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TRELLEBORG SEALING SOLUTIONS
YOUR PARTNER FOR SEALING TECHNOLOGY
Automotive
Sealing Solutions
LOCAL PRESENCE, GLOBAL REACHAutomotive Sealing Solutions
60
million
passenger
cars
1 in 4
cars produced
in China
Over
1 billion
passenger cars
on the road
Globalization
of U.S. and
European
OEMs
Local Presence,
Global Reach
SEAL THROUGHOUT THE VEHICLE
Seals are used throughout today’s passenger
cars. These include O-Rings that withstand high
pressures in shock absorbers, sophisticated
gaskets in electronic control units (ECUs),
safety critical custom-molded components
in braking systems and seals that withstand
extreme temperatures, pressures and
aggressive media in fuel injectors.
With over 60 years of experience, Trelleborg
Sealing Solutions is a leading global supplier of
high quality sealing solutions, custom-made to
meet the demanding needs of the automotive
industry.
MEETING DEMANDING REQUIREMENTS
As the demands from today’s OEMs and their
component suppliers become more challenging,
Trelleborg Sealing Solutions constantly develops
new materials and products to meet ever-
changing needs.
Our solutions can contribute to reaching
vehicle design targets for requirements such
as lightweighting, efficiency, recyclability and
lowering overall costs. This is achieved by
adapting our offerings to new technologies such
as electronic controls, bio-fuels, advanced ride
controls and sophisticated fuel systems.
Our sealing expertise and solutions provide
uncompromising reliability in safety critical
applications. Our seals are designed with low
friction characteristics which optimize rotating
linear movements, and features which allow
superior sealing of lubricants while excluding
external media and protecting equipment
components from environmental damage.
Having worked on so many major vehicle
platforms worldwide, our experience and
ingenuity is key to providing the optimal
sealing solution for your application.
INNOVATION AND SERVICE
Trelleborg Sealing Solutions possesses the
necessary global engineering resources to
provide the right solution for any sealing
requirement. Using the latest Finite Element
Analysis (FEA) techniques, we can rapidly
move from the design stage to manufacturing.
Our innovation is a key to your success.
Solving sealing challenges using pioneering
techniques, we deliver better performance and
overall value for our customers. Operations
can run 24 hours a day, 365 days a year, and
our international logistics network can meet
your scheduling requirements.
LOCAL AND GLOBAL
Wherever a product is originally designed, we
can meet your local market demands through
our global R&D, sales and logistics centers.
The global strength of Trelleborg Sealing
Solutions offers high quality standards
through select manufacturing sites, delivered
to you through our global and local network.
This means that we meet your global
production and logistics needs while keeping
our focus on your local market.
Trelleborg Sealing Solutions is a leading supplier of advanced sealing solutions to automotive
Original Equipment Manufacturers (OEMs) and their component suppliers. We are able to match
the high volume, stringent quality and advanced delivery demands of the industry on a global level.
Our local engineering and development support teams work with customers to develop innovative
solutions to meet automotive application challenges. Customers are supported by a worldwide
network of expertise and strategically located manufacturing and logistic centers.
INNOVATIVE
ONLINE TOOLS
Read the book.
See the movie.
Now you have the brochure,
why not check out our auto-
motive films on YouTube or at
www.tss.trelleborg.com/films
Online services and tools
at the click of a mouse or
the swipe of a finger
Trelleborg Sealing Solutions
offers a range of cutting-edge
online services and tools
available on our website and via
apps for Android and iPhone
•	Full range of Catalogs
	 and Brochures
•	Sealing Solutions
	 Configurator
•	CAD Service
•	O-Ring Calculator
•	Converter
www.tss.trelleborg.com/tools
Trelleborg Sealing Solutions in General
Trelleborg Sealing Solutions offers an exceedingly
comprehensive sealing portfolio – a one-stop-shop
providing the best in elastomer, thermoplastic,
PTFE and composite technologies. Our solutions are
featured in virtually every application conceivable
within the aerospace, automotive and industrial
industries.
• Over 80 facilities worldwide
• Internationally linked design and
	 application centers
• Seven strategically positioned
	 materials and development
	 laboratories
• More than 20 manufacturing sites
2 ˙ TRELLEBORG SEALING SOLUTIONS TRELLEBORG SEALING SOLUTIONS ˙ 3
Automotive Sealing Solutions
Application
Overview
Fuel Injection
Challenge: Effective performance in high
pressure and low temperature conventional
and bio-fuel applications
Solution: O-Rings, custom-made gaskets,
PTFE square-cut rings
Added Value: Specially formulated
low temperature materials
Ride Control
Challenge: Enhance vehicle performance
including the suspension compound and
shock absorbers
Solution: Twinseal, O-Rings, Buffer Ring,
Back-up Rings, Vaneseal
Added Value: Superior ride with an
added leveling function
Electronic Control Units
Challenge: Keep external media and
water away from sensitive electronics
Solution: Specially designed rubber-to-
metal bonded Rubore®Seals
Added Value: Allows reliable automated
assembly, significantly lowering
manufacturing costs
Safety Components
Challenge: Absolute quality
Solution: Custom 2-Component Parts
Added Value: Reduces assembly risk,
100% in-process quality checks
on a fully automated line
Battery
Challenge: Extend battery life
Solution: Ventseal
Added Value: Combines a seal and pressure
relief valve function in one product
Electrical System
Challenge: Protect the wiring harness and
sensors from environmental damage
Solution: Custom-made housing cover in
thermoplastic material or in combination with
silicone 2-component parts
Added Value: Automated assembly provides
100% quality control in process
Drivetrain and Transmission
Challenge: Low friction and wear
resistance needed for long life
Solution: Rotary seals, Slydring®, Back-up
Rings, O-Rings, gaskets
Added Value: Fuel efficiency improvements
and effective mounting, even in limited space
Thermal Management
Challenge: Poor lubrication of water glycol
mix and need for tight tolerances
Solution: Special rotary seals, Rubore®
Seals, gaskets, O-Rings, PTFE components
Added Value: Precision custom-made
seals meet tolerance and application
requirements
Air Conditioning
Challenge: Prevent leakage of refrigerant
from air conditioning lines and ensure
compressor performance
Solution: O-Rings, PTFE seals, rotary seals
Added Value: Materials compatible with
refrigerants and low friction dynamic seals
Exhaust Gas Recirculation (EGR) System
Challenge: Ensure the effective operation of the
recirculation air valve
Solution: Specialized EGR seal
Added Value: EGR systems are used in direct
injection diesel engines to reduce the amount of NOx.
Mechanical valves, actuated by electrical devices,
control the exhaust flow. The valve is sealed either
with a PTFE or an elastomer sealing solution.
Braking
Challenge: Ensure the operation of brakes;
the ultimate safety critical application
Solution: O-Rings, custom molded parts
Added Value: Separate mixing lines for
compounds to ensure material quality
APPLICATION OVERVIEW
A wide variety of sealing solutions are used throughout today’s passenger cars.
These are specially developed to continuously meet the most challenging needs
of today’s OEMs and their component suppliers.
For more details on products and materials,
check out our application highlights.
4 ˙ TRELLEBORG SEALING SOLUTIONS TRELLEBORG SEALING SOLUTIONS ˙ 5
Automotive Sealing Solutions APPLICATION HIGHLIGHTS
Application
Highlights
Fuel Systems
Running at extreme temperatures and high pressures,
secure and reliable sealing is required throughout the
fuel system – in the fuel injectors, the common rail
system, the fuel lines and fuel tank.
Requirements for sealing the fuel system
•	Operate in a wide temperature range,
	 very low to very high
•	High pressure performance
•	Optimized performance for efficient engine operation
Sealing solution
A range of seals are available for the different sealing
environments within the fuel system, composed
of specialized materials that have been engineered
to withstand gasoline, diesel and bio-fuels, as well as
temperature and pressure extremes.
Trelleborg products:
O-Rings, engineered molded components,
reinforced diaphragms, PTFE based square-cut rings
Special low temperature material
Trelleborg Sealing Solutions has developed a
fluoroelastomer sealing compound for fuel injection
applications that performs at extremely low
temperatures.
A wide variety of sealing solutions are matched to the demanding conditions of automotive applications.
Here we explore some of these in detail.
Ride Control
The objective of ride control systems is to combine
steering stability with good handling characteristics
while maximizing passenger comfort. The ride control
system incorporates the suspension system and
shock absorbers.
Requirements for sealing ride control
•	Low friction avoiding stick-slip
•	Wear resistant
•	Chemical resistant
Twinseal: 	 Very low friction rod seal
O-Rings: 	 Low temperature flexibility
Buffer Rings: 	 Avoids metal-to-metal contact
	 and reduces leakage
Back up Rings: 	Supports O-Rings in high
	 pressure situations
Vaneseal:	 Specialty sealing
Electronic Control Unit (ECU)
Sophisticated electronics that control key functions of
the car are housed in the metal/plastic box of an ECU.
Often situated in the engine compartment or other areas
subject to environmental conditions, good sealing is vital
as failure is not an option.
Requirements for sealing ECUs
•	Effective sealing of casings to reliably exclude any 	
	 media that may affect sensitive electronics
•	Materials must stand up to the harsh conditions
	 of the 	engine including temperature extremes and
	 salt spray from the road
•	Low media permeation, for example from
	 transmission oil
Sealing solution
The Rubore®Cover Seal integrates the seal and ECU
cover into one single unit, thereby eliminating costly
manual installation. This results in a perfect solution at
a reduced cost. In addition, integrating the ECU cover
and the seal in the Rubore®Cover Seal reduces the
number of parts, minimizing logistics, assembly and
administration costs. Full elastomer gaskets are also
available for a wide variety of applications. In-house
testing of permeation is available.
Trelleborg products:
Engineered molded components, Rubore®Seals, O-Rings
See Material Spotlight on page 12
	 for more information
6 ˙ TRELLEBORG SEALING SOLUTIONS TRELLEBORG SEALING SOLUTIONS ˙ 7
Automotive Sealing Solutions APPLICATION HIGHLIGHTS
Safety Systems
Today's cars include a wide range of safety solutions,
including airbags installed to surround the front and rear
seats, to protect drivers and passengers.
Requirements for sealing airbags
•	Absolute quality throughout production over very
	 high volumes
•	Small seals with tiny flash-free holes
Sealing solution
Trelleborg Sealing Solutions capabilities in liquid silicone
rubber injection molding technology are used to produce
safety critical components, completely flashless, in a
clean and fully automated process.
In a proprietary co-injection process, a technical
thermoplastic and a silicone are formed into a fully
bonded high-precision composite. This 2-component seal
runs 24/7 to meet high volume demands. Inspection is
built into the process with a 100 percent check online.
Trelleborg products:
Sensor covers
See Technology Spotlight for more
		information on page 12
Drivetrain and Transmission
The drivetrain and transmission of a vehicle adapts the
output of an engine to the drive wheels. Engines operate
at relatively high rotational speeds and the transmission
reduces that speed to the slower wheel speed, increasing
torque in the process.
Requirements for sealing transmission and axle systems
•	Advanced rotary sealing solutions
•	Low friction to optimize the transmission’s operation
•	Outstanding wear resistance to extend transmission life
•	Resistance to the lubricants within the transmission
Sealing solution
Complex sealing configurations combine a number of
advanced seals that seal in lubricants, prevent ingress
of external media and, with unrivalled low friction, allow
maximum performance in rotary applications.
Trelleborg products:
Turcon®Roto L, Slydring®, Back-up Rings, O-Rings,
X-Rings, Rubore®Seals, gaskets
Specialty rotary sealing
The unique Turcon®Roto L Seal is ideal for tire inflation
systems and other drivetrain applications.
Find out more in the Technology Spotlight
	 on page 12
Thermal Management
Engines operate at high temperatures, and to maximize
the life of certain engine components, they must be
cooled using fluid that goes through the radiator.
Requirements for sealing engine cooling systems
•	Operate in combination with high rotational speeds
	 and high pressure
•	Reliable low-friction sealing to reduce CO2
	 and save fuel
•	Withstand coolants and lubricants and operate
	 in poor lubrication conditions
Sealing solution
Specialized seals manufactured using the Rubore®Seal
technology or standard full elastomer gaskets, provide
custom-made solutions with extended sealing life.
Trelleborg products:
Rubore®Seals, gaskets, O-Rings
8 ˙ TRELLEBORG SEALING SOLUTIONS TRELLEBORG SEALING SOLUTIONS ˙ 9
Automotive Sealing Solutions APPLICATION HIGHLIGHTS
Brakes
Being the most safety critical component of all automotive
applications, it is vital that the brakes will activate
instantaneously when needed.
Requirements for sealing brakes
•	Consistent quality over high volumes
•	Media resistant to brake fluids
Sealing solution
The quality of braking components is ensured with
materials specially compounded on mixing lines
dedicated to brakes.
Trelleborg products:
O-Rings, custom molded components
Air Conditioning
A car’s air conditioning system is complex, with a
multitude of O-Rings running throughout the pressure
lines to and from a belt-driven/electric compressor.
Every connection point needs to be sealed.
Requirements for sealing air conditioning systems
•	Operate under relatively high pressure
•	Fit into small installation spaces
•	Minimized wear to maximize seal life
•	Fulfills environmental legislation for
	 zero-leakage requirements
Sealing solution
Custom-designed engineered molded components
can incorporate multiple parts into a single product,
allowing installation into the limited space available in
air conditioning systems. Materials are engineered to
prevent stick-slip and extend seal and system life where
air conditioning use is limited.
Trelleborg products:
O-Ring, special PTFE rotary seals
Battery
The battery provides power to a number of critical systems
in the car and without it, the vehicle is inoperable. Start-
stop options, as well as hybrid powertrains used to minimize
emissions, have challenging impacts on new battery
technologies. Drivers expect to start their car whatever the
weather, first time, every time. For that kind of operational
dependability, reliable sealing and battery venting is needed.
Requirements for sealing batteries
•	Outstanding reliability
•	Extended seal life
•	Operation in extreme temperatures
Sealing solution
The Ventseal is specially designed for locked container
applications such as batteries. It combines a seal
and pressure relief function all in one product.
10 ˙ TRELLEBORG SEALING SOLUTIONS TRELLEBORG SEALING SOLUTIONS ˙ 11
Automotive Sealing Solutions
Technology & Material
Spotlight
Hundreds of seals are used throughout the modern vehicle. They vary from simple O-Rings to custom
engineered components, from advanced Turcon®geometries to robust rotary options. Here we
highlight unique product technologies and materials primarily used within the automotive industry.
For information on our full range of products for automotive applications, please visit our website at
www.tss.trelleborg.com/automotive
TECHNOLOGY & MATERIAL SPOTLIGHT
Rubore®Flat Seal
Technology Spotlight – Rubore®Seals
A unique advanced technology to create a sandwich composite material combining
rubber, PTFE and metal layers; Rubore®Seals provide real benefits to customers.
Rubore®Seals are ideal for numerous vehicle applications including electronic control
units, sensors, flange connections, pumps, automatic transmissions, electric motors,
gear boxes, engine blocks, shock absorbers, clutches and suspension parts.
Rubore®Slide Ring
Lower handling costs
The stiffness of Rubore®
Seals saves assembly time
and lessens logistic
requirements, lowering overall
manufacturing costs.
Compensates for
roughness
The Rubore®technology is an
effective way to cope with uneven
surfaces and pinholes on metal
parts. This eliminates the need
for surface finishing and
significantly reduces process
steps and costs.
Reduces weight
The dimensional stability
of Rubore®Seals allows for the
design of thinner metal walls
which leads to significant weight
reductions compared
to using of full
elastomer seals.
Easy assembly
Assembly speed is increased
and made easier through the
stiffening of the elastomer
component by the metal layer.
Rubore®Frame Seal
Rubore®Cap Seal Rubore®Cover Seal
Turcon®Roto L Seal
12 ˙ TRELLEBORG SEALING SOLUTIONS TRELLEBORG SEALING SOLUTIONS ˙ 13
Automotive Sealing Solutions
Technology Spotlight – Turcon® Roto L
Turcon®Roto L seal is the first ever active seal and is engineered to extend seal life on axle systems. Uniquely, it only seals
when sealing is required. This reduces friction to lower fuel consumption and thereby conserves energy. It is ideal for sealing
in drivetrain applications, such as the Central Tire Inflation Systems (CTIS).
INNOVATIVE SEALING CONCEPT
Turcon®Roto L combines a PTFE based sealing
lip with a rubber jacket and a stable shape-forming
metal part. The seal’s patented design ensures that,
for the majority of the time, the sealing lip is held
lightly against the sealing surface until pressure
is activated. This unique design offers features
and benefits that no other seal can.
Material Spotlight – Specialized Materials
Relying on decades of experience and working with leading equipment manufacturers and end users around the globe, we have
developed a portfolio of materials that are ideal for automotive applications. From basic elastomer grades to leading edge high
specification compounds, our innovative sealing materials help optimize performance while ensuring sealing integrity.
TECHNOLOGY & MATERIAL SPOTLIGHT
Features and benefits
•	Extended seal life
•	Operates only when required
•	Total system life sealing
•	Low friction
•	Minimal friction when not pressurized
•	Capable of constant activation
•	Saves energy
•	Improved safety
•	Minimizes wear
Acts like a spring, bringing the sealing
lip back to its original position
Elastomer Jacket
Forms the shape of the
seal and provides a back-
bone for installation
Metal Part
PTFE Sealing Lip
Pressure causes the sealing
lip to press against the
sealing surface until the
pressure is relieved
Turcon®Roto L with pressure
The seal is only activated when the
system is pressurized. The pressure
causes the sealing lip to press
against the sealing surface until
the pressure is relieved.
Turcon®Roto L without pressure
After pressure is relieved, the
jacket of the seal, acting like a
spring, brings the sealing lip
back to its original position.
XLT – THE NEW, TOUGHER FKM SERIES
The XLT family is the latest innovative series of low
temperature peroxide-cured fluoroelastomer grades from
Trelleborg Sealing Solutions. XLT has been designed to
specifically meet the challenging demands of automotive
applications and is useful within high pressure direct
injection applications.
Automotive trends affecting elastomer sealing materials
•	Fuel changes – Materials need to be resistant
to bio-fuel that are more aggressive to elastomers
than traditional fuels.
•	Stringent emission regulations – Seals must withstand
different media, such as Adblue, used for selective catalytic
reduction.
•	Greater efficiency – Materials must be resistant to a wider
temperature range and pressure extremes.
Benefits of the XLT series
•	Retraction (TR10) values ranging from -30 °C to -45 °C /
	 -22 °F to -49 °F
•	Increased chemical resistance especially against aggressive
ethanol and methanol fuel mixtures
•	Increased sealing capability in aggressive environments,
	 for example, in engines
•	Excellent retention of mechanical properties
Typical applications:
High pressure direct fuel injection
Testing of the new generation XLT materials in bio-fuel
applications has proven that this family of materials
outperforms and extends the temperature performance
capability of traditional fluorocarbon elastomers, with
comparably low volume swell and good retention of
physical properties. They also demonstrate excellent
chemical resistance against most media including more
aggressive ethanol/fuel and methanol/fuel mixtures.
Optimized low temperature behavior
With TR10 values reaching - 45 °C /- 49 °F, excellent
sealing capability is achieved, outperfoming other
fluorocarbon elastomers.
The XLT family exhibits superior chemical and swell
resistance equivalent to a high fluorine terpolymer
(70 % F *), but with exceptional low temperature
performance, down to -45 °C / - 49 °F TR10.
*indicates fluorine content
Superior chemical and fuel resistance
Typical results demonstrate the excellent fluid resistance
of the XLT range in automotive reference fuels.
Find out more in the Turcon®Roto L brochure
Low Temperature Retraction / TR 10 (°C/°F)
ASTM D1329
TR10
-5 °C
23
-10
14
-15
5
-20
-4
-25-30
-13-22
-35
-31
-40
-40
-45
-49
XLT / V7T7V
XLT / VBT3B
XLT / V9T3G, V8T37, V8T3G
XLT / V8T38
64% LT/VCT14
67% FLT*/V7T33
°F
VOLUME SWELL, %
(aged for 168 hrs @ +60 °C/+140 °F)
M85M30 CE22M100M15
25
V7T7V
(XLT -45 °C / -49 °F)
V9T3G, V8T37, V8T3G
(XLT -40 °C / -40 °F)
V7T33
VCT14
(LT -30 °C / -22 °F)
V8T38
(XLT -30 °C / -22 °F)
75
50
VBT3B
(XLT -36 °C / -32.8 °F)
(67% FLT* -23 °C / -9.4 °F)
14 ˙ TRELLEBORG SEALING SOLUTIONS TRELLEBORG SEALING SOLUTIONS ˙ 15
Services
The automotive industry demands specialist services from its suppliers.
For seals, this ranges from the way orders are processed, to the way the
seals are finished, packed and delivered. Meeting these requirements is
vital to effectively supply components globally wherever the customer
wants them, when they want them, in high volume.
Automotive Sealing Solutions SERVICES
Turcon® M12 –
High performance PTFE
Turcon®M12 from Trelleborg Sealing Solutions is a
PTFE based sealing material whose performance
is unrivalled in key hydraulic sealing characteristics,
such as friction, wear and high pressure operation.
Comprehensive testing has shown that no other PTFE
based material can give such universally exceptional
performance. Turcon®M12 is now recommended by
Trelleborg Sealing Solutions as the material of choice
for a wide variety of automotive hydraulic applications
including:
•	Cylinders for convertibles
•	Shock absorbers
•	Active body control
Automotive trends affecting polytetrafluoroethylene
(PTFE) based sealing materials
Our Turcon®M12 PTFE based compounds have
been developed in response to challenging vehicle
applications.
•	Pressures are increasing and require more stable
fillers for improved extrusion resistance.
•	With higher performance requirements, stick-slip
needs to be avoided.
•	To provide less wear and prevent micro scratching
to the surface, friction must be minimized.
Benefits of Turcon®M12
•	Avoids scratching on counter surfaces
•	Low friction gives smooth movement
•	Withstands high system pressure
•	Outstanding wear resistance
•	Good resistance to extrusion
•	Resistant to virtually all media including a
	 broad range of lubricants
•	Extends seal life
2-Component parts
In a proprietary co-injection process, a technical thermo-
plastic and a silicone are formed into a fully bonded
high-precision composite, creating the 2-component
part. This fully automated process makes Trelleborg
Sealing Solutions a market leader in Liquid Silicone
Rubber (LSR) injection molding and 2-shot processing
capabilities. If requested, 2-Component parts can be
produced in state-of-the-art cleanrooms which offer
completely flashless parts for use within safety critical
applications.
Automotive trends affecting liquid silicone rubber (LSR)
injection molding
•	Lighter weight components
•	Increasingly sophisticated on-board electronic systems
•	Increasing driver safety features
•	Increasing driver comfort features
Benefits of 2-Component part solutions
•	Greater design latitude
•	Feasibility of complex and micro components
•	Excellent sealing function of the composite
•	Elimination of the risk and costs associated
	 with secondary assembly
•	Significantly reduced TCO (Total Cost of Ownership)
Thermoplastic in
combination with LSR
LSR co-injection or
over-molding with a select
range of technical
thermoplastic substrates
such as:
•	 PA
•	 PBT
•	 PSU
•	 PPS/PPE
•	 POM
2-Component solutions with LSR
LSR in combination
with LSR
Co-injection or Over-
molding of dissimilar types
of silicone into composite
parts with varying
properties such as:
•	 Hardness
•	 Color
•	 Surface properties
•	Electro-conductive
properties
16 ˙ TRELLEBORG SEALING SOLUTIONS TRELLEBORG SEALING SOLUTIONS ˙ 17
Automotive Sealing Solutions SERVICES
Flexclean™ –
Technical cleanliness for seals
Trelleborg Sealing Solutions has three technical cleanliness
standards based on accepted international standards:
1. Defined particulate cleanliness
As components and assemblies become smaller, more
complex and have higher efficiency, functional density is
increased. This narrows tolerances and makes component
parts more sensitive to particle contamination.
2. Freedom from paint wetting impairment substances
Clean components are a particular requirement within the
lacquering process. The surface to be lacquered, as well as
the smallest components within the painting system, have to
be free from any contamination that may cause disturbances
or disorders in the lacquered wettings.
3. Class 5 cleanroom quality, ISO 14644 – 1
Some automotive components, such as electronic parts,
require the ultimate in clean production, with the slightest
contamination, even from airborne particles, potentially
affecting component function. This is eliminated using
cleanroom production where the concentration of airborne
particles is controlled.
Automated Inspection and Quality
•	Fully automated visual inspection, including dimensions
and surface properties
·	 High flexibility with reliable quality and 100% quantity control
·	 Facilities are certified to ISO 9001:2008 and ISO/TS 16949:2009
·	 Identifies and controls irregular profiles with reference
	 to the basic profile
·	 Inspects up to five parts per second
·	 Six camera and 360° sensor inspection capabilities provide
	 inner and outer diameter analysis of each seal
Special Packaging
TUBE / MANDREL PACKAGING
·	 Transparent plastic tubes or paper mandrels
·	 Different colors and sizes available
·	 Any kind of seals particularly for critical geometries
·	 The tube can be mounted directly into the feeding
	 station in the production line at the customer's
	 production site
·	 Resistant to environmental conditions and mechanical 	
	 damage (e.g. transportation, water, dust, etc.)
·	Improve packaging costs with reusable packaging
BLISTER PACKAGING
·	 Different variations of shapes and sizes
·	 Transparent or black PET materials available
·	 Various thickness from 3 to 6 microns
·	 Provides seals with special protection
·	 Offers cost effective packaging solutions
	 and is recyclable
·	 Resistant to environmental conditions and mechanical 	
	 damage (e.g. transportation, water, dust, etc.)
·	 Easy to store, stack and use in automated environments
Flexcoat™ –
Friction-free running
Trelleborg Sealing Solutions has developed a number of
specialty coatings that improve the friction performance
of elastomer seals. Choosing one of these has the
following benefits:
•	Saves time and enhances safety and security in
automated assembly
•	Cleaner process reduces associated time and cost
of maintenance
•	Ensures shorter process-flow times
•	Increases opportunities for the use of simple and
cost-effective elastomer seals
•	Extends service life through improved wear properties
•	UV coating indicators for automated detection
•	Color coated for easy identification
EDI – EFFECTIVE ORDER HANDLING
Trelleborg Sealing Solutions has invested heavily in
EDI (electronic data interchange) infrastructure to match
its customers’ demands for data transfer. Customers’
orders and delivery schedules are directly transmitted to our
enterprise resource planning (ERP) system. A manual input is
no longer necessary, saving time and making order scheduling
more accurate.
Tube / Mandrel Packaging
Flexcoat™ –
Friction-free running
Flexclean™ –
Technical cleanliness
for seals
Blister Packaging
18 ˙ TRELLEBORG SEALING SOLUTIONS TRELLEBORG SEALING SOLUTIONS ˙ 19
©2014TrelleborgGroup.Attimeofpublicationtheinformationcontainedinthisliteratureisbelievedtobecorrectandaccurate.99GBB3BROEE0714
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Trelleborg is a world leader in engineered polymer solutions
that seal, damp and protect critical applications in demanding
environments. Its innovative engineered solutions accelerate
performance for customers in a sustainable way. The Trelleborg
Group has local presence in over 40 countries around the world.
WWW.TSS.TRELLEBORG.COM/AUTOMOTIVE
Europe – Stuttgart +49 (0) 711 7864 0 Brazil – São José dos Campos +55 12 3932 7600 USA – Northville, MI +1 734 354 1250
China – Shanghai +86 (0) 21 6145 1830 India – Bengaluru +91 80 3372 9000

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Automotive Sealing Solutions

  • 1. TRELLEBORG SEALING SOLUTIONS YOUR PARTNER FOR SEALING TECHNOLOGY Automotive Sealing Solutions
  • 2. LOCAL PRESENCE, GLOBAL REACHAutomotive Sealing Solutions 60 million passenger cars 1 in 4 cars produced in China Over 1 billion passenger cars on the road Globalization of U.S. and European OEMs Local Presence, Global Reach SEAL THROUGHOUT THE VEHICLE Seals are used throughout today’s passenger cars. These include O-Rings that withstand high pressures in shock absorbers, sophisticated gaskets in electronic control units (ECUs), safety critical custom-molded components in braking systems and seals that withstand extreme temperatures, pressures and aggressive media in fuel injectors. With over 60 years of experience, Trelleborg Sealing Solutions is a leading global supplier of high quality sealing solutions, custom-made to meet the demanding needs of the automotive industry. MEETING DEMANDING REQUIREMENTS As the demands from today’s OEMs and their component suppliers become more challenging, Trelleborg Sealing Solutions constantly develops new materials and products to meet ever- changing needs. Our solutions can contribute to reaching vehicle design targets for requirements such as lightweighting, efficiency, recyclability and lowering overall costs. This is achieved by adapting our offerings to new technologies such as electronic controls, bio-fuels, advanced ride controls and sophisticated fuel systems. Our sealing expertise and solutions provide uncompromising reliability in safety critical applications. Our seals are designed with low friction characteristics which optimize rotating linear movements, and features which allow superior sealing of lubricants while excluding external media and protecting equipment components from environmental damage. Having worked on so many major vehicle platforms worldwide, our experience and ingenuity is key to providing the optimal sealing solution for your application. INNOVATION AND SERVICE Trelleborg Sealing Solutions possesses the necessary global engineering resources to provide the right solution for any sealing requirement. Using the latest Finite Element Analysis (FEA) techniques, we can rapidly move from the design stage to manufacturing. Our innovation is a key to your success. Solving sealing challenges using pioneering techniques, we deliver better performance and overall value for our customers. Operations can run 24 hours a day, 365 days a year, and our international logistics network can meet your scheduling requirements. LOCAL AND GLOBAL Wherever a product is originally designed, we can meet your local market demands through our global R&D, sales and logistics centers. The global strength of Trelleborg Sealing Solutions offers high quality standards through select manufacturing sites, delivered to you through our global and local network. This means that we meet your global production and logistics needs while keeping our focus on your local market. Trelleborg Sealing Solutions is a leading supplier of advanced sealing solutions to automotive Original Equipment Manufacturers (OEMs) and their component suppliers. We are able to match the high volume, stringent quality and advanced delivery demands of the industry on a global level. Our local engineering and development support teams work with customers to develop innovative solutions to meet automotive application challenges. Customers are supported by a worldwide network of expertise and strategically located manufacturing and logistic centers. INNOVATIVE ONLINE TOOLS Read the book. See the movie. Now you have the brochure, why not check out our auto- motive films on YouTube or at www.tss.trelleborg.com/films Online services and tools at the click of a mouse or the swipe of a finger Trelleborg Sealing Solutions offers a range of cutting-edge online services and tools available on our website and via apps for Android and iPhone • Full range of Catalogs and Brochures • Sealing Solutions Configurator • CAD Service • O-Ring Calculator • Converter www.tss.trelleborg.com/tools Trelleborg Sealing Solutions in General Trelleborg Sealing Solutions offers an exceedingly comprehensive sealing portfolio – a one-stop-shop providing the best in elastomer, thermoplastic, PTFE and composite technologies. Our solutions are featured in virtually every application conceivable within the aerospace, automotive and industrial industries. • Over 80 facilities worldwide • Internationally linked design and application centers • Seven strategically positioned materials and development laboratories • More than 20 manufacturing sites 2 ˙ TRELLEBORG SEALING SOLUTIONS TRELLEBORG SEALING SOLUTIONS ˙ 3
  • 3. Automotive Sealing Solutions Application Overview Fuel Injection Challenge: Effective performance in high pressure and low temperature conventional and bio-fuel applications Solution: O-Rings, custom-made gaskets, PTFE square-cut rings Added Value: Specially formulated low temperature materials Ride Control Challenge: Enhance vehicle performance including the suspension compound and shock absorbers Solution: Twinseal, O-Rings, Buffer Ring, Back-up Rings, Vaneseal Added Value: Superior ride with an added leveling function Electronic Control Units Challenge: Keep external media and water away from sensitive electronics Solution: Specially designed rubber-to- metal bonded Rubore®Seals Added Value: Allows reliable automated assembly, significantly lowering manufacturing costs Safety Components Challenge: Absolute quality Solution: Custom 2-Component Parts Added Value: Reduces assembly risk, 100% in-process quality checks on a fully automated line Battery Challenge: Extend battery life Solution: Ventseal Added Value: Combines a seal and pressure relief valve function in one product Electrical System Challenge: Protect the wiring harness and sensors from environmental damage Solution: Custom-made housing cover in thermoplastic material or in combination with silicone 2-component parts Added Value: Automated assembly provides 100% quality control in process Drivetrain and Transmission Challenge: Low friction and wear resistance needed for long life Solution: Rotary seals, Slydring®, Back-up Rings, O-Rings, gaskets Added Value: Fuel efficiency improvements and effective mounting, even in limited space Thermal Management Challenge: Poor lubrication of water glycol mix and need for tight tolerances Solution: Special rotary seals, Rubore® Seals, gaskets, O-Rings, PTFE components Added Value: Precision custom-made seals meet tolerance and application requirements Air Conditioning Challenge: Prevent leakage of refrigerant from air conditioning lines and ensure compressor performance Solution: O-Rings, PTFE seals, rotary seals Added Value: Materials compatible with refrigerants and low friction dynamic seals Exhaust Gas Recirculation (EGR) System Challenge: Ensure the effective operation of the recirculation air valve Solution: Specialized EGR seal Added Value: EGR systems are used in direct injection diesel engines to reduce the amount of NOx. Mechanical valves, actuated by electrical devices, control the exhaust flow. The valve is sealed either with a PTFE or an elastomer sealing solution. Braking Challenge: Ensure the operation of brakes; the ultimate safety critical application Solution: O-Rings, custom molded parts Added Value: Separate mixing lines for compounds to ensure material quality APPLICATION OVERVIEW A wide variety of sealing solutions are used throughout today’s passenger cars. These are specially developed to continuously meet the most challenging needs of today’s OEMs and their component suppliers. For more details on products and materials, check out our application highlights. 4 ˙ TRELLEBORG SEALING SOLUTIONS TRELLEBORG SEALING SOLUTIONS ˙ 5
  • 4. Automotive Sealing Solutions APPLICATION HIGHLIGHTS Application Highlights Fuel Systems Running at extreme temperatures and high pressures, secure and reliable sealing is required throughout the fuel system – in the fuel injectors, the common rail system, the fuel lines and fuel tank. Requirements for sealing the fuel system • Operate in a wide temperature range, very low to very high • High pressure performance • Optimized performance for efficient engine operation Sealing solution A range of seals are available for the different sealing environments within the fuel system, composed of specialized materials that have been engineered to withstand gasoline, diesel and bio-fuels, as well as temperature and pressure extremes. Trelleborg products: O-Rings, engineered molded components, reinforced diaphragms, PTFE based square-cut rings Special low temperature material Trelleborg Sealing Solutions has developed a fluoroelastomer sealing compound for fuel injection applications that performs at extremely low temperatures. A wide variety of sealing solutions are matched to the demanding conditions of automotive applications. Here we explore some of these in detail. Ride Control The objective of ride control systems is to combine steering stability with good handling characteristics while maximizing passenger comfort. The ride control system incorporates the suspension system and shock absorbers. Requirements for sealing ride control • Low friction avoiding stick-slip • Wear resistant • Chemical resistant Twinseal: Very low friction rod seal O-Rings: Low temperature flexibility Buffer Rings: Avoids metal-to-metal contact and reduces leakage Back up Rings: Supports O-Rings in high pressure situations Vaneseal: Specialty sealing Electronic Control Unit (ECU) Sophisticated electronics that control key functions of the car are housed in the metal/plastic box of an ECU. Often situated in the engine compartment or other areas subject to environmental conditions, good sealing is vital as failure is not an option. Requirements for sealing ECUs • Effective sealing of casings to reliably exclude any media that may affect sensitive electronics • Materials must stand up to the harsh conditions of the engine including temperature extremes and salt spray from the road • Low media permeation, for example from transmission oil Sealing solution The Rubore®Cover Seal integrates the seal and ECU cover into one single unit, thereby eliminating costly manual installation. This results in a perfect solution at a reduced cost. In addition, integrating the ECU cover and the seal in the Rubore®Cover Seal reduces the number of parts, minimizing logistics, assembly and administration costs. Full elastomer gaskets are also available for a wide variety of applications. In-house testing of permeation is available. Trelleborg products: Engineered molded components, Rubore®Seals, O-Rings See Material Spotlight on page 12 for more information 6 ˙ TRELLEBORG SEALING SOLUTIONS TRELLEBORG SEALING SOLUTIONS ˙ 7
  • 5. Automotive Sealing Solutions APPLICATION HIGHLIGHTS Safety Systems Today's cars include a wide range of safety solutions, including airbags installed to surround the front and rear seats, to protect drivers and passengers. Requirements for sealing airbags • Absolute quality throughout production over very high volumes • Small seals with tiny flash-free holes Sealing solution Trelleborg Sealing Solutions capabilities in liquid silicone rubber injection molding technology are used to produce safety critical components, completely flashless, in a clean and fully automated process. In a proprietary co-injection process, a technical thermoplastic and a silicone are formed into a fully bonded high-precision composite. This 2-component seal runs 24/7 to meet high volume demands. Inspection is built into the process with a 100 percent check online. Trelleborg products: Sensor covers See Technology Spotlight for more information on page 12 Drivetrain and Transmission The drivetrain and transmission of a vehicle adapts the output of an engine to the drive wheels. Engines operate at relatively high rotational speeds and the transmission reduces that speed to the slower wheel speed, increasing torque in the process. Requirements for sealing transmission and axle systems • Advanced rotary sealing solutions • Low friction to optimize the transmission’s operation • Outstanding wear resistance to extend transmission life • Resistance to the lubricants within the transmission Sealing solution Complex sealing configurations combine a number of advanced seals that seal in lubricants, prevent ingress of external media and, with unrivalled low friction, allow maximum performance in rotary applications. Trelleborg products: Turcon®Roto L, Slydring®, Back-up Rings, O-Rings, X-Rings, Rubore®Seals, gaskets Specialty rotary sealing The unique Turcon®Roto L Seal is ideal for tire inflation systems and other drivetrain applications. Find out more in the Technology Spotlight on page 12 Thermal Management Engines operate at high temperatures, and to maximize the life of certain engine components, they must be cooled using fluid that goes through the radiator. Requirements for sealing engine cooling systems • Operate in combination with high rotational speeds and high pressure • Reliable low-friction sealing to reduce CO2 and save fuel • Withstand coolants and lubricants and operate in poor lubrication conditions Sealing solution Specialized seals manufactured using the Rubore®Seal technology or standard full elastomer gaskets, provide custom-made solutions with extended sealing life. Trelleborg products: Rubore®Seals, gaskets, O-Rings 8 ˙ TRELLEBORG SEALING SOLUTIONS TRELLEBORG SEALING SOLUTIONS ˙ 9
  • 6. Automotive Sealing Solutions APPLICATION HIGHLIGHTS Brakes Being the most safety critical component of all automotive applications, it is vital that the brakes will activate instantaneously when needed. Requirements for sealing brakes • Consistent quality over high volumes • Media resistant to brake fluids Sealing solution The quality of braking components is ensured with materials specially compounded on mixing lines dedicated to brakes. Trelleborg products: O-Rings, custom molded components Air Conditioning A car’s air conditioning system is complex, with a multitude of O-Rings running throughout the pressure lines to and from a belt-driven/electric compressor. Every connection point needs to be sealed. Requirements for sealing air conditioning systems • Operate under relatively high pressure • Fit into small installation spaces • Minimized wear to maximize seal life • Fulfills environmental legislation for zero-leakage requirements Sealing solution Custom-designed engineered molded components can incorporate multiple parts into a single product, allowing installation into the limited space available in air conditioning systems. Materials are engineered to prevent stick-slip and extend seal and system life where air conditioning use is limited. Trelleborg products: O-Ring, special PTFE rotary seals Battery The battery provides power to a number of critical systems in the car and without it, the vehicle is inoperable. Start- stop options, as well as hybrid powertrains used to minimize emissions, have challenging impacts on new battery technologies. Drivers expect to start their car whatever the weather, first time, every time. For that kind of operational dependability, reliable sealing and battery venting is needed. Requirements for sealing batteries • Outstanding reliability • Extended seal life • Operation in extreme temperatures Sealing solution The Ventseal is specially designed for locked container applications such as batteries. It combines a seal and pressure relief function all in one product. 10 ˙ TRELLEBORG SEALING SOLUTIONS TRELLEBORG SEALING SOLUTIONS ˙ 11
  • 7. Automotive Sealing Solutions Technology & Material Spotlight Hundreds of seals are used throughout the modern vehicle. They vary from simple O-Rings to custom engineered components, from advanced Turcon®geometries to robust rotary options. Here we highlight unique product technologies and materials primarily used within the automotive industry. For information on our full range of products for automotive applications, please visit our website at www.tss.trelleborg.com/automotive TECHNOLOGY & MATERIAL SPOTLIGHT Rubore®Flat Seal Technology Spotlight – Rubore®Seals A unique advanced technology to create a sandwich composite material combining rubber, PTFE and metal layers; Rubore®Seals provide real benefits to customers. Rubore®Seals are ideal for numerous vehicle applications including electronic control units, sensors, flange connections, pumps, automatic transmissions, electric motors, gear boxes, engine blocks, shock absorbers, clutches and suspension parts. Rubore®Slide Ring Lower handling costs The stiffness of Rubore® Seals saves assembly time and lessens logistic requirements, lowering overall manufacturing costs. Compensates for roughness The Rubore®technology is an effective way to cope with uneven surfaces and pinholes on metal parts. This eliminates the need for surface finishing and significantly reduces process steps and costs. Reduces weight The dimensional stability of Rubore®Seals allows for the design of thinner metal walls which leads to significant weight reductions compared to using of full elastomer seals. Easy assembly Assembly speed is increased and made easier through the stiffening of the elastomer component by the metal layer. Rubore®Frame Seal Rubore®Cap Seal Rubore®Cover Seal Turcon®Roto L Seal 12 ˙ TRELLEBORG SEALING SOLUTIONS TRELLEBORG SEALING SOLUTIONS ˙ 13
  • 8. Automotive Sealing Solutions Technology Spotlight – Turcon® Roto L Turcon®Roto L seal is the first ever active seal and is engineered to extend seal life on axle systems. Uniquely, it only seals when sealing is required. This reduces friction to lower fuel consumption and thereby conserves energy. It is ideal for sealing in drivetrain applications, such as the Central Tire Inflation Systems (CTIS). INNOVATIVE SEALING CONCEPT Turcon®Roto L combines a PTFE based sealing lip with a rubber jacket and a stable shape-forming metal part. The seal’s patented design ensures that, for the majority of the time, the sealing lip is held lightly against the sealing surface until pressure is activated. This unique design offers features and benefits that no other seal can. Material Spotlight – Specialized Materials Relying on decades of experience and working with leading equipment manufacturers and end users around the globe, we have developed a portfolio of materials that are ideal for automotive applications. From basic elastomer grades to leading edge high specification compounds, our innovative sealing materials help optimize performance while ensuring sealing integrity. TECHNOLOGY & MATERIAL SPOTLIGHT Features and benefits • Extended seal life • Operates only when required • Total system life sealing • Low friction • Minimal friction when not pressurized • Capable of constant activation • Saves energy • Improved safety • Minimizes wear Acts like a spring, bringing the sealing lip back to its original position Elastomer Jacket Forms the shape of the seal and provides a back- bone for installation Metal Part PTFE Sealing Lip Pressure causes the sealing lip to press against the sealing surface until the pressure is relieved Turcon®Roto L with pressure The seal is only activated when the system is pressurized. The pressure causes the sealing lip to press against the sealing surface until the pressure is relieved. Turcon®Roto L without pressure After pressure is relieved, the jacket of the seal, acting like a spring, brings the sealing lip back to its original position. XLT – THE NEW, TOUGHER FKM SERIES The XLT family is the latest innovative series of low temperature peroxide-cured fluoroelastomer grades from Trelleborg Sealing Solutions. XLT has been designed to specifically meet the challenging demands of automotive applications and is useful within high pressure direct injection applications. Automotive trends affecting elastomer sealing materials • Fuel changes – Materials need to be resistant to bio-fuel that are more aggressive to elastomers than traditional fuels. • Stringent emission regulations – Seals must withstand different media, such as Adblue, used for selective catalytic reduction. • Greater efficiency – Materials must be resistant to a wider temperature range and pressure extremes. Benefits of the XLT series • Retraction (TR10) values ranging from -30 °C to -45 °C / -22 °F to -49 °F • Increased chemical resistance especially against aggressive ethanol and methanol fuel mixtures • Increased sealing capability in aggressive environments, for example, in engines • Excellent retention of mechanical properties Typical applications: High pressure direct fuel injection Testing of the new generation XLT materials in bio-fuel applications has proven that this family of materials outperforms and extends the temperature performance capability of traditional fluorocarbon elastomers, with comparably low volume swell and good retention of physical properties. They also demonstrate excellent chemical resistance against most media including more aggressive ethanol/fuel and methanol/fuel mixtures. Optimized low temperature behavior With TR10 values reaching - 45 °C /- 49 °F, excellent sealing capability is achieved, outperfoming other fluorocarbon elastomers. The XLT family exhibits superior chemical and swell resistance equivalent to a high fluorine terpolymer (70 % F *), but with exceptional low temperature performance, down to -45 °C / - 49 °F TR10. *indicates fluorine content Superior chemical and fuel resistance Typical results demonstrate the excellent fluid resistance of the XLT range in automotive reference fuels. Find out more in the Turcon®Roto L brochure Low Temperature Retraction / TR 10 (°C/°F) ASTM D1329 TR10 -5 °C 23 -10 14 -15 5 -20 -4 -25-30 -13-22 -35 -31 -40 -40 -45 -49 XLT / V7T7V XLT / VBT3B XLT / V9T3G, V8T37, V8T3G XLT / V8T38 64% LT/VCT14 67% FLT*/V7T33 °F VOLUME SWELL, % (aged for 168 hrs @ +60 °C/+140 °F) M85M30 CE22M100M15 25 V7T7V (XLT -45 °C / -49 °F) V9T3G, V8T37, V8T3G (XLT -40 °C / -40 °F) V7T33 VCT14 (LT -30 °C / -22 °F) V8T38 (XLT -30 °C / -22 °F) 75 50 VBT3B (XLT -36 °C / -32.8 °F) (67% FLT* -23 °C / -9.4 °F) 14 ˙ TRELLEBORG SEALING SOLUTIONS TRELLEBORG SEALING SOLUTIONS ˙ 15
  • 9. Services The automotive industry demands specialist services from its suppliers. For seals, this ranges from the way orders are processed, to the way the seals are finished, packed and delivered. Meeting these requirements is vital to effectively supply components globally wherever the customer wants them, when they want them, in high volume. Automotive Sealing Solutions SERVICES Turcon® M12 – High performance PTFE Turcon®M12 from Trelleborg Sealing Solutions is a PTFE based sealing material whose performance is unrivalled in key hydraulic sealing characteristics, such as friction, wear and high pressure operation. Comprehensive testing has shown that no other PTFE based material can give such universally exceptional performance. Turcon®M12 is now recommended by Trelleborg Sealing Solutions as the material of choice for a wide variety of automotive hydraulic applications including: • Cylinders for convertibles • Shock absorbers • Active body control Automotive trends affecting polytetrafluoroethylene (PTFE) based sealing materials Our Turcon®M12 PTFE based compounds have been developed in response to challenging vehicle applications. • Pressures are increasing and require more stable fillers for improved extrusion resistance. • With higher performance requirements, stick-slip needs to be avoided. • To provide less wear and prevent micro scratching to the surface, friction must be minimized. Benefits of Turcon®M12 • Avoids scratching on counter surfaces • Low friction gives smooth movement • Withstands high system pressure • Outstanding wear resistance • Good resistance to extrusion • Resistant to virtually all media including a broad range of lubricants • Extends seal life 2-Component parts In a proprietary co-injection process, a technical thermo- plastic and a silicone are formed into a fully bonded high-precision composite, creating the 2-component part. This fully automated process makes Trelleborg Sealing Solutions a market leader in Liquid Silicone Rubber (LSR) injection molding and 2-shot processing capabilities. If requested, 2-Component parts can be produced in state-of-the-art cleanrooms which offer completely flashless parts for use within safety critical applications. Automotive trends affecting liquid silicone rubber (LSR) injection molding • Lighter weight components • Increasingly sophisticated on-board electronic systems • Increasing driver safety features • Increasing driver comfort features Benefits of 2-Component part solutions • Greater design latitude • Feasibility of complex and micro components • Excellent sealing function of the composite • Elimination of the risk and costs associated with secondary assembly • Significantly reduced TCO (Total Cost of Ownership) Thermoplastic in combination with LSR LSR co-injection or over-molding with a select range of technical thermoplastic substrates such as: • PA • PBT • PSU • PPS/PPE • POM 2-Component solutions with LSR LSR in combination with LSR Co-injection or Over- molding of dissimilar types of silicone into composite parts with varying properties such as: • Hardness • Color • Surface properties • Electro-conductive properties 16 ˙ TRELLEBORG SEALING SOLUTIONS TRELLEBORG SEALING SOLUTIONS ˙ 17
  • 10. Automotive Sealing Solutions SERVICES Flexclean™ – Technical cleanliness for seals Trelleborg Sealing Solutions has three technical cleanliness standards based on accepted international standards: 1. Defined particulate cleanliness As components and assemblies become smaller, more complex and have higher efficiency, functional density is increased. This narrows tolerances and makes component parts more sensitive to particle contamination. 2. Freedom from paint wetting impairment substances Clean components are a particular requirement within the lacquering process. The surface to be lacquered, as well as the smallest components within the painting system, have to be free from any contamination that may cause disturbances or disorders in the lacquered wettings. 3. Class 5 cleanroom quality, ISO 14644 – 1 Some automotive components, such as electronic parts, require the ultimate in clean production, with the slightest contamination, even from airborne particles, potentially affecting component function. This is eliminated using cleanroom production where the concentration of airborne particles is controlled. Automated Inspection and Quality • Fully automated visual inspection, including dimensions and surface properties · High flexibility with reliable quality and 100% quantity control · Facilities are certified to ISO 9001:2008 and ISO/TS 16949:2009 · Identifies and controls irregular profiles with reference to the basic profile · Inspects up to five parts per second · Six camera and 360° sensor inspection capabilities provide inner and outer diameter analysis of each seal Special Packaging TUBE / MANDREL PACKAGING · Transparent plastic tubes or paper mandrels · Different colors and sizes available · Any kind of seals particularly for critical geometries · The tube can be mounted directly into the feeding station in the production line at the customer's production site · Resistant to environmental conditions and mechanical damage (e.g. transportation, water, dust, etc.) · Improve packaging costs with reusable packaging BLISTER PACKAGING · Different variations of shapes and sizes · Transparent or black PET materials available · Various thickness from 3 to 6 microns · Provides seals with special protection · Offers cost effective packaging solutions and is recyclable · Resistant to environmental conditions and mechanical damage (e.g. transportation, water, dust, etc.) · Easy to store, stack and use in automated environments Flexcoat™ – Friction-free running Trelleborg Sealing Solutions has developed a number of specialty coatings that improve the friction performance of elastomer seals. Choosing one of these has the following benefits: • Saves time and enhances safety and security in automated assembly • Cleaner process reduces associated time and cost of maintenance • Ensures shorter process-flow times • Increases opportunities for the use of simple and cost-effective elastomer seals • Extends service life through improved wear properties • UV coating indicators for automated detection • Color coated for easy identification EDI – EFFECTIVE ORDER HANDLING Trelleborg Sealing Solutions has invested heavily in EDI (electronic data interchange) infrastructure to match its customers’ demands for data transfer. Customers’ orders and delivery schedules are directly transmitted to our enterprise resource planning (ERP) system. A manual input is no longer necessary, saving time and making order scheduling more accurate. Tube / Mandrel Packaging Flexcoat™ – Friction-free running Flexclean™ – Technical cleanliness for seals Blister Packaging 18 ˙ TRELLEBORG SEALING SOLUTIONS TRELLEBORG SEALING SOLUTIONS ˙ 19
  • 11. ©2014TrelleborgGroup.Attimeofpublicationtheinformationcontainedinthisliteratureisbelievedtobecorrectandaccurate.99GBB3BROEE0714 facebook.com/TrelleborgSealingSolutions twitter.com/TrelleborgSeals youtube.com/TrelleborgSeals flickr.com/TrelleborgSealingSolutions Trelleborg is a world leader in engineered polymer solutions that seal, damp and protect critical applications in demanding environments. Its innovative engineered solutions accelerate performance for customers in a sustainable way. The Trelleborg Group has local presence in over 40 countries around the world. WWW.TSS.TRELLEBORG.COM/AUTOMOTIVE Europe – Stuttgart +49 (0) 711 7864 0 Brazil – São José dos Campos +55 12 3932 7600 USA – Northville, MI +1 734 354 1250 China – Shanghai +86 (0) 21 6145 1830 India – Bengaluru +91 80 3372 9000