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Mechanical Busbar
Termination Connectors

MECHANICAL
CONNECTORS

UT Connectors

Principle Application
Termination connections to busbars (max. thickness 8.0mm)
The Hepworth UT range of mechanical connectors is designed as an alternative to the traditional
flat busbar termination with the following advantages: 1. With the aid of shear torque screws, both to secure the conductor and to bolt the
termination to the busbar, the necessary consistency between connections can be achieved
without the use of specialised tooling.
2. The full connection can be carried out using basic hand tools.
3. The busbar face of the connector provides a more consistent area of contact with the
additional advantage, in the case of aluminium busbars, of surface oxide rupture and
penetration under pressure.*
4. By employing a double-headed shear screw at the basbar interface, any subsequent disconnection is a simple matter.
*Note: With tinned copper busbars, the tin acts effectively as a bi-metallic interface and the soft tin
surface layer yields under pressure to the surface ridges of the connector, deforming around the
penetrating aluminium as a corrosion-resistant contact.

www.cablejoints.co.uk
Thorne and Derrick UK
Tel 0044 191 490 1547 Fax 0044 191 477 5371
Tel 0044 117 977 4647 Fax 0044 117 9775582
www.thorneandderrick.co.uk
Mechanical Busbar
Termination Connectors

MECHANICAL
CONNECTORS

UT Connectors

UT1 CONNECTOR
Conductor
3 & 4 core Stranded
Principle Range
240 - 300 mm2
Material
Aluminum Alloy

UT2 CONNECTOR
Conductor
Circular Stranded
Principle Range
185-300mm2
Material
Aluminium Alloy

UT3 CONNECTOR
Conductor
3 & 4 core Stranded
Principle Range
400 - 500 mm2
Material
Aluminium Alloy

©COPYRIGHT
Sicame Electrical Developments Ltd operates a continuous product design development and improvement programme and offers active
co-operation establishing satisfactory procedures and systems to meet new or unusual jointing situations. The company reserves the
right to introduce modifications to the above designs and specifications without prior notice.
Mechanical Busbar
Termination Connectors

MECHANICAL
CONNECTORS

UT Connectors

UT4 CONNECTOR
Conductor
3 & 4 core Stranded
Principle Range
150-185mm2
Material
Aluminium Alloy

UT5 CONNECTOR
Conductor
3 & 4 core Solid
Principle Range
70-300mm2
Material
Aluminium Alloy

UT6 CONNECTOR
Mains Conductor
3 & 4 core Stranded or
Solid Circular
Principle Range
90-150mm2 Service
Conductor: - 2 x 435mm2
Material
Aluminium Alloy

©COPYRIGHT
Sicame Electrical Developments Ltd operates a continuous product design development and improvement programme and offers active
co-operation establishing satisfactory procedures and systems to meet new or unusual jointing situations. The company reserves the
right to introduce modifications to the above designs and specifications without prior notice.
Mechanical Busbar
Termination Connectors

MECHANICAL
CONNECTORS

UT Connectors

UT7 CONNECTOR
Conductor
Stranded Neutrals
Principle Range
50-150mm2
Material
Aluminium Alloy

UT8 CONNECTOR
Conductor
Stranded Neutrals
Principle Range
50-150mm2
Material
Aluminium Alloy

UT9 CONNECTOR
Conductor
Circular Stranded
Principle Range
400mm2
Material
Aluminium Alloy

©COPYRIGHT
Sicame Electrical Developments Ltd operates a continuous product design development and improvement programme and offers active
co-operation establishing satisfactory procedures and systems to meet new or unusual jointing situations. The company reserves the
right to introduce modifications to the above designs and specifications without prior notice.
Mechanical Busbar
Termination Connectors

MECHANICAL
CONNECTORS

UT Connectors
Fitting Instructions
Set the conductor to the required position, cut to length and strip the insulation equal to the
connector length plus 5 mm. Thoroughly abrade the exposed conductor and clean, or if necessary,
abrade the busbar in the contact area (e.g. in the case of aluminium). Assemble the connector
around the conductor and tighten the screw sufficiently to secure to the conductor, temporarily, but
do not shear the screw head at this stage. Offer the connector to the busbar and assemble using
the double-headed shear screw, adjusting the position of the connector on the cable if necessary.
Carefully tighten the double-headed screw, using the outer screw head only, until the head shears,
ensuring that the socket does not engage or foul the lower hexagon. Finally check for correct
alignment of the conductor and tighten the cable clamping screw until the head shears.
NOTES
1. The connector is normally supplied with disc-spring type washers for the busbar clamping
screw but if the busbar is less than 8 mm (or 5/16”) thick, suitable spacer washers must be
used to achieve a nominal thickness of 8 mm or 5/16".
2. If copper cable is to be jointed it should be wrapped in brass gauze to improve the electrical
stability of the interface connection.
3. Should it be necessary to disconnect the fitting from the busbar, it should only be
reconnected using the genuine replacement double-headed shear screw.

©COPYRIGHT
Sicame Electrical Developments Ltd operates a continuous product design development and improvement programme and offers active
co-operation establishing satisfactory procedures and systems to meet new or unusual jointing situations. The company reserves the
right to introduce modifications to the above designs and specifications without prior notice.

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Sicame LV Busbar Cable Terminations - Sicame Mechanical Cable Connectors & Cable Lugs for Low Voltage LV Cable Joints & Cable Terminations

  • 1. Mechanical Busbar Termination Connectors MECHANICAL CONNECTORS UT Connectors Principle Application Termination connections to busbars (max. thickness 8.0mm) The Hepworth UT range of mechanical connectors is designed as an alternative to the traditional flat busbar termination with the following advantages: 1. With the aid of shear torque screws, both to secure the conductor and to bolt the termination to the busbar, the necessary consistency between connections can be achieved without the use of specialised tooling. 2. The full connection can be carried out using basic hand tools. 3. The busbar face of the connector provides a more consistent area of contact with the additional advantage, in the case of aluminium busbars, of surface oxide rupture and penetration under pressure.* 4. By employing a double-headed shear screw at the basbar interface, any subsequent disconnection is a simple matter. *Note: With tinned copper busbars, the tin acts effectively as a bi-metallic interface and the soft tin surface layer yields under pressure to the surface ridges of the connector, deforming around the penetrating aluminium as a corrosion-resistant contact. www.cablejoints.co.uk Thorne and Derrick UK Tel 0044 191 490 1547 Fax 0044 191 477 5371 Tel 0044 117 977 4647 Fax 0044 117 9775582 www.thorneandderrick.co.uk
  • 2. Mechanical Busbar Termination Connectors MECHANICAL CONNECTORS UT Connectors UT1 CONNECTOR Conductor 3 & 4 core Stranded Principle Range 240 - 300 mm2 Material Aluminum Alloy UT2 CONNECTOR Conductor Circular Stranded Principle Range 185-300mm2 Material Aluminium Alloy UT3 CONNECTOR Conductor 3 & 4 core Stranded Principle Range 400 - 500 mm2 Material Aluminium Alloy ©COPYRIGHT Sicame Electrical Developments Ltd operates a continuous product design development and improvement programme and offers active co-operation establishing satisfactory procedures and systems to meet new or unusual jointing situations. The company reserves the right to introduce modifications to the above designs and specifications without prior notice.
  • 3. Mechanical Busbar Termination Connectors MECHANICAL CONNECTORS UT Connectors UT4 CONNECTOR Conductor 3 & 4 core Stranded Principle Range 150-185mm2 Material Aluminium Alloy UT5 CONNECTOR Conductor 3 & 4 core Solid Principle Range 70-300mm2 Material Aluminium Alloy UT6 CONNECTOR Mains Conductor 3 & 4 core Stranded or Solid Circular Principle Range 90-150mm2 Service Conductor: - 2 x 435mm2 Material Aluminium Alloy ©COPYRIGHT Sicame Electrical Developments Ltd operates a continuous product design development and improvement programme and offers active co-operation establishing satisfactory procedures and systems to meet new or unusual jointing situations. The company reserves the right to introduce modifications to the above designs and specifications without prior notice.
  • 4. Mechanical Busbar Termination Connectors MECHANICAL CONNECTORS UT Connectors UT7 CONNECTOR Conductor Stranded Neutrals Principle Range 50-150mm2 Material Aluminium Alloy UT8 CONNECTOR Conductor Stranded Neutrals Principle Range 50-150mm2 Material Aluminium Alloy UT9 CONNECTOR Conductor Circular Stranded Principle Range 400mm2 Material Aluminium Alloy ©COPYRIGHT Sicame Electrical Developments Ltd operates a continuous product design development and improvement programme and offers active co-operation establishing satisfactory procedures and systems to meet new or unusual jointing situations. The company reserves the right to introduce modifications to the above designs and specifications without prior notice.
  • 5. Mechanical Busbar Termination Connectors MECHANICAL CONNECTORS UT Connectors Fitting Instructions Set the conductor to the required position, cut to length and strip the insulation equal to the connector length plus 5 mm. Thoroughly abrade the exposed conductor and clean, or if necessary, abrade the busbar in the contact area (e.g. in the case of aluminium). Assemble the connector around the conductor and tighten the screw sufficiently to secure to the conductor, temporarily, but do not shear the screw head at this stage. Offer the connector to the busbar and assemble using the double-headed shear screw, adjusting the position of the connector on the cable if necessary. Carefully tighten the double-headed screw, using the outer screw head only, until the head shears, ensuring that the socket does not engage or foul the lower hexagon. Finally check for correct alignment of the conductor and tighten the cable clamping screw until the head shears. NOTES 1. The connector is normally supplied with disc-spring type washers for the busbar clamping screw but if the busbar is less than 8 mm (or 5/16”) thick, suitable spacer washers must be used to achieve a nominal thickness of 8 mm or 5/16". 2. If copper cable is to be jointed it should be wrapped in brass gauze to improve the electrical stability of the interface connection. 3. Should it be necessary to disconnect the fitting from the busbar, it should only be reconnected using the genuine replacement double-headed shear screw. ©COPYRIGHT Sicame Electrical Developments Ltd operates a continuous product design development and improvement programme and offers active co-operation establishing satisfactory procedures and systems to meet new or unusual jointing situations. The company reserves the right to introduce modifications to the above designs and specifications without prior notice.