1. Utpal Kumar SenGupta # 6E. Shivalika Apt., Plot 16, Sec – 9, Dwarka, New Delhi, India 110077/
# Royal Breeze 4, Al Hamra Village, G-08, Ras Al Khaimah, UAE. Mobile:+919818606452/+971556815017
Email: uksengupta2004@yahoo.com /uk@maverick-consulting-fzllc.com Landline: +9111 42728025/+97172434519
PROFILE
 Worked as Advisor to the board of Directors and Chairman for M/s National Cement Share Company,
Addis Ababa, ETHIOPIA.
 Work as Sr.Technical Advisor for M/s PT Atro Cement PLC Indonesia, Jakarta for their 12000 TPD
cement plant project.
 Appointed as Plant Manager and promoted as General Manager for Cement Plant in M/s Scircoo
Enterprises Limited, Zambia (Operations, Quality Control, Maintenances and Administration)
 Two years worked as Plant Manager for Red Brick Manufacturing Units (Operations, Maintenances
and Admin) in Saudi.
 Potential contributortowards Cement and Refractory Research – Development.
 Experienced in putting up a green field cement project to the modernization and expansion.
 Strong Operational skills in Cost Reduction, Optimization and Maintenance.
 Possess strong communication and analytical skills
 Raw mix design,Heat & mass balance calculation
 Calculation for conveying system(screw conveyor,belt conveyor,bucket elevator etc)
 Fan calculation & its rating selection
 Plant Capacity calculation & equipment balancing selection with calculation
 Quarry deposit estimation & required equipment selection with calculation
 Crusher, pre-blending & stock pile equipment, raw mill, cement mill, separator, hot gas requirement,
blending factor calculation, kiln capacity calculation, calculation of alkali bypass system,cooler drive
& T.A.Duct calculation etc.
 Certified Lead AssessorofQuality System (ISO 9000) QMI, UK
TRAINING
 On Kiln Simulator, Cement Manufacturing, Refractory Selection and Process Optimization & trouble
shooting in the year 1993 in India & 1986 (West Germany) by Krupp Polysius.
 Cement Technology and Manufacturing Process in 1982, Kiln Simulation, Plant Maintenance
System, Trouble shooting in 1982 (Krupp Polysius)
 On Complexometry, Flame photometry & X-ray analyser 1979 (Ciments Francais - CF)
 On Energy Audit in the year 1993 (NCBM & TERI)
 On Statistical Technique in the year 1988 & 1995 (ISI & NQA)
 Total Quality Management in the year 1993 (MCL)
 On Standard and Standardization in the year 1993 (ISI)
 On Safety Audit in the year 1995 (NCBM)
 On Energy Audit in the year 1993 (NCBM & TERI)
 On Environmental Audit in the year 1994 (NCBM)
 Lead Assessor of Quality System(ISO 9000) QMI, UK at Delhi in year 1995
 Casting & Heat treatment training for Steel Foundry at CIMMCO in the year 1976 (Gwalior, India)

2. EXPERIENCE
Cement Share Company, Addis Ababa, ETHIOPIA. July 2013 to Feb. 2014
 6 months contract as Advisor to the Board of Directors and Group Chairman.
 Looking after strategic planning for their 3000 TPD new cement plant, operation, optimization,
monitoring the plant performance, preparation of operational training documents for all the
departments (technical as well as commercial departments)
 Leading the project team to converting their 500 TPD old cement plant to 300 TPD Quick Lime and
Hydrated Lime plant and establishing a new cement split grinding plant near Adis Ababa of capacity
600 TPD.
PT Atro Cement PLC Indonesia, Jakarta. Jan. 2013 to Jun 2013
 Join as Sr.Technical Advisor for their clinkerisation project of capacity 12000 TPD.
 Selection of mining site for Limestone, Clay, Iron sand and Coal.
 Selection of Sea Port area, Plant area
 Selection of Turnkey project vendors, consultants for sea port, thermal plant and cement plant.
 Prepared TEFR except financial part.
 Investigation of all the raw material quality as well as quantity estimation was done.
Scircoo Enterprises Ltd (In Lusaka – Zambia)
General Manager for the Cement Plant July ‘10 till July ‘12
 Looking after Cement Plant as an overall Technical Head.
 Implementation of Preventive maintenance system
 Preparation of plant maintenance check lists
 Preparation of documentation of maintenance procedures
 Preparation of Quality Manual for Quality Control & Production/ Process Control
 Training on maintenance & Operation as per EN Standard
Scircoo Enterprises Ltd (In Lusaka – Zambia)
Technical Consultant Feb 10 – Mar 10
 Looking completely after Cement, Concrete and Ready Mix Plant as an overall Technical Head.
 Setting up the Operational Systemof their Cement Plant
 Preparation of Operational and Quality Assurance documentation for their cement plant.
El-Khayyat Red Bricks Mfg (In Saudi – Jeddah)
Technical Consultant / Plant Manager for Red Brick Manufacturing Unit Oct 07 – Apr 09
 Overall in charge for their Red Brick Manufacturing Units (Operations, Maintenances and Admin) in
Khulais & Jizan
 Cost reduction and improvement of productivity for Red Brick Manufacturing Unit
 Involved in the project of 5300 tpd green field cement project for there joint venture between El-
Khayyat and Lafarge
 Checking entire technical & commercial aspect of setting up the cement project.
El-Khayyat Red Bricks Mfg Unit 3500 TPD (In Saudi – Jeddah)
Technical Consultant (From Ercom Engineers Pvt Ltd Delhi) Mar 07 – Jun 07
 Store inventory and codification
 Cost reduction and improvement of productivity
 Implementation of Preventive maintenance system
 Preparation of plant maintenance check lists
Preparation of documentation of maintenance procedures
 Training on maintenance

3. J K Lakshmi Cement, Rajasthan
Technical Consultant (From Ercom Engineers Pvt Ltd Delhi) Nov. 06 – Jan.07
 Optimisation of all the cement grinding mills (six mills) of M/s J K Lakshmi cement 7200 tpd,
Rajasthan
Sudanese Cement Company (A unit of Bin Majed Group - UAE), Sudan
Technical Director Oct 05 – July 06
 Technical head for setting up their 400 tpd cement plant
Ercom Engineers Pvt Ltd., New Delhi, India
Vice President – Project and Operations Jan 05 – Sept 05
 Was handling 600 TPD cement expansion work for J&K Cement in Kashmir, India
 Handled setting up 600 TPD Cement Grinding units for RAMCO on behalf of ASO Cement.
 Modernization for Lafarge India, Bilaspur.
 Was Project Co-Ordinator of Orissa Cement for taking over UPCCL.
Nepun Cement and Power Project, Meghalaya, India
Technical Advisor Sep 04 – Dec 04
 Setting up a 600 TPD green field cement project in Assam – Meghalaya border.
EEL India Pvt. Ltd., Gurgaon, India
Technical Advisor - Cement Jan 04 – Aug 04
 Developing HES for Cement Grinding Process
Enexco Tecknologies Pvt. Ltd., New Delhi, India
Technical Consultant- Cement Jul 03 – Dec 03
 Commissioning of 600 TPD Cement Grinding Unit for their client M/s. Malabar Cement in Kerela,
India
Humboldt Wedag India Pvt. Ltd., New Delhi, India
Technical Consultant- Cement Feb 03
 Plant Optimization for their client M/s. Rajashree Cement 9200 TPD (A unit of Grasim Industries) in
Karnataka, India
Promac Engineering Industries Ltd., Bangalore, India
Technical Consultant- Cement Oct 02 – Dec 02
 Plant Stabilization of 300 TPD Rotary Kiln Cement Plant for their client M/s. Saifco Cement,
Kashmir
 Also Up gradation of the same plant from 300 TPD to 600 TPD.
Enercon Engineering, Bangalore, India
Technical Consultant
 Energy Audit Carried out for TATA (Mithapur, Gujarat)
 Energy Audit Carried out for Vinay Cement, Assam
 Energy Audit Carried out for Ambuja Cement, Himachal
Ercom Engineers Pvt. Ltd., New Delhi, India
Sr. General Manager- Process and Quality Control Dec 98 – Oct 02
 Projects handled for their clients:
 Meghna Cement (Bangladesh) – Upgraded 2 cement mills from 26 TPH to 37 TPH.
 Worked in Albania Cement Plant for helping to solve operational problems and preparing to upgrade
the plant from 600 TPD to 1800 TPD by adding a new line of 1200 TPD
 CMO – Chekka – Seament (Lebanon) - TEFR for conversion/modernization and expansion in
capacity of existing Kilns running at 300 to 650 TPD and 650 TPD to 1250 TPD

4.  Worked as Manager Quality and Process control Manager CMO-Chekka Cement plant.
 Seament (Sudan) – TEFR to up grade /take over the Atbara Cement Factory and Nile (Rabak)
Cement Factory.
 Seament (Egypt) – TEFR of setting up a 0.5 MTPA Cement plant near Cairo based on limestone
deposit.
 TEFR of Setting Up/JV/Take over of White Cement plant for Grasim Industries in Iran.
 TEFR for setting up Grinding Cement Unit for Islam Cement, Bangladesh (1500 TPD), Fuji Cement,
Srilanka (1200 TPD).
 TEFR of setting up 300 TPD VSK Cement Plant for PureChem Industries in Nigeria.
 Plant Optimization for 200 TPD Cement Grinding Unit ASO Cement, West Bengal (India)
 Productivity Enhancement of Kiln, Raw Mill, & Cement Mill, Energy Audit for Andhra Cement Ltd.
 Optimisation and Upgradation of Chariot Cement Company, Orissa, India.
 Upgradation from 0.7 MTPA to 1.1 MTPA for IDCOL Cement, Orissa, India
 Restructuring of the cement plant and commissioning after Gujarat Earthquake for Shree Digvijay
Cement.
 Finding out strategic partner and also Upgradation from 0.80 MTPA to 1.0 MTPA for Shiva Cement,
Orissa, India
 Capacity Enhancement for Orissa Cement Ltd.
 Erection till Commissioning of 1 MTPA Bhatinda Cement Unit for Grasim Industries Ltd.
Modi Cement (now know as Ambuja Cement Eastern Ltd.), Chattisgarh, India
Joint Vice President – Process, QC, Tech. Cell and ROC 1985 – 1998
 Looking after Operations of 1.8 MTPA Cement Plant – Tech Collaborated with Blue Circle, UK
Coromandal Fertilizer Limited – Cement Division (Now Known as India Cements Ltd.), AP, India
Chief Chemist 1981 – 1985
 Looking after QC and Production of 1.2 MTPA Cement Plant – Tech Collaborated with Krupp
Polysius, Germany
 Also looking after Refractory Material
 Incharge for Kiln Simulator training, Pollution Control, Process Optimisation
Lebda Cement – Libya (A unit of Arabian Cement Company)
Shift Chemist 1979 – 1981
 Looking after QC of 1.0 MTPA Cement Plant – (FCB Designed), France
Satna Cement Works – MP, India (A unit of M.P.Birla Group)
Senior Chemist 1968 – 1979
 Looking after Production & Laboratory of 1.5 MTPA Cement Plant
ACHIEVEMENTS
 94 Kwh/ton of Cement in 2000 has come down to 78 Kwh/ton of Cement in 2001 in Binani Cement,
India.
 720 Kcal/Kg of Clinker in the year 2000 to 700 Kcal/Kg of Clinker in the year 2001 in Binani
Cement, India
 134 Kwh/ton of Cement in 1987 has come down to 95 Kwh/ton of Cement in 1997 in Modi Cement
 900 Kcal/Kg of Clinker in 1987 to 780 Kcal/Kg of Clinker in 1997 in Modi Cement
 Optimisation of Grinding Plant for Meghna Cement in Bangladesh from 27000 t/month to 42000
t/month.
 Single handed & completed the ISO 9002:1994 certification work for Meghna Cement Mills Limited,
Bangladesh
 Single handed & completed the ISO 9001:1994 certification work for ERCOM Group of Companies,
New Delhi
 Single-handed & completed ISO 9001:2000 consultancy & certification work for Bashundhara Steel
Complex Ltd
 Modi Cement Ltd became the first grey cement manufacturer to achieve the ISO 9000 certificate in
October 1993 under my guidance without any external help

5.  Received FICCI award for Pollution Control 1995 received from PM of India and also National
Quality Award received in 1992, 1994 & 1995 from Institute of Director, New Delhi for Modi
Cement.
COMPUTER SKILLS
 General Software: Ms-Office, MS-Project, Internet Explorer, Email (Outlook and Outlook Express).
 Special Tools: Kiln Simulator, Raw-Mix Design, Heat balance, Mill Optimisation, Process
Optimisation
EDUCATION
 Bachelor in Science (Chemistry) from Burdwan University – West Bengal, India in 1968
REFERENCES
Mr. P.k.Ghosh
Chairman Ercom Eng. Pvt Ltd
From 1986
Mr. V.K.Jain President
Jaypee Bela Cement,
M.P
From 1985
Mr. A.D.Khatri Vice President
Lafarge Eastern
Operation, Kolkatta
From 1987
Mr. J.P.Rathi VP (Finance)
Prism Cement, Satna,
M.P
From 1988
Mr. Martin H
Froelich
Blue Circle Industries
PLC, UK
From 1985
Mr. P. Martin
Societe Des Ciments
Francais (CF), France
From 1979
ISO 9000 Field Reference:
Mr. Trevor Nash CEO NQA (UK) at London From 2000
Mr. Ganesh Shastri
Sr. Lead Auditor
NQA (UK) for South
East Asia, Bangalore
From 1999
Mr. Bains Director NQA (UK) at London From 1993
Mr. S.M.Bhola Chief Executive
NQA-QSR based at
New Delhi
From 1999