Digital Manufacturing : Computer Integrated Manufacturing The use of an integrated, Computer-based system Comprised of simulation, Three-dimensional (3D) visualization, Analytics and various collaboration tools To create product and manufacturing process simultaneously.

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TABLE OF CONTENT
• Need Of Digital Manufacturing
• Introduction
• Digitization Revolution & Processes
• Industry Focus
• Automation Systems
• Models of digital manufacturing
• Impact on the customer
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NEED OF DIGITAL MANUFACTURING
• The Old Scenario of manufacturing industry is
something like …..
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DIGITAL MANUFACTURING
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INTRODUCTION
• DM is
• The use of an integrated,
• Computer-based system
• Comprised of simulation,
• Three-dimensional (3D) visualization,
• Analytics and various collaboration tools
• To create product and manufacturing process simultaneously.
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INTRODUCTION (CONT.)
• DM is developed from manufacturing initiatives such as
• Design for manufacturability (DFM)
• Computer-integrated manufacturing (CIM)
• Flexible manufacturing
• Lean manufacturing
• Collaborative product and process design.
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DIGITAL REVOLUTION
• Productivity is never an accident
• Result of a commitment to excellence
• Intelligent planning
• Focused effort
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DIGITAL REVOLUTION (CONT.)
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To Impact Your ORGANIZATION..!
GA
WE need to Close the Digital….

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1. DIGITIZE
THE SHOP FLOOR
• Increase visibility of real time production status
• To make quicker and proper decisions
• Control real time critical operations
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11. • Simplify the work needed to Customer Presentation
• create, update and understand with 3D
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2. DELIVER
THE RIGHT INSTRUCTIONS AT THE RIGHT TIME
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12. • 3D for Production & Training Requirements
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2. DELIVER
THE RIGHT INSTRUCTIONS AT THE RIGHT TIME (CONT.)
Remove Paper
processes
Consistent &
Accurate
Eliminate
Rework
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13. 3. ENSURE
DIGITAL CONTINUITY BETWEEN
ENGINEERING & MANUFACTURING
• Coming together is a beginning.
• Keeping together is progress.
• Working together is success.
• ACCELERATE Change Orders and Non-Conformance
Common online platform
for workers & shop floor
Collaboration
Reduce costs
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DIGITAL MANUFACTURING
• Approach to developing optimal manufacturing
process
It Consists of
 Business processes
 Design Methodology
 Organizational approaches
 Software Tools
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• Solid Works • Auto CAD • Technomatix
• Pro-E • Uni Graphics • Master CAM
• Catia • Solid Edge • CAM Express

15. INDUSTRY FOCUS
• Discrete Manufacturing
• Automotive
• FMCG
• Engineering
• Batch Processing
• Food & Beverage
• Pharmaceuticals
• Continuous Processing
• Petrochemicals
• Oil & Gas
• Utilities
• Power Generation, Transmission & Distribution
• Water & Waste Water
• Independent Services Providers
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16. AUTOMATION SYSTEMS
PLM Technologies
• NX, Solid Edge
•Teamcenter
• Plant Simulation
• FCAD
• FFlow
• mEngineering
MES
• Tecnomatix
PLC / SCADA
• Siemens
• Allen Bradley
• Rockwell
• GE Fanuc
• ABB
• CiTect
• Mitsubishi
• Honeywell
• VIPA
• LabView
• Schneider
• Wonderware
Databases
• Oracle
• MS SQL Server
• MS Access
Configuration
Management Tools
• MS Visual SourceSafe
• MS Visio
Programming
Languages
• Ladder Logic
• SFC
• FBD
Integrated
Development
Environment (IDE)
• Visual Basic
• C, C++
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ACTUAL SYSTEM DESIGN
• Design
• Manufacturing Planning
• Process Planning
• Operational Performance
• Quality Maintenance
• Assembly Line
• Commerce
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DIGITAL MANUFACTURING SYSTEM
• Visualization of product
• Communication
• New designs and complexity
• Product/process competitiveness
• Globalization and customer satisfaction
• Minimum idle time for machine
• Zero loss
• 100% flexibility & increasing production rate
• Optimization of cost/piece as well as for investments
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19. EXAMPLE OF DM
• Digital manufacturing is utilized in a variety of industries.
• Digitally design includes
• Tooling
• Machining
• assembly sequencing
• factory layout, all at the same time
• Manufacturing engineers provide immediate feedback to
designers
• Manufacturing engineers & designers creates a view of
design.
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DIGITAL MANUFACTURING EXAMPLE
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Digital Manufacturing Solution

22. PLM SOLUTIONS
OPEN Software Tools
Mid-Market Portfolio
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23. PLM SOLUTIONS
• Factory Planning
• Capacity Expansion & Validation
• Capacity & Process Optimization
• Improved Resources Utilization
• Manufacturing Planning Improvements
• Manufacturing Time & Cost Reductions
• Process & Work Cell Simulation
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REFERENCES
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• Embrace Digital Manufacturing created by
• www.plm.automation.siemens.com/en_us/plm/digital-
manufacturing.shtml
• Axcend automation and software solution

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