifecycle
ERP
Change
Management
planning
PLM
Logistics
delivering
MES
analyzing
changing
BigData
scheduling
designing
Set-Up
Cloud
Operation
Disassembly
Design Engineering
Information Backbone
saving
repairing
informing
Maintenance
Resource Control
© smartfactory-KL 2013-6
Customer

7. Industry 4.0
Industrie 4.0
The 4th industrial revolution…
…or just another Hype?
© smartfactory-KL 2013-7

8. The 4th Industrial Revolution - „Industry 4.0“
ICT
Drivers
Quality of life
Engineering Sciences
µelectronics
Mobility
4th
3rd
2nd
1st
Cyber Physical Systems
Computer, NC,PLC
conveyor belt
steam engine
EU
US
GB
1782
Power generation
Mechanical automation
1913
Industrialization
© smartfactory-KL 2013-8
US/EU
1954
Electronic
Automation
2015
Smart
Automation

9. History Industrie 4.0
German BMBF
initiates the
Science Union
to identify future
High Tech Trends
with high impact
on society
2010
First
Appearance
of the word
Industrie 4.0
2011
Final report
of the
Science Union
on
Industrie 4.0
2012
BMBF-Report
“Securing the future of
German manufacturing
Industry”
Recommendations for
implementing the strategic
initiative Industrie 4.0
2013
Foundation
of the
Platform
Industrie 4.0
by 3 industry
associations
2014
Publicity
and
Demonstration
First I4.0
Demonstrator
by smartfactory
Revised I4.0
Demonstrator
by smartfactory
New I4.0
Demonstrator
by smartfactory
and industry
Governmental
Funding
Funding program
Industrie 4.0
(Research)
© smartfactory-KL 2013-9
Funding program
Industrie 4.0
(Application)
200 (x2) Mio€

10. Download from
http://www.acatech.de/fileadmin/user_upload/Ba
umstruktur_nach_Website/Acatech/root/de/Mate
rial_fuer_Sonderseiten/Industrie_4.0/Final_report
__Industrie_4.0_accessible.pdf
© smartfactory-KL 2013-10

11. Why does Germany invest in this Program ?
Germany is in a world leading position in production of goods
as well the production equipment
The world market is undergoing rapid changes
Labor cost, quality demand, individualized products,
shorter product life cycles
Germany must keep production in Germany
or even get production back from low-cost countries
© smartfactory-KL 2013-11

12. Industrie 4.0 funding strategy
„Lighthouse“Projects
„Streetlighting“Projects
feasibility
application
big consortia
>Industry
>Academia
10-15 Mio€ each
10-12 partners
smaller consortia
>Industry
Academia
3-5 Mio€ each
4-5 partners
© smartfactory-KL 2013-12
„Laser“Projects
basic research
small consortia
>Academia
Industry
0,5-2 Mio€ each
1-3 partners

13. Benefits from Industrie 4.0 for the German economy
•
•
•
•
•
•
•
Helps keeping production in Germany
Helps German companies to compete successfully
Brings leadership on world markets
Needs skilled workers and gives employment
Speeds up the production setup process
A knowledge-based high-tech approach
Reduces complexity
But…
•
•
•
•
•
•
Needs a longterm committment
Is a major upheavel and not a smooth change
Is not a single industry solution but has wide-spread impact
Needs new skills
Needs interdisciplinary collaboration
Is closely linked to Cloud and Big Data
© smartfactory-KL 2013-13

14. The smartfactory
Industry 4.0
not just words but actions….
© smartfactory-KL 2013-14

15. Technologie Initiative SmartFactoryKL
Mitglieder:
Kaiserslautern
Sponsoren:
© smartfactory-KL 2013-15

16. View into the Smartfactory
continuous flow process
discrete handling process
colored soap production
bottling, handling, labeling, QC, packaging…
Live-Webcam: http://www.smartfactory.de/webcam.de.htm
© smartfactory-KL 2013-16

17. View into the Smartfactory
assembly process
augmented reality
Key finder production
Information, maintenance and control
© smartfactory-KL 2013-17

18. Questions and Remarks??
THANK YOU
© smartfactory-KL 2013-18