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Diesel Engines
Energy & Environment
Uses of Diesel Engines



Cars & Buses & Lorries   Motor bikes



                                                    Mills




Pump water from wells       Agriculture equipment
Diesel Engines



                                Heat           Kinetic
     Chemical

They are very useful in areas where electricity is not
reliable.
Diesel Engines




                 Engine Assembly
                      Video
Why is a Diesel Engine also known
       as Compression-Ignition Engine?
      Uses the heat of compressed air to ignite fuel which is
      injected into the combustion chamber.


                                                      Compressed
                                                      Air heats the
                                                      air to 550 °C
  Examples of
combustion under
  compression




     Compression-Ignition Engine does not
     require a spark plug like a petrol engine.
The Internal Combustion Engine (IC
Engines)
         1. Fuel and air is         Burns its
         mixed in the
         combustion chamber
                                   fuel inside
                                   the engine

                    2. Mixture pressurizes

                    3. Mixture ignites and
                    expands

                    4. Forces the piston
                    down


                    5. Turns the crankshaft
                    that through gears
                    turns wheels
The Internal Combustion Engine
(IC Engines)
The External Combustion Engine (EC
Engines)
                 Fuel is burned in a
                 boiler and then steam
                 is carried out to the
                 engine

                 Steam used to force
                 piston down




                                   Fuel is
                                    burnt
                                   outside
                                 the engine
Two types of Internal Combustion
 engines
Two Stroke Engine




                              Fuel is
                               burnt
                            inside the
 Four Stroke Engine
                              engine
Four Stroke Engine
Most commonly used for automotive
and industrial purposes




                        The piston completes four separate strokes



                        This makes two separate revolutions of the
                        engine's crankshaft ( rotating disk). This is
                        connected to gears that often make wheels
                        turn.


    The four-stroke cycle is more efficient , larger and
   quieter than the two-stroke cycle, but requires more
        moving parts and manufacturing expertise
Essential parts of 4 stroke diesel engine




                           Cylinder is hollow &
Combustion Chamber.        Stationary
Where the air
combusts due to           Piston slides up and
increased pressure        down in cylinder

                          Piston rings provide a
Crankshaft turns the up
                          tight seal between the
and down motion into a
                          piston and cylinder
rotating motion
                          wall. Reduce friction
                          and control the
                          lubrication.
Four Stroke Engine: Intake stroke


                    4. Air & Fuel enters in
2. Inlet
valve open


                          1. Piston at top


                          3. Piston moves down
                          reducing pressure in
                          cylinder
Four Stroke Engine: Compression
   Stroke


1. Inlet Valve
                         3. Air-Fuel mixture
closed
                         gets compressed.
                         Heats air to 550°C

                         2. Piston moves up
Four Stroke Engine: Power Stroke



                               1. Air-Fuel mixture
2. The burning fuel puts       gets so compressed
pressure on piston,            that it combusts
pushing it downwards
Exhaust Stroke
                 .




                     1. Exhaust valve
                     opens. Exhaust gas
                     leaves cylinder




                      2. This releases the
                      pressure so the piston
                      goes up
Four Stroke Engine

             1.Intake Stroke
             2. Compression Stroke
             3. Power Stroke
             4. Exhaust Stroke

             4 strokes means 2
             revolutions of the crankshaft




                        Video
Operation of a Four Stroke Engine
Strokes         Movement    Intake Valve   Exhaust     Action in
                of Piston                   Valve     combustion
                                                       chamber/
                                                       Cylinder
Intake Stroke                  Open        Closed    Fuel & air enters
                                                        chamber


Compression                   Closed       Closed      Fuel & air is
Stroke                                                 compressed

Power Stroke                  Closed       Closed    Compressed fuel
                                                      and air ignites


Exhaust                       Closed        Open      Piston pushes
Stroke                                               exhausts out of
                                                         cylinder
4 Stroke Diesel Engine
The four strokes complete the engines cycle. As soon as one
cycle is complete, the other begins

The pistons move due to momentum

But to get started they need external
energy

An electric motor or manual rotation
of the crank is needed to start the
engine


             4 stroke engines have a dedicated
             lubrication system
Two Stroke Engine
In a two stroke engine a cycle is completed in two strokes of
a piston or one complete revolution (360º) of a crankshaft.




                                        Up   Down


                                    This is achieved by
                                    exhausting and
                                    recharging the cylinder
                                    at the same time
Two Stroke Engine: Intake/Exhaust
Stroke
 No valves for exhaust and air but holes on the side of the
 cylinder wall. The piston covers and uncovers these holes.




Exhaust


                              Intake hole is open
                              and air and fuel comes
                              in. This forces
                              exhausts out
Two Stroke Engine: Compression
    Stroke

                                Up

                     Inlet port gets closed and
                     Air-fuel mixture in the
Piston moves         chamber starts getting
                     compressed.
upwards
Two Stroke Engine: Power Stroke

                      Fuel combusts
                                                  Down

                        The engine is lubricated using special oil
                        mixed with the diesel.
Piston gets
pushed down
by hot gases

This leads to
the intake and
exhaust holes
being open and
so the engine
exhausts &
recharges
Two Stroke Engine


                        Fuel combusts
Air & Fuel in




   2 strokes of             Exhaust out
   piston


                  1 rotation of
                  crank shaft
Two Stroke Engine
Advantages
  Simple Design
  Less weight
  Easier to manufacture
  High power to weight ratio

Disadvantages
Do not consume fuel efficiently.
Produce more pollution.



  2-stroke engines should be used for light
  vehicles that are used for short periods of
  time
Vigyan Ashram Diesel Engine
Vigyan Ashram Diesel Engine
Vigyan Ashram Diesel Engine
Advantages of Diesel Engines against
Petrol Engines
 They burn less fuel than a petrol engines performing the
 same work

 More efficient than petrol engines

They are more reliable as less electrical parts
Diesel engines last about twice as long as petrol
engines due to the increased strength of parts used
Engine Cooling Systems
Temperatures inside the engine can rise to over
4,000°F
Such a high temperature will put serious stress on
the engine’s parts

   metal expands             lubricant get thinner

 The pistons & cylinders is subjected to extreme
 stress if the heat does not escape

 Overheating is one of the dangers of combustion.
 When this happens, the engine can break down if it
 cannot get rid of the heat that has built up in its
 chambers.
Engine Cooling Systems: Air
    Cooling Fans
                              Shroud




                   Flywheel
Diesel Cooling Systems: Water
Noise & Air Pollution
                                                 This can cause
                                                 asthma, lung
                                                 cancer, and early
                                                 death




Diesel produces carbon
dioxide, soot & nitrogen
oxides

               Diesel contains impurities
               that which makes acid
               rain


              Diesel Engines can be very noisy
              and can disturb people and
              animals.
Summary Questions
1. Why is an IC engine different from an EC
   engine?
2. What is different about petrol and diesel
   engines with the way they ignite fuel?
3. Where would you expect to find a 4 stroke
   engine?
4. What are some of the advantages of a 2
   stroke engine and when should they be
   used?
5. What type of pollution do we get from
   diesel engines?
Trouble Shooting of Diesel Engine.
Cause / Fault     Remedy To Remove it.

No fuel in tank   Fill tank with fresh fuel.
Water in fuel     Drain the tank. Clean carburetor and fuel lines.
                  Fill tank with fresh and clean fuel.
Carbon in         Remove the cylinder.
combustion        Clean carbon from head and piston
chamber
Loose flywheel    Check fly key
                  Tighten flywheel
Loose             Replace connecting rod.
connecting Rod
Trouble Shooting of Diesel Engine.
  Engine Overheats

        Cause / Fault         Remedy / To Remove it.


    1   Engine improperly     Time the Engine
        timed
    2   Carburetor            Adjust Carburetor
        improperly adjusted
    3   Excessive load on     Check operation of associated
        engine                equipment
                              Reduce excessive load.
    4   Lack of Lubrication   Full crankcase with proper oil.
Trouble Shooting of Diesel Engine
Engine Vibration (heavy)

    Cause / Fault              Remedy / To Remove it.

1   Engine not securely        Tighten the loose mounting
    mounted                    bolts.

2   Bent crankshaft            Replace crankshaft

3   Associated equipment out   Check associated equipments
    of balance

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Diesel engine

  • 2. Uses of Diesel Engines Cars & Buses & Lorries Motor bikes Mills Pump water from wells Agriculture equipment
  • 3. Diesel Engines Heat Kinetic Chemical They are very useful in areas where electricity is not reliable.
  • 4. Diesel Engines Engine Assembly Video
  • 5. Why is a Diesel Engine also known as Compression-Ignition Engine? Uses the heat of compressed air to ignite fuel which is injected into the combustion chamber. Compressed Air heats the air to 550 °C Examples of combustion under compression Compression-Ignition Engine does not require a spark plug like a petrol engine.
  • 6. The Internal Combustion Engine (IC Engines) 1. Fuel and air is Burns its mixed in the combustion chamber fuel inside the engine 2. Mixture pressurizes 3. Mixture ignites and expands 4. Forces the piston down 5. Turns the crankshaft that through gears turns wheels
  • 7. The Internal Combustion Engine (IC Engines)
  • 8. The External Combustion Engine (EC Engines) Fuel is burned in a boiler and then steam is carried out to the engine Steam used to force piston down Fuel is burnt outside the engine
  • 9. Two types of Internal Combustion engines Two Stroke Engine Fuel is burnt inside the Four Stroke Engine engine
  • 10. Four Stroke Engine Most commonly used for automotive and industrial purposes The piston completes four separate strokes This makes two separate revolutions of the engine's crankshaft ( rotating disk). This is connected to gears that often make wheels turn. The four-stroke cycle is more efficient , larger and quieter than the two-stroke cycle, but requires more moving parts and manufacturing expertise
  • 11. Essential parts of 4 stroke diesel engine Cylinder is hollow & Combustion Chamber. Stationary Where the air combusts due to Piston slides up and increased pressure down in cylinder Piston rings provide a Crankshaft turns the up tight seal between the and down motion into a piston and cylinder rotating motion wall. Reduce friction and control the lubrication.
  • 12. Four Stroke Engine: Intake stroke 4. Air & Fuel enters in 2. Inlet valve open 1. Piston at top 3. Piston moves down reducing pressure in cylinder
  • 13. Four Stroke Engine: Compression Stroke 1. Inlet Valve 3. Air-Fuel mixture closed gets compressed. Heats air to 550°C 2. Piston moves up
  • 14. Four Stroke Engine: Power Stroke 1. Air-Fuel mixture 2. The burning fuel puts gets so compressed pressure on piston, that it combusts pushing it downwards
  • 15. Exhaust Stroke . 1. Exhaust valve opens. Exhaust gas leaves cylinder 2. This releases the pressure so the piston goes up
  • 16. Four Stroke Engine 1.Intake Stroke 2. Compression Stroke 3. Power Stroke 4. Exhaust Stroke 4 strokes means 2 revolutions of the crankshaft Video
  • 17. Operation of a Four Stroke Engine Strokes Movement Intake Valve Exhaust Action in of Piston Valve combustion chamber/ Cylinder Intake Stroke Open Closed Fuel & air enters chamber Compression Closed Closed Fuel & air is Stroke compressed Power Stroke Closed Closed Compressed fuel and air ignites Exhaust Closed Open Piston pushes Stroke exhausts out of cylinder
  • 18. 4 Stroke Diesel Engine The four strokes complete the engines cycle. As soon as one cycle is complete, the other begins The pistons move due to momentum But to get started they need external energy An electric motor or manual rotation of the crank is needed to start the engine 4 stroke engines have a dedicated lubrication system
  • 19. Two Stroke Engine In a two stroke engine a cycle is completed in two strokes of a piston or one complete revolution (360º) of a crankshaft. Up Down This is achieved by exhausting and recharging the cylinder at the same time
  • 20. Two Stroke Engine: Intake/Exhaust Stroke No valves for exhaust and air but holes on the side of the cylinder wall. The piston covers and uncovers these holes. Exhaust Intake hole is open and air and fuel comes in. This forces exhausts out
  • 21. Two Stroke Engine: Compression Stroke Up Inlet port gets closed and Air-fuel mixture in the Piston moves chamber starts getting compressed. upwards
  • 22. Two Stroke Engine: Power Stroke Fuel combusts Down The engine is lubricated using special oil mixed with the diesel. Piston gets pushed down by hot gases This leads to the intake and exhaust holes being open and so the engine exhausts & recharges
  • 23. Two Stroke Engine Fuel combusts Air & Fuel in 2 strokes of Exhaust out piston 1 rotation of crank shaft
  • 24. Two Stroke Engine Advantages Simple Design Less weight Easier to manufacture High power to weight ratio Disadvantages Do not consume fuel efficiently. Produce more pollution. 2-stroke engines should be used for light vehicles that are used for short periods of time
  • 28. Advantages of Diesel Engines against Petrol Engines They burn less fuel than a petrol engines performing the same work More efficient than petrol engines They are more reliable as less electrical parts Diesel engines last about twice as long as petrol engines due to the increased strength of parts used
  • 29. Engine Cooling Systems Temperatures inside the engine can rise to over 4,000°F Such a high temperature will put serious stress on the engine’s parts metal expands lubricant get thinner The pistons & cylinders is subjected to extreme stress if the heat does not escape Overheating is one of the dangers of combustion. When this happens, the engine can break down if it cannot get rid of the heat that has built up in its chambers.
  • 30. Engine Cooling Systems: Air Cooling Fans Shroud Flywheel
  • 32. Noise & Air Pollution This can cause asthma, lung cancer, and early death Diesel produces carbon dioxide, soot & nitrogen oxides Diesel contains impurities that which makes acid rain Diesel Engines can be very noisy and can disturb people and animals.
  • 33. Summary Questions 1. Why is an IC engine different from an EC engine? 2. What is different about petrol and diesel engines with the way they ignite fuel? 3. Where would you expect to find a 4 stroke engine? 4. What are some of the advantages of a 2 stroke engine and when should they be used? 5. What type of pollution do we get from diesel engines?
  • 34. Trouble Shooting of Diesel Engine. Cause / Fault Remedy To Remove it. No fuel in tank Fill tank with fresh fuel. Water in fuel Drain the tank. Clean carburetor and fuel lines. Fill tank with fresh and clean fuel. Carbon in Remove the cylinder. combustion Clean carbon from head and piston chamber Loose flywheel Check fly key Tighten flywheel Loose Replace connecting rod. connecting Rod
  • 35. Trouble Shooting of Diesel Engine. Engine Overheats Cause / Fault Remedy / To Remove it. 1 Engine improperly Time the Engine timed 2 Carburetor Adjust Carburetor improperly adjusted 3 Excessive load on Check operation of associated engine equipment Reduce excessive load. 4 Lack of Lubrication Full crankcase with proper oil.
  • 36. Trouble Shooting of Diesel Engine Engine Vibration (heavy) Cause / Fault Remedy / To Remove it. 1 Engine not securely Tighten the loose mounting mounted bolts. 2 Bent crankshaft Replace crankshaft 3 Associated equipment out Check associated equipments of balance