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Yardstick 1
Running head: SLIDING COMPOUND MITER SAW




               Sliding Compound Miter Saw for Crowne Molding, Inc.

                              Yardstick Assignment

                              Theodore V.G. Wolfs

                                  July 26, 2011

                                 Walsh College
Yardstick      2




DATE:         MAY 18, 2008

TO:           JOHN CROWNE, OWNER

FROM:         THEODORE V.G. WOLFS, SHOP SUPERVISOR

SUBJECT:           CHOICE OF SLIDING COMPOUND MITER SAW




                                        Purpose Statement

Here is the report you requested May 5, 2008 for examining and recommending a solution to

outfit each of our eight mobile installation units with a miter saw to satisfy their on-site needs.

This report discusses the best options available to Crowne Moldings for the specific criteria

needed. It then evaluates three miter saw models and presents a recommendation based on that

evaluation.



                                Problem: Appropriate Miter Saw

In an effort to reduce costs and to improve the quality, efficiency, and the customer satisfaction

of our custom installations, Crowne Moldings will need to change the process of how our custom

installations are done. Currently, our operation sends a technician to measure all molding and

trim work on-site and returns to the warehouse with a list to pre-cut the molding and trim. The

installation crew returns to the site to install the pre-cut molding and trim. When installing the

molding and trim the miters at the inside or outside corners may not align properly, due to

improper lengths, incorrect miter or bevel angles, or pre-cuts made in error. This increases the

installation time, the number of trips back and forth to the warehouse for new molding or trim to
Yardstick      3


correct mistakes, and contributes to the dissatisfaction of our customers with the less than

professional performance of our workmanship.



                  Solutions and Alternatives: Sliding Compound Miter Saw

Outfitting our mobile units each with a rugged, accurate, and portable sliding compound miter

saw will allow for quick custom cuts for precision fits and will speed up the installation process

on-site. As the Home Depot buying guide states, “Whether you choose a standard miter saw for

basic cutting or a sliding compound model for more advanced functionality, the right saw can

substantially reduce the time it takes you to complete simple things like cutting molding…”

(Home Depot, 2008, p. 1). A point further supported by the Lowe’s buying guide, “Sliding

Compound Miter Saws have all the versatility of compound miter saws and a sliding feature,

similar to a radial arm saw. The major advantage of the sliding feature is the increased length of

cut it provides. Some sliding saws can make crosscuts in excess of 11”” (Lowe’s, 2008, p.1). The

warehouse may still pre-cut the pieces but now will allow stock for fitting on-site. The on-site

custom cuts will increase our installation accuracy and contribute to the overall professional

finished appearance of the molding and trim work.



In selecting the miter saw, we should look for rugged durability, versatility, and portability.

These saws will be subjected to the wear and tear of transporting in the cargo area of our work

trucks. The weight of the miter saw should be kept to a minimum to allow easy lifting by the

installers as they set-up the saw on-site. There is a concern for back-injuries due to lifting. The

miter saw should offer versatility to handle all of our molding and trim sizes to eliminate the

need to return to the warehouse to make a cut. To improve on the miss-aligned miter problems,
Yardstick    4


the miter saw should have an increased capacity of range for the bevel and miter settings. This

should allow for greater customization to fit for problem corners and the proper fitting of

moldings and trim. To speed up the installation process, the miter saw should be a dual-bevel as

the Home Depot buying guide suggests, “While single-bevel compound saws tilt to one side,

dual-bevel saws tilt left and right, allowing you to make bevel cuts in either direction without

flipping your work. Dual-bevel miter saws are best suited for applications requiring you to cut

large materials or make frequent bevel cuts” (Home Depot, 2008, p.1).



Since Crowne Moldings will be purchasing eight of these saws to outfit the mobile installation

units, I found it prudent to shop at Lowe’s Home Improvement to take advantage of our

corporate account which entitles us to 15% discount on all corporate purchases. Lowe’s offers

three sliding compound miter saws brands in stock and have each model available for display.

The 12” sliding compound miter saw brands offered at Lowe’s are: Hitachi model #C12LSH,

Bosch model #5412L, and the Dewalt model #DW718

                                                                                          Figure 1.

         Establishing Criteria for Selecting Sliding Compound Miter Saw



As Kit Camp writes in his article comparing the various brands of miter saws

available in Fine Homebuilding:

       Twelve-inch sliding compound miter saws are the go-to tool for

       carpenters who want it all in one package. These saws have the

       precision and accuracy to cut miles of trim one day, and the power to

       tackle a stack of framing lumber the next. This versatility makes them
Yardstick      5


       the standard for many job sites and home shops. But 12-in.sliders are bulkier, heavier,

       and more expensive than most job-site tools, which makes a side-by-side comparison

       especially important when choosing between models. (Camp, 2008, p.70).

In order to choose among the three models, I established criteria based on professional articles,

store buying guides, corporate websites, and personal experience comparing the display models

and hands-on experience. Here are the four groups of criteria I used in evaluating the three

sliding compound miter saw models:

               1. Weight – Is the saw lighter in weight compared to the other offerings? Does

                   the lighter weight affect the durability and strength?

               2. Durability – Is it perceived that the construction of the saw and its

                   components can endure the wear and tear of transport?

               3. Cutting capacity – What is the vertical cutting, 90° cross cut, miter and bevel

                   capacity? (As described in Figure 1.)

               4. Costs – Does the saw offer value for the money?




                    Discussion: Evaluating Sliding Compound Miter Saws




    Hitachi C12LSH
                                           Bosch 5412L                         Dewalt 718
Yardstick     6




Each model was evaluated using the four criteria just described. Data comparing the models are

summarized in Table 1.



Table 1

          A COMPARISON OF SLIDING COMPOUND MITER SAWS AT LOWE’S

              Brand                  Hitachi C12LSH        Bosch 5412L          Dewalt 718
                                      Hitachi, 2008)       (Bosch, 2007)      (Dewalt, 2008)
Amps                                         15                  15                 15
No Load Speed (RPM)                        3,800               3,800               3,600
Blade Diameter (Inches)                     12”                 12”                 12”
Noise Rating (Decibels)                   112 db               99 db              107 db
Laser Guide                                 Yes                 Yes          Optional ($70)*
Vertical Capacity (Inches)                 4-3/4”              5-1/2”             6-1/2”
90° Cross Cut Capacity               4-3/16 x 12-1/4”     4-1/4” x 12-1/2”        2 x 14”
(Inches)
Miter Capacity (Degrees)              52° L to 60° R      52° L to 60° R     60° L to 51° R
Bevel Capacity (Degrees)              45° L to 45° R      47° L to 47° R     48° L to 48° R
Weight (Pounds)                           66.1 lbs             80 lbs             53 lbs
Price                                     $649.00             $727.27            $679.00
*Price courtesy of Amazon.com.




Weight

All three came in at less than 100 pounds. Dewalt came in at only 53 pounds. Kit Camp rated the

Dewalt “Best-in-Class: Easiest to carry” (Camp, 2008, p.70). He also stated:

       “The Dewalt saw is the lightest, most compact of the bunch, and I found it the easiest to

       carry. This saw is an excellent choice for those who install a lot of tall baseboard and
Yardstick    7




           large crown molding, or for just about anyone who has to pack and unpack a saw

           everyday. (Camp, 2008, p.74).

Comparing the other two models in the store, their bases appear to be made of steel which may

have added weight to their volume. Dewalt, however, with its base made of aluminum makes it

lighter.



Durability

As you may see from the pictures, the Hitachi and Bosch models look less rugged. These models

have a light attachment which can be broken off and lost during transport. The handles and

knobs looked as if they could easily be cracked and broken if they were to suffer a blow. The

LED featured on the Hitachi model as described by Camp, “The most notable is the digital

readout for the miter and bevel scales, which might point to the future of these tools.” (Camp,

2008, p.74). The digital readout may be vulnerable during transport. The Hitachi model also

offered some disappointment as Camp states,” For instance, the stock blade cuts well, but there is

more play in the slides than I would like (about 3⁄32 in.). Also, this was the only saw that arrived

with fences out of square” (Camp, 2008, p.74). Accuracy also plagues the Bosch model as Camp

states,” Unfortunately, the model I tried out had some problems with accuracy. With the rails

fully extended, I could push the head of the saw more than a full blade width either way from

center” (Camp, 2008, p.72). The Dewalt has neither of the extra features of a light nor digital

read-out and with its aluminum base it appears to be rugged and durable. Its handles and knobs

are made from rugged black neoprene.
Yardstick      8


Cutting capacity

According to Table 1, the Hitachi and Bosch models have a greater height in 90° cross cut

capacity at 4-3/16” and 4-1/4” respectively but the Dewalt model surpasses the others in vertical

cutting, miter and bevel capacity. These capacities may offer us some advantages in our custom

line of work.



Costs

The Hitachi, with its additional features, comes in the lowest price of this class at $649. Dewalt

comes in at a close second, only $30 more. Bosch, however, takes third at $727.27. Dewalt is

offering a manufacturer’s sale until the end of May 31, 2008, that offers the DW718 model for

$599 at their distributors. Lowe’s is honoring that sale in addition to our 15% discount.



                                Conclusion and Recommendation

I visited the local Lowe’s Home Improvement store to see firsthand the models in this

comparison. I used the above criteria to make my personal evaluation. I have worked with the

Dewalt model while taking woodworking courses at the Woodcraft store in Sterling Heights. The

unit in the workshop is two years’ old and has been used by numerous students. The saw has

seen some abuse from naïve students but still cuts accurately. I also own a DW718 unit myself

and could not be happier with purchase. I recommend the Dewalt DW718 12” sliding compound

miter saw to outfit our eight mobile installation units.
Yardstick   9


                                          References



Bosch. (2007). 12” Dual-bevel slide miter saw with upfront controls & laser tracking. Retreived
       May 17, 2008, from http://www.boschtools.com/products/tools/pages/boschproductdetail.
       aspx?pid=5412l


Camp, K., (2008, March 5). Testing 12-in. sliding compound-miter saws, they’re big and
      expensive, but versatile enough for framing, trim, siding, and cabinetry work. Fine
      Homebuilding, 194, 70-75. Tauton Press, Inc.

Dewalt. (2008). Heavy-duty 12” (305mm) double-bevel sliding compound miter saw – DW718.
      Retreived May 17, 2008, from http://www.dewalt.com/us/products/tool_detail.asp?
      productID=9793

Hitachi Power Tools Hitachi Koki USA, Ltd. (2008). C12LSH 12” Sliding dual compound miter
       saw with LCD display and laser marker. Retrieved May 17, 2008, from http://www
       .hitachipowertools.com/store_item.php?
       iID=518&arrPath=1,6,41,p518,&tab=2&tab=1&tab=2#

Home Depot Homer TLC, Inc. (2008) Buying guide: Miter saws. Retrieved May 17, 2008, from
     http://www.homedepot.com/webapp/wcs/stores/servlet/ContentView?
     pn=Mitre_Saws&langId=-1&storeId=10051&catalogId=10053

Lowe’s (2008) Buying guide for miter saws. Retrieved May 17, 2008, from http://www.lowes.
      com/lowes/lkn?action=howTo&p=BuyGuide/chsmitersaw

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Sliding Compound Miter Saw Recommendation

  • 1. Yardstick 1 Running head: SLIDING COMPOUND MITER SAW Sliding Compound Miter Saw for Crowne Molding, Inc. Yardstick Assignment Theodore V.G. Wolfs July 26, 2011 Walsh College
  • 2. Yardstick 2 DATE: MAY 18, 2008 TO: JOHN CROWNE, OWNER FROM: THEODORE V.G. WOLFS, SHOP SUPERVISOR SUBJECT: CHOICE OF SLIDING COMPOUND MITER SAW Purpose Statement Here is the report you requested May 5, 2008 for examining and recommending a solution to outfit each of our eight mobile installation units with a miter saw to satisfy their on-site needs. This report discusses the best options available to Crowne Moldings for the specific criteria needed. It then evaluates three miter saw models and presents a recommendation based on that evaluation. Problem: Appropriate Miter Saw In an effort to reduce costs and to improve the quality, efficiency, and the customer satisfaction of our custom installations, Crowne Moldings will need to change the process of how our custom installations are done. Currently, our operation sends a technician to measure all molding and trim work on-site and returns to the warehouse with a list to pre-cut the molding and trim. The installation crew returns to the site to install the pre-cut molding and trim. When installing the molding and trim the miters at the inside or outside corners may not align properly, due to improper lengths, incorrect miter or bevel angles, or pre-cuts made in error. This increases the installation time, the number of trips back and forth to the warehouse for new molding or trim to
  • 3. Yardstick 3 correct mistakes, and contributes to the dissatisfaction of our customers with the less than professional performance of our workmanship. Solutions and Alternatives: Sliding Compound Miter Saw Outfitting our mobile units each with a rugged, accurate, and portable sliding compound miter saw will allow for quick custom cuts for precision fits and will speed up the installation process on-site. As the Home Depot buying guide states, “Whether you choose a standard miter saw for basic cutting or a sliding compound model for more advanced functionality, the right saw can substantially reduce the time it takes you to complete simple things like cutting molding…” (Home Depot, 2008, p. 1). A point further supported by the Lowe’s buying guide, “Sliding Compound Miter Saws have all the versatility of compound miter saws and a sliding feature, similar to a radial arm saw. The major advantage of the sliding feature is the increased length of cut it provides. Some sliding saws can make crosscuts in excess of 11”” (Lowe’s, 2008, p.1). The warehouse may still pre-cut the pieces but now will allow stock for fitting on-site. The on-site custom cuts will increase our installation accuracy and contribute to the overall professional finished appearance of the molding and trim work. In selecting the miter saw, we should look for rugged durability, versatility, and portability. These saws will be subjected to the wear and tear of transporting in the cargo area of our work trucks. The weight of the miter saw should be kept to a minimum to allow easy lifting by the installers as they set-up the saw on-site. There is a concern for back-injuries due to lifting. The miter saw should offer versatility to handle all of our molding and trim sizes to eliminate the need to return to the warehouse to make a cut. To improve on the miss-aligned miter problems,
  • 4. Yardstick 4 the miter saw should have an increased capacity of range for the bevel and miter settings. This should allow for greater customization to fit for problem corners and the proper fitting of moldings and trim. To speed up the installation process, the miter saw should be a dual-bevel as the Home Depot buying guide suggests, “While single-bevel compound saws tilt to one side, dual-bevel saws tilt left and right, allowing you to make bevel cuts in either direction without flipping your work. Dual-bevel miter saws are best suited for applications requiring you to cut large materials or make frequent bevel cuts” (Home Depot, 2008, p.1). Since Crowne Moldings will be purchasing eight of these saws to outfit the mobile installation units, I found it prudent to shop at Lowe’s Home Improvement to take advantage of our corporate account which entitles us to 15% discount on all corporate purchases. Lowe’s offers three sliding compound miter saws brands in stock and have each model available for display. The 12” sliding compound miter saw brands offered at Lowe’s are: Hitachi model #C12LSH, Bosch model #5412L, and the Dewalt model #DW718 Figure 1. Establishing Criteria for Selecting Sliding Compound Miter Saw As Kit Camp writes in his article comparing the various brands of miter saws available in Fine Homebuilding: Twelve-inch sliding compound miter saws are the go-to tool for carpenters who want it all in one package. These saws have the precision and accuracy to cut miles of trim one day, and the power to tackle a stack of framing lumber the next. This versatility makes them
  • 5. Yardstick 5 the standard for many job sites and home shops. But 12-in.sliders are bulkier, heavier, and more expensive than most job-site tools, which makes a side-by-side comparison especially important when choosing between models. (Camp, 2008, p.70). In order to choose among the three models, I established criteria based on professional articles, store buying guides, corporate websites, and personal experience comparing the display models and hands-on experience. Here are the four groups of criteria I used in evaluating the three sliding compound miter saw models: 1. Weight – Is the saw lighter in weight compared to the other offerings? Does the lighter weight affect the durability and strength? 2. Durability – Is it perceived that the construction of the saw and its components can endure the wear and tear of transport? 3. Cutting capacity – What is the vertical cutting, 90° cross cut, miter and bevel capacity? (As described in Figure 1.) 4. Costs – Does the saw offer value for the money? Discussion: Evaluating Sliding Compound Miter Saws Hitachi C12LSH Bosch 5412L Dewalt 718
  • 6. Yardstick 6 Each model was evaluated using the four criteria just described. Data comparing the models are summarized in Table 1. Table 1 A COMPARISON OF SLIDING COMPOUND MITER SAWS AT LOWE’S Brand Hitachi C12LSH Bosch 5412L Dewalt 718 Hitachi, 2008) (Bosch, 2007) (Dewalt, 2008) Amps 15 15 15 No Load Speed (RPM) 3,800 3,800 3,600 Blade Diameter (Inches) 12” 12” 12” Noise Rating (Decibels) 112 db 99 db 107 db Laser Guide Yes Yes Optional ($70)* Vertical Capacity (Inches) 4-3/4” 5-1/2” 6-1/2” 90° Cross Cut Capacity 4-3/16 x 12-1/4” 4-1/4” x 12-1/2” 2 x 14” (Inches) Miter Capacity (Degrees) 52° L to 60° R 52° L to 60° R 60° L to 51° R Bevel Capacity (Degrees) 45° L to 45° R 47° L to 47° R 48° L to 48° R Weight (Pounds) 66.1 lbs 80 lbs 53 lbs Price $649.00 $727.27 $679.00 *Price courtesy of Amazon.com. Weight All three came in at less than 100 pounds. Dewalt came in at only 53 pounds. Kit Camp rated the Dewalt “Best-in-Class: Easiest to carry” (Camp, 2008, p.70). He also stated: “The Dewalt saw is the lightest, most compact of the bunch, and I found it the easiest to carry. This saw is an excellent choice for those who install a lot of tall baseboard and
  • 7. Yardstick 7 large crown molding, or for just about anyone who has to pack and unpack a saw everyday. (Camp, 2008, p.74). Comparing the other two models in the store, their bases appear to be made of steel which may have added weight to their volume. Dewalt, however, with its base made of aluminum makes it lighter. Durability As you may see from the pictures, the Hitachi and Bosch models look less rugged. These models have a light attachment which can be broken off and lost during transport. The handles and knobs looked as if they could easily be cracked and broken if they were to suffer a blow. The LED featured on the Hitachi model as described by Camp, “The most notable is the digital readout for the miter and bevel scales, which might point to the future of these tools.” (Camp, 2008, p.74). The digital readout may be vulnerable during transport. The Hitachi model also offered some disappointment as Camp states,” For instance, the stock blade cuts well, but there is more play in the slides than I would like (about 3⁄32 in.). Also, this was the only saw that arrived with fences out of square” (Camp, 2008, p.74). Accuracy also plagues the Bosch model as Camp states,” Unfortunately, the model I tried out had some problems with accuracy. With the rails fully extended, I could push the head of the saw more than a full blade width either way from center” (Camp, 2008, p.72). The Dewalt has neither of the extra features of a light nor digital read-out and with its aluminum base it appears to be rugged and durable. Its handles and knobs are made from rugged black neoprene.
  • 8. Yardstick 8 Cutting capacity According to Table 1, the Hitachi and Bosch models have a greater height in 90° cross cut capacity at 4-3/16” and 4-1/4” respectively but the Dewalt model surpasses the others in vertical cutting, miter and bevel capacity. These capacities may offer us some advantages in our custom line of work. Costs The Hitachi, with its additional features, comes in the lowest price of this class at $649. Dewalt comes in at a close second, only $30 more. Bosch, however, takes third at $727.27. Dewalt is offering a manufacturer’s sale until the end of May 31, 2008, that offers the DW718 model for $599 at their distributors. Lowe’s is honoring that sale in addition to our 15% discount. Conclusion and Recommendation I visited the local Lowe’s Home Improvement store to see firsthand the models in this comparison. I used the above criteria to make my personal evaluation. I have worked with the Dewalt model while taking woodworking courses at the Woodcraft store in Sterling Heights. The unit in the workshop is two years’ old and has been used by numerous students. The saw has seen some abuse from naïve students but still cuts accurately. I also own a DW718 unit myself and could not be happier with purchase. I recommend the Dewalt DW718 12” sliding compound miter saw to outfit our eight mobile installation units.
  • 9. Yardstick 9 References Bosch. (2007). 12” Dual-bevel slide miter saw with upfront controls & laser tracking. Retreived May 17, 2008, from http://www.boschtools.com/products/tools/pages/boschproductdetail. aspx?pid=5412l Camp, K., (2008, March 5). Testing 12-in. sliding compound-miter saws, they’re big and expensive, but versatile enough for framing, trim, siding, and cabinetry work. Fine Homebuilding, 194, 70-75. Tauton Press, Inc. Dewalt. (2008). Heavy-duty 12” (305mm) double-bevel sliding compound miter saw – DW718. Retreived May 17, 2008, from http://www.dewalt.com/us/products/tool_detail.asp? productID=9793 Hitachi Power Tools Hitachi Koki USA, Ltd. (2008). C12LSH 12” Sliding dual compound miter saw with LCD display and laser marker. Retrieved May 17, 2008, from http://www .hitachipowertools.com/store_item.php? iID=518&arrPath=1,6,41,p518,&tab=2&tab=1&tab=2# Home Depot Homer TLC, Inc. (2008) Buying guide: Miter saws. Retrieved May 17, 2008, from http://www.homedepot.com/webapp/wcs/stores/servlet/ContentView? pn=Mitre_Saws&langId=-1&storeId=10051&catalogId=10053 Lowe’s (2008) Buying guide for miter saws. Retrieved May 17, 2008, from http://www.lowes. com/lowes/lkn?action=howTo&p=BuyGuide/chsmitersaw