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Capacitors and Filters
Improving power quality for
efficiency and reliability
WWW.CABLEJOINTS.CO.UK
THORNE & DERRICK UK
TEL 0044 191 490 1547 FAX 0044 477 5371
TEL 0044 117 977 4647 FAX 0044 977 5582
WWW.THORNEANDDERRICK.CO.UK
2 Product program | ABB Capacitors and Filters
Capacitors are needed in the different parts of the network as part of reactive power compensation and
harmonic filtering systems. Mentioned below are the major application areas.
Electrical power consumption
−− Chemical, Oil and Gas industry (e.g. processing plants,
offshore platforms, FPSOs)
−− Steel industry (e.g. arc furnaces, rolling-mills)
−− Water industry (e.g. pumping stations, desalination plants,
waste water treatment plants)
−− Commercial building applications (e.g. data centers, office
buildings, hotels)
−− Transportation industry (e.g. traction, electrical vehicle
charging)
−− Mining industry
−− Process industry (e.g. electrolysis plants)
Electrical power transmission and distribution
−− Shunt compensation
−− Series compensation
−− Harmonic filtering
−− Static Var Compensation (SVC/STATCOM)
−− High Voltage DC transmission (HVDC/HVDC Light)
−− Renewable generation (e.g. wind, solar)
ABB Capacitors and Filters | Product program 3
ABB delivers the full value chain in low, medium and high voltage technologies with a focus on efficient
and environmentally-friendly power transport to resources connected to the electrical grid. ABB has been
driving development in the field of power quality for over 70 years and been responsible for several impor-
tant development stages in capacitor and filtering technologies. Some of these developments include:
−− The introduction of low voltage dry capacitor technology using metallized plastic film. This technique had the advantage over
rival technologies at the time by providing capacitors that were more environmentally friendly, reliable, compact and more
energy efficient. As a demonstration of our success and leadership in this field, ABB offers this technology today also for the
DC capacitors of HVDC links.
−− The introduction of intelligent power factor controllers and fast switching technology allowing precise power factor control
under even the most severe conditions and for both slow and fast loads.
−− The introduction in the low voltage market of active filter technology for industrial and commercial low voltage applications.
−− The implementation of innovative sound attenuation techniques in our high voltage capacitor range, positioning them at the
top of what is best available, for the benefit of the environment.
4 Product program | ABB Capacitors and Filters
ABB Capacitors and Filters | Product program 5
Capacitors play an important role
Capacitors are very beneficial in power grids. By producing
reactive power, they compensate for the reactive power con-
sumption of electrical motors, transformers, etc.
The results can be seen in the form of more stable power
grids with increased transmission capacity and reduced
losses thanks to higher power factors.
Capacitors also constitute a key component in the various
filter solutions reducing harmonic contents. A non-distorted
sinusoidal voltage without harmonics reduces the risk of prob-
lems in the form of disturbances in production equipment,
metering errors and malfunctions in relay protection. It also
extends the service life of connected equipment.
Consumers expect a high quality of supply in order to operate
their plants efficiently and generate return on capital. An eco-
nomic calculation most often shows that a capacitor installa-
tion quickly pays for itself. Capacitors play an important role
in improving the power quality and ABB’s portfolio reflects a
wide range of capacitor and electronic solutions spanning all
voltage levels for utility and industry applications.
The benefits of good power quality include:
Utilities
−− Enhanced asset utilization
−− Lower network losses and CO2 emissions
−− Expansion of network capacity
−− Voltage stability
Industry
−− Reduction of electricity charges
−− Lower network losses and CO2 emissions
−− Grid compliance
−− Increase in plant capacity
−− Higher productivity (i.e. fewer outages, lower operating costs)
A complete program with complete support
ABB’s capacitors and capacitor banks are used both in trans-
mission and distribution grids from 208 V to 800 kV. There are
filter installations, shunt and series compensating installations,
and HVDC transmission systems all over the world, both at
power companies and in industries.
As an ABB customer, you gain access to an all-embracing line
of capacitors and complete support in the form of analyses,
calculations and suggestions on custom solutions for the
generation of reactive power and harmonic filtering. Solutions
that make it possible to increase active power and reduce
disturbances through a smoother sinus form.
Our comprehensive product line, which apart from capaci-
tors also includes all other apparatus for transmission and
distribution grids from 380 V to 800 kV, makes us a compre-
hensive supplier of both individual apparatuses and com-
plete turn-key installations.
ABB’s capacitors are used all over the world
Capacitors from ABB have demonstrated their robustness and
reliability at power installations all over the world. Our capaci-
tors are designed for reliable operation in all climates, from
the arctic cold to the tropical heat.
Portfolio
Below 1000 V Above 1000 V
Capacitors Power capacitors
Automatically-switched capacitor banks Specialty capacitors
Thyristor-switched capacitor banks Fixed and switched capacitor banks
Stepless reactive power compensators Passive harmonic filters
Active and passive harmonic filters Static Var Compensator (SVC)
Power factor controllers STATCOM and SVC Light
Active voltage conditioners and industrial UPS systems Series Compensation (SC)
High Voltage DC transmission (HVDC)
Give your grid a power injection with power capacitors from ABB
6 Product program | ABB Capacitors and Filters
Quality and the environment go hand in hand
Production is controlled by strict quality routines
ABB Capacitors and Filters | Product program 7
Market-driven research and development are behind
ABB’s successes in capacitors. The focus has been on
developing solutions that provide reliable operation and
long service life so as to create the conditions for good
operating economy at customers’ installations.
Creative engineering and materials development, in combination
with modern production technology, constitute the basis for this.
The capacitors are designed for long technical service life, the
same as for all ABB apparatuses. Extensive operating experi-
ences show that the failure rate is very low. For you as the cus-
tomer this means safe operation and low maintenance costs.
Production is controlled by strict quality routines
ABB’s capacitors are produced in highly automated work-
shops, but it is the commitment of our employees that is
the determining factor in attaining good final results. A finely
tuned quality system with constant checks during all phases
of production guarantees high and consistent quality. All
capacitor elements are subject to a stringent routine test
with test parameters chosen at or above the requirements
of applicable international standards. Our ISO 9001 Quality
System registration provides the strongest assurance of our
product quality.
Process inspection of element winding
8 Product program | ABB Capacitors and Filters
Consideration to the environment is a given
One of the primary functions of a capacitor - generating reactive
power in order to lower the losses in the network - is in itself an
environmentally friendly function. Anyway, all development work
at ABB is oriented towards creating environmentally friendly
technology. Our capacitors are very advanced in this respect. In
addition, we offer dry type capacitors for DC applications. The
dry technology has a lower environmental impact compared to
conventional impregnated capacitors. ABB’s ISO 14001 certifi-
cation guarantees our commitment to the environment.
We strive to deliver products with optimum quality and ac-
cept our responsibility towards future generations by taking
account of economic, ecological and social aspects in equal
measure. Careful handling of natural resources is thus one
of our goals. Minimizing the use of raw materials for produc-
tion and reducing waste are the other goals. We have imple-
mented procedures for recycling a significant percentage of
our waste.
Internal wiring, connection of bushings Final assembly, mounting of units into racks
ABB Capacitors and Filters | Product program 9
Sound damping
Can-type power capacitors emit noise, since the capacitor
elements act like loud-speaker membranes. The sound level
depends in part on the design of the capacitor and in part on
the electrical current spectra through the capacitor.
ABB has developed methods for measuring and predicting
noise from power capacitors and can offer different noise
reducing measures such as:
−− Internal damping (when the current spectra are known)
−− External damping with hoods
Nature of the sound and characteristics of its propagation through the atmosphere makes audible noise measurements very complicated and sensitive
for external disturbances. The best way of verifying the sound power generated by the source is to measure it in the laboratory.
10 Product program | ABB Capacitors and Filters
Reactive power compensation for medium and high voltage
ABB Capacitors and Filters | Product program 11
In transmission systems, reactive power is needed to
maintain the voltage to deliver active power. A lack
of reactive power leads to an inefficient use of the
electrical network and results in voltage sags, over-
loaded transformers, lines, cables etc. In industry motor
loads and other electrical loads require reactive power to
convert the flow of electrons into useful work.
Open-rack banks, QBANK, for voltages up to 800 kV
QBANK is a flexible concept for open-rack shunt banks and
enables very compact solutions that save space at installations
based on our HiQ capacitor unit with High Reactive Output.
Configuration and power can be varied within a broad span.
QBANK is supplied with internally fused, externally fused or
fuseless configurations depending on the bank’s voltage and
power level. ABB has the expertise needed to engineer an
optimal solution for each unique installation.
QBANK is used by customers all over the world. Several years
of operating experience and satisfied users testify to the high
quality and reliability of HiQ capacitors.
Development of ABB’s power capacitors with respect to losses (W/kvar)
and power density (kvar/l).
A long-term goal at ABB has been to reduce capacitor losses
and to increase the output per volume unit. HiQ capacitors
are a result of this development. With HiQ capacitors, we tai-
lor cost-effective and environmentally friendly capacitor banks
for reactive power compensation in all types of power grids.
1960’s 2010
W/kvar
kvar/l
12 Product program | ABB Capacitors and Filters
Metal enclosed capacitors and pole-mounted banks
ABBACUSSIKAP
EMPAC QPole pole mount capacitor
ABB Capacitors and Filters | Product program 13
Metal enclosed capacitor banks
ABB has a range of metal enclosed capacitor banks for
a variety of medium voltage applications. The enclosed
capacitor bank design enables installation without
special fencing. The product range consists of indoor
and outdoor solutions, which can be single-step fixed or
multi-step switched. They are available from low to high
power ratings up to 36 kV. All metal enclosed capacitor
banks are delivered completely factory assembled and
tested, ready to be secured to the foundation.
SIKAP
The SIKAP enclosed bank is a fully insulated and fixed reac-
tive compensation system for voltages from 4.5 to 24 kV.
The enclosure covers the live parts and protects the bank
from short-circuits caused by external causes. It also in-
creases personal safety thanks to the compact design and
full insulation. SIKAP is easy to locate and requires no fencing
or extra protection. The system utilizes the high quality ABB
impregnated capacitors with internally fused capacitors with a
proven long service life time and low losses. All supplied items
are encased by an aluminium cover.
ABBACUS
The ABBACUS combines primary components, secondary
control and protection, within a compact modular enclosure.
The system can be configured either as a fixed or switched
capacitor bank. The switched bank consists of single or
multiple steps, automatically controlled to improve the power
factor.
The ABBACUS is a packaged reactive compensation system
with modular, multi-stage switched capacitor steps that will
automatically compensate the network to maintain a preset
power factor level. Capacitor stages are switched in and out
automatically based on both the power factor and load condi-
tions to ensure that a pre-set target power factor is achieved
without risking overcompensation.
Drawing upon ABB’s broad product range, most of the pri-
mary and secondary components in an ABBACUS are sourced
from ABB factories globally (i.e. capacitors, relays, transform-
ers, fuses and switchgear). This ensures customers’ peace
of mind since the ABBACUS guarantees product quality, reli-
ability, and a global support network.
By supplying customers with fully assembled and factory tested
equipment, the ABBACUS minimizes installation and commis-
sioning time. This ensures that valuable customer downtime is
reduced and interruption to production is minimal.
ABBACUS shunt banks are available for voltages up to 36 kV.
ABBACUS and SIKAP are based on well-proven technology,
and characterized by high reliability and low maintenance
costs. The modular design permits the addition of new ca-
pacitor units to meet future needs.
The design of the ABBACUS provides compensation for both
electrical distribution utilities and large industrial power users,
including mining, pulp and paper, chemical, petrochemical,
wind farms, plastics and heavy industry.
EMPAC
The EMPAC is a Metal Enclosed Capacitor Bank suitable for
voltage ranges of 1 – 36 kV.
The design is ideally suited to reactive compensation for Wind
Farm applications, large industrial users and electrical distri-
bution utilities.
The EMPAC is fitted with an earth switch, inrush current limit-
ing reactors, single phase capacitors in a double star configu-
ration with an out of balance protection current transformer.
An optional SF6 circuit breaker can also be specified.
Pole-mounted banks
The ABB ‘Qpole’ pole mount capacitor system is an
economical solution for shunt reactive compensation on
overhead distribution networks.
Pole-mounted banks for voltages up to 36 kV
These pole-mounted banks provide an economical way to
apply capacitors to a distribution feeder system, up to 36 kV.
The banks provide voltage support, lower system losses,
release system capacity and eliminate power factor penalties.
ABB can supply various configurations with fixed or switched
power and with various control functions. They are factory
pre-wired and assembled, ready for installation.
14 Product program | ABB Capacitors and Filters
CHARM – Harmonic filtering for medium and high voltage
ABB Capacitors and Filters | Product program 15
As electrical consumption increases, demands on
availability and high electrical quality are also increasing.
It is important that the harmonic content is limited in
the supply voltage. ABB’s solution for addressing this
problem is the CHARM filters.
Development during recent years, however, points to a strong
increase in the amount of harmonics in power grids. In indus-
trial grids, harmonics are generated by non-linear loads such
as rectifiers, static frequency converters, arc furnaces, etc.
Even in distribution networks, harmonics are produced by,
for example, computers, switching power supplies and low-
energy lamps. Depending on the load type, harmonic pollution
levels can exceed 100%, implying that there is more harmonic
current in the feeder than at the base frequency. Harmonics
can lead to several problems, such as increased losses in ma-
chines and apparatuses, control system faults or disturbances
in electronics and computers.
Fortunately, the problems can be prevented using suitably
adapted harmonic filters consisting of capacitors, reactors,
and in some cases, even resistors.
Each installation requires its own solution
Each electrical installation is unique, and to attain optimal filter-
ing, careful analysis and measurement of the harmonic content
under various operating conditions are first needed. At ABB,
there is substantial experience and expertise in this area, as
well as in the engineering and design of suitable filters.
Besides filtering harmonics in grids, the harmonic filter gener-
ates reactive power. Harmonic filters can also solve problems
with parallel resonance between a grid’s inductive and capaci-
tive sections.
Our filters are built with quality products
Our capacitors, as well as our other products for the grid,
are produced in some of the world’s most modern factories
and constitute the building blocks of our filter solution. Other
important components of the filters are supplied by carefully
selected suppliers, and we can consequently guarantee the
highest quality and reliability.
The filter system can be constructed with band-pass filters for
filtering a specific frequency, or as high-pass filters that even
dampen a wide range of frequencies. Band-pass filters for vari-
ous frequencies are often combined in the same filter solution.
16 Product program | ABB Capacitors and Filters
Low voltage Power Quality products
Power Quality of the low voltage network is an important
challenge for today’s industrial and commercial applications.
Good Power Quality leads to trouble free and efficient
operation of installations.
Key elements of plant-related Power Quality problems include:
−− Low power factor, as this burdens the supply system un-
necessarily and may cause unacceptable voltage drops
−− Harmonic pollution, as this causes extra stress in networks
and makes installations run less efficiently or not at all
−− Load imbalance, as this may lead to an unacceptable volt-
age imbalance, and leads to an increase of neutral current
stress and unacceptable voltage between neutral and earth.
ABB Power Quality products can be used to address these
problems in an efficient and optimal way. Two main product
classes can be identified.
Power factor correction products
These products give the following benefits:
−− Reducing and/or eliminating expensive utility penalties for a
low power factor.
−− Off-loading of and reduction of power losses in cables and
transformers.
−− Improving voltage stabilization in your systems and in long
cables.
−− Reducing CO2 emissions thanks to the minimization of
system losses.
ABB provides a complete range of first class products related
to power factor correction.
The manufacturing process of the active filter.
ABB Capacitors and Filters | Product program 17
ABB CLMD capacitors
220-1000 V
ABB CLMD capacitors are accepted by customers worldwide
as the most reliable, durable and fail-safe dry capacitor avail-
able. These features could be attained
thanks to ABB’s over 60 years experi-
ence in dry capacitor technology and
thanks to a unique patented sequential
protection mechanism. CLMD capacitor
units are especially suitable for panel
builders and OEMs.
ABB APC capacitor banks
230-690 V
ABB APC contactor switched capacitor banks offer an ex-
tensive range of powers and accurate power factor control.
The APC banks are supplied as com-
plete units, factory tested and ready
for connection. The multiple automatic
functions of its ABB controller and user-
friendly interface make the APC very
easy to commission and operate. Safe
and reliable operation in even the harsh-
est environments is ensured thanks to
the extensive integrated protection and
monitoring functions.
ABB Dynacomps
380-690 V or MV with coupling transformer
ABB Dynacomps are ultra-rapid and transient-free thyristor
switched capacitor banks, especially designed to compen-
sate fast variable loads with a low power factor. They are
also used to compensate voltage drops caused by large
power variations or by operation of varying
loads on weak networks. Thanks to their rug-
ged design and state of the art control sys-
tem, ABB Dynacomps offer key advantages
over conventional switched capacitor banks
and entry level thyristor switched banks.
These are particularly interesting in applica-
tions where response speed, transient-free
response, repetitive switching and accurate
control are needed. ABB Dynacomps have a
modular, standardized design which enables
easy installation and expansion.
Active filter products, PQF
ABB active filter products PQF are the ultimate answer to
tough Power Quality problems caused by harmonics, load un-
balance and special requirements of reactive power demand.
They are applied in LV systems as well as in MV systems with
coupling transformers.
They offer the following benefits:
−− Reduced production downtime and/or commercial system
downtime.
−− Increased system efficiency and reduction of CO2 emissions.
−− Compliance with the strictest Power Quality regulations,
thereby avoiding penalties and/or avoiding refusal to con-
nect installations by utilities.
−− No detailed network analysis required, rapid implementa-
tion of the solution.
The ABB active filter range is suitable for industrial and
commercial loads.
208-690 V or MV with coupling transformer
An increasing percentage of loads found in industrial and com-
mercial applications introduce harmonic pollution. Other loads
have a capacitive power factor (e.g. blade servers used in data
centers) or are unbalanced. All these factors lead to reduced
system efficiency and reliability and possibly lead to non-com-
pliance with utility regulations. ABB proposes its active filter
range PQF to eliminate these disturbances and render your
system more efficient.
They can be used for the
smallest to the largest
applications in both the
industrial and commercial
field, for harmonic mitiga-
tion, load balancing and
step-less reactive power
control of both inductive
and capacitive loads.
ABB active filters excel
thanks to the quality of the control system, making it the most
precise and accurate active filter product in the market. Target
levels for the power factor and acceptable harmonic limits
can be preset. Their un-overloadable, modular concept make
them ideal for current installations in which load conditions can
change drastically over time.
18 Product program | ABB Capacitors and Filters
Capacitors for special applications
ABB provides a range of capacitors for special
applications. Our long experience as a supplier of
capacitors ensures products that meet the stringent
requirements that apply for this type of equipment.
Ripple capacitor
Ripple capacitors are used in high
frequency ripple injection plants used
to perform load management duties
on power supply networks.
The low voltage ripple capacitor, of
the type ELKA is used as a tuning
capacitors in combination with induc-
tors to generate the appropriate ripple
frequency on the transmitter side. The
capacitor is single-phased but with
multiple taps.
The high voltage ripple capacitor, of the type ELNA is used
as a coupling capacitor on the network side to compensate
the voltage drop, while transmitting the ripple signal into the
network. The capacitor is single-phased and it is floating or
has a midpoint connected to the tank. Fundamental frequency
is 50 or 60 Hz.
Surge capacitors
The surge capacitor offers the user
high transient voltage withstand,
long life design, low loss dielectric
and rugged construction.
Steep fronted waves (lightning or
switching surges) can cause damage
to the turn to turn insulation of rotary
machines and transformers. These
capacitors provide premium surge
protection for high voltage motors and
generators. They can also be used in
combination with surge arresters for
added protective capability.
Connecting surge capacitors line to ground at the motor
terminals prevents this damage. For a more comprehensive
protection scheme, surge capacitors may be used in conjunc-
tion with surge arresters. This surge pack modifies both the
wave shape and magnitude. Surge capacitors are designed for
use in very demanding conditions.
Motor Surge Protection
An encased package with a surge capacitor and lightning ar-
rester. This device provides premium surge protection of high
voltage motors and generators with a surge capacitor and
station surge arrester combination package. The unit is fac-
tory assembled in an outdoor enclosure.
Three-phase capacitors
The three-phase capacitors are characterized by negligible
losses and high reliability. The capacitor consists of thin di-
electric polypropylene film wound together with electrodes of
aluminium foil. Discharge resistors are built-in.
A bio-degradable hydrocarbon compound with excellent elec-
trical properties is used as the impregnation fluid. The container
consists of surface-treated high-quality steel and the bushings
and terminals are of the highest quality and reliability.
Split-phase capacitor
The ABB split-phase capacitor unit type combines two ca-
pacitors in a single housing. The split-phase capacitor units
provide an economical double star (Y-Y) unbalance detection
scheme using only three units, compared with conventional
designs using six units. This is particularly advantageous in
low power capacitor banks in fixed, enclosed and pole mount
capacitor bank applications. The capacitor unit has three
bushings consisting of one common terminal and two capaci-
tor output terminals.
Impregnated capacitor type DC
The ABB capacitors are characterized by negligible losses
and high reliability with high quality for advanced systems.
The capacitor consists of thin dielectric polypropylene film
wound together with electrodes of aluminium foils. A bio-
degradable hydrocarbon compound with excellent electrical
properties is used as the impregnation fluid. The container
consists of surface-treated high-quality steel and the bushings
and terminals are of the highest quality and reliability.
ABB Capacitors and Filters | Product program 19
Capacitor accessories
For installation, maintenance, controlling etc., ABB
provides a range of high quality accessories for capacitor
applications.
Capacitor Lifting
Device
The Capacitor Lifting De-
vice tool is easy to operate
and facilitates safe handling
during the removal and
installation of large heavy
capacitor units in an open-
stack substation bank. The
device weighs less than 25
kg and operates on ABB
bank designs only. It is
typically used with fuse-
less and internally fused
capacitor banks, where the
capacitors can weigh up to
100 kg, which the device
is rated to handle easily.
It includes a rail assembly
retaining support, a trolley
and winch. One person can
operate the device safely
and efficiently.
Portable Capacitance Meter, CB-2000
The CB-2000 is an advanced
measurement unit especially
developed for measurement
of capacitances without mak-
ing any disconnections in the
capacitor bank.
The CB-2000 is easy to
handle and easy to carry us-
ing the shoulder strap. The
capacitance value is clearly
shown on the LCD screen, and can be read both in daylight
and in dark environments. The measured data can later easily
be transferred to and processed in a PC, as the CB-2000 is
equipped with a USB port.
The measurement itself is done with the help of a clip-on
transformer, which is easily applied on the capacitor bushing
and two voltage clips that supply the low-voltage test signal.
The CB-2000 has a measuring range of 0 – 1000 µF and can
supply a total load of about 2000 µF.
The capacitance meter is pre-calibrated, complete with
clip-on transformer, voltage clips, rechargeable NiMH battery
pack, power adapter, extra battery holder, USB stick with
software, casing and manual.
Bird Cap
The Bird Cap is the solution to problems caused by acciden-
tal contact in HV capacitor banks by e.g. animals. The Bird
Cap used together with insulated wiring between capacitor
units will increase the insulation sufficiently to avoid the risk of
flash-over or short-circuiting in the bank.
Capacitor bank outages and failures are often caused by
accidental contact by animals. When the animal touches the
HV live parts this can result in a flash-over that can cause
unnecessary interruptions or consequential damages to the
whole bank.
The Bird Cap is designed
to fit all ABB standard
bushings. It is easily
mounted on the bushings
after the connecting wire
has been fastened. The
Bird Cap is suitable for
most climatic conditions,
pollution levels and
temperatures.
20 Product program | ABB Capacitors and Filters
The PS vacuum switch is free from any oil, gas or foam insu-
lating mediums, thereby eliminating the risk of any environ-
mental contamination.
Pressure Switch
ABB capacitor units can be fitted with a pressure switch to
provide a simple but effective means of protection against
excessive pressure within the container.
CQ900 Smart Controller
ABB’s CQ900, the next generation in smart controllers, is de-
signed specifically for capacitor applications. They feature an
extensive range of control modes including remote, automatic
and manual control. The automatic mode includes VAR, time,
temperature, power factor, current and/or voltage control, as
well as combinations of these. In addition to this, the CQ900
includes measurement and monitoring capabilities and useful
features such as a 10,000 event data log for easy analysis
and trouble shooting.
The CQ900 is now equipped with communication via the
RS232 and Ethernet interfaces which can be used with a
wide range of modem devices. The main communication
protocol is DNP3.0 with IEC 61850 to follow. The enclosure
is designed to allow standard modems to be installed and
powered from within.
Capacitor Vacuum Switch
The ABB PS vacuum switch is a solid dielectric vacuum
switch suitable for use in distribution systems up to 25 kV
ungrounded (and 43 kV grounded) for the single phase range.
The switch has been specifically designed and tested accord-
ing to ANSI C37.66 for heavy-duty operation in capacitor-
switching applications for the harshest climatic conditions.
With its sleek and compact design, embedded vacuum
interrupter technology and durable HCEP insulator, the PS
vacuum switch is designed to reduce life cycle costs and offer
customers true value. The main housing and highly visible
trip lever mechanism is made from stainless steel to provide
superior corrosion resistance and durability.
A vacuum is an ideal switching medium. A vacuum provides
the dielectric strength required for capacitor switching and an
environmentally friendly insulating medium. ABB’s range of
PS switches utilizes ABB’s proven vacuum technology, with
over 25 years of experience in developing and manufacturing
vacuum interrupters. ABB vacuum interrupters have found
applications in other ABB products including automatic circuit
reclosers, circuit breakers and contactors.
ABB vacuum interrupters are renowned for their operational
reliability and robust construction. The PS vacuum switch is
capable of over 50,000 paired fault-free and maintenance-free
mechanical switching operations.
Capacitor accessories
ABB Capacitors and Filters | Product program 21
Introducing ABB SmartLink
The CQ900 has a secure wireless feature allowing local con-
trol, interrogation and programming from a linesman’s vehicle
providing added safety and comfort for operators.
Other desirable features included on the controller are flash
upgradeable capability, a neutral current sensing option and
test plugs, as well as a large four line LCD screen. The user
friendly interface and sizeable keypad allows for easy opera-
tion at any time of the day.
A durable IP 54 stainless steel enclosure provides added protec-
tion for even the harshest weather conditions and a 450 V metal
oxide varistor provides protection for the internal circuit board.
The ABB CQ900 smart controller is an easy-to-use, feature-
packed controller designed to offer customers true value
through smarter management of their electrical systems and
reliable integration with Smart Grid systems.
RVC & RVT Power Factor Controllers:
The PF Controller is an essential component of the PF correc-
tion equipment. This user interface plays a key role in the cor-
rect and accurate control and monitoring of the power quality.
With its RVC and RVT controllers, ABB proposes the most
powerful, complete and user-friendly range available in the
market. These devices offer:
−− Smart switching strategy, resulting in an fine adjustment of
the power factor
−− Easy and fast commissioning with an automatic set-up
feature
−− Measurement and display of key parameters like voltage,
current, power factor, THDV and THDI
−− Network and bank monitoring with programmable protec-
tion threshold
−− Event and alarm logging
−− Communication features
−− Full graphics display
−− Multi-language support
−− Multi-voltage and multi-frequency
RVC Power Factor Controller RVT Power Factor Controller
22 Product program | ABB Capacitors and Filters
HVDC and FACTS applications
Series capacitors
HVDC capacitors SVC capacitors
ABB Capacitors and Filters | Product program 23
ABB capacitors are used in several utility and industrial
power electronic systems. Some examples are given next.
Series capacitors
Series capacitors are installed in transmission systems mainly
in order to increase the power transfer capability and to
reduce losses by optimizing load distribution between parallel
transmission lines.
Series capacitors are also installed in distribution systems. Here,
the main reason is to improve the voltage stability of the network.
Series compensation of a network positively affects the
voltage and reactive power balance. When the load cur-
rent passes through the capacitor, the voltage drop over the
capacitor varies in proportion to the current. The voltage drop
is capacitive, e.g. it compensates the inductive voltage drop,
which also varies with the load current. The result is an auto-
matic stabilizing effect on the voltage in the network.
Simultaneously, series capacitors generate reactive power, the
power factor in the network is improved, whereby the line cur-
rent and the line losses are reduced and the load capacity is
increased. The generated reactive power varies proportionally
to the square of the load current. Thus, the reactive power is
automatically regulated.
SVC capacitors
In Static Var Compensation (SVC) thyristors are used for
switching and control of capacitors and reactors. Instant
transient-free switching is attained, as well as continuously
variable control of the reactive power.
SVCs in transmission systems increase their capacity, im-
prove voltage control and stability, and damp power swing
due to network faults or tripping of heavy loads in intercon-
nected systems. They are also used in distribution systems
and for difficult loads, e.g. arc furnaces, where asymmetrical
fluctuations in the current occur due to the instability of the
consumption of the arc.
Fluctuations in the current resulting in variations in the con-
sumption of reactive power can be controlled and the furnace is
provided with more active power, thus increasing productivity.
HVDC capacitors
Extensive research in advanced DC capacitor technique
along with operation experience since 1954 makes ABB the
word’s most experienced supplier of HVDC capacitors.
Technical ratings depend on application. Please contact ABB
with your specific needs.
Power capacitors form an important part of an HVDC trans-
mission system for filtering of harmonics and supply of reac-
tive power. The high quality and reliability are essential to the
overall performance of the system. ABB uses self-protected
capacitors in HVDC applications. The self-protected capaci-
tors can be either of a patented fuse-less design or equipped
with internal fuses. The self-protected design offers advantag-
es of vital importance for all applications where high reliability
is an absolute necessity, as in HVDC systems.
Single element failures do not affect the performance and
protection coordination is easier, enabling increased selectivity
compared to other protection solutions.
ABB Capacitors has a long history of working together with
both ABB HVDC and FACTS to jointly develop more efficient
network solutions.
STATCOM and SVC Light
The ABB STATCOM and SVC Light products use power
semiconductors to control the exchange of Mvar over a shunt
connection with the grid. Thanks to the fast and transient-
free controllability, these products can counteract event the
most rapid voltage transients that will appear in the grid and
consequently reduce the risk of serious voltage sags and/or
voltage collapse.
Additionally they can under steady state conditions, through
continuous control of reactive power injection or absorption,
control the grid voltage profile according to a given optimal
characteristic.
The benefits for the grid
owner/operator are that
the stability limit dictated
by system voltage will be
raised and that the voltage
profile will be more con-
trolled. The grid capacity
will be enhanced at the
same time as its behavior
will be more robust, flexible
and predictable.
For the consumer of electric power, the optimization of an ex-
isting power system can increase productivity, reduce energy
costs and increase the reliability of the system.
WWW.CABLEJOINTS.CO.UK
THORNE & DERRICK UK
TEL 0044 191 490 1547 FAX 0044 477 5371
TEL 0044 117 977 4647 FAX 0044 977 5582
WWW.THORNEANDDERRICK.CO.UK

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ABB Low Voltage LV Capacitors, ABB CLMD

  • 1. Capacitors and Filters Improving power quality for efficiency and reliability WWW.CABLEJOINTS.CO.UK THORNE & DERRICK UK TEL 0044 191 490 1547 FAX 0044 477 5371 TEL 0044 117 977 4647 FAX 0044 977 5582 WWW.THORNEANDDERRICK.CO.UK
  • 2. 2 Product program | ABB Capacitors and Filters Capacitors are needed in the different parts of the network as part of reactive power compensation and harmonic filtering systems. Mentioned below are the major application areas. Electrical power consumption −− Chemical, Oil and Gas industry (e.g. processing plants, offshore platforms, FPSOs) −− Steel industry (e.g. arc furnaces, rolling-mills) −− Water industry (e.g. pumping stations, desalination plants, waste water treatment plants) −− Commercial building applications (e.g. data centers, office buildings, hotels) −− Transportation industry (e.g. traction, electrical vehicle charging) −− Mining industry −− Process industry (e.g. electrolysis plants) Electrical power transmission and distribution −− Shunt compensation −− Series compensation −− Harmonic filtering −− Static Var Compensation (SVC/STATCOM) −− High Voltage DC transmission (HVDC/HVDC Light) −− Renewable generation (e.g. wind, solar)
  • 3. ABB Capacitors and Filters | Product program 3 ABB delivers the full value chain in low, medium and high voltage technologies with a focus on efficient and environmentally-friendly power transport to resources connected to the electrical grid. ABB has been driving development in the field of power quality for over 70 years and been responsible for several impor- tant development stages in capacitor and filtering technologies. Some of these developments include: −− The introduction of low voltage dry capacitor technology using metallized plastic film. This technique had the advantage over rival technologies at the time by providing capacitors that were more environmentally friendly, reliable, compact and more energy efficient. As a demonstration of our success and leadership in this field, ABB offers this technology today also for the DC capacitors of HVDC links. −− The introduction of intelligent power factor controllers and fast switching technology allowing precise power factor control under even the most severe conditions and for both slow and fast loads. −− The introduction in the low voltage market of active filter technology for industrial and commercial low voltage applications. −− The implementation of innovative sound attenuation techniques in our high voltage capacitor range, positioning them at the top of what is best available, for the benefit of the environment.
  • 4. 4 Product program | ABB Capacitors and Filters
  • 5. ABB Capacitors and Filters | Product program 5 Capacitors play an important role Capacitors are very beneficial in power grids. By producing reactive power, they compensate for the reactive power con- sumption of electrical motors, transformers, etc. The results can be seen in the form of more stable power grids with increased transmission capacity and reduced losses thanks to higher power factors. Capacitors also constitute a key component in the various filter solutions reducing harmonic contents. A non-distorted sinusoidal voltage without harmonics reduces the risk of prob- lems in the form of disturbances in production equipment, metering errors and malfunctions in relay protection. It also extends the service life of connected equipment. Consumers expect a high quality of supply in order to operate their plants efficiently and generate return on capital. An eco- nomic calculation most often shows that a capacitor installa- tion quickly pays for itself. Capacitors play an important role in improving the power quality and ABB’s portfolio reflects a wide range of capacitor and electronic solutions spanning all voltage levels for utility and industry applications. The benefits of good power quality include: Utilities −− Enhanced asset utilization −− Lower network losses and CO2 emissions −− Expansion of network capacity −− Voltage stability Industry −− Reduction of electricity charges −− Lower network losses and CO2 emissions −− Grid compliance −− Increase in plant capacity −− Higher productivity (i.e. fewer outages, lower operating costs) A complete program with complete support ABB’s capacitors and capacitor banks are used both in trans- mission and distribution grids from 208 V to 800 kV. There are filter installations, shunt and series compensating installations, and HVDC transmission systems all over the world, both at power companies and in industries. As an ABB customer, you gain access to an all-embracing line of capacitors and complete support in the form of analyses, calculations and suggestions on custom solutions for the generation of reactive power and harmonic filtering. Solutions that make it possible to increase active power and reduce disturbances through a smoother sinus form. Our comprehensive product line, which apart from capaci- tors also includes all other apparatus for transmission and distribution grids from 380 V to 800 kV, makes us a compre- hensive supplier of both individual apparatuses and com- plete turn-key installations. ABB’s capacitors are used all over the world Capacitors from ABB have demonstrated their robustness and reliability at power installations all over the world. Our capaci- tors are designed for reliable operation in all climates, from the arctic cold to the tropical heat. Portfolio Below 1000 V Above 1000 V Capacitors Power capacitors Automatically-switched capacitor banks Specialty capacitors Thyristor-switched capacitor banks Fixed and switched capacitor banks Stepless reactive power compensators Passive harmonic filters Active and passive harmonic filters Static Var Compensator (SVC) Power factor controllers STATCOM and SVC Light Active voltage conditioners and industrial UPS systems Series Compensation (SC) High Voltage DC transmission (HVDC) Give your grid a power injection with power capacitors from ABB
  • 6. 6 Product program | ABB Capacitors and Filters Quality and the environment go hand in hand Production is controlled by strict quality routines
  • 7. ABB Capacitors and Filters | Product program 7 Market-driven research and development are behind ABB’s successes in capacitors. The focus has been on developing solutions that provide reliable operation and long service life so as to create the conditions for good operating economy at customers’ installations. Creative engineering and materials development, in combination with modern production technology, constitute the basis for this. The capacitors are designed for long technical service life, the same as for all ABB apparatuses. Extensive operating experi- ences show that the failure rate is very low. For you as the cus- tomer this means safe operation and low maintenance costs. Production is controlled by strict quality routines ABB’s capacitors are produced in highly automated work- shops, but it is the commitment of our employees that is the determining factor in attaining good final results. A finely tuned quality system with constant checks during all phases of production guarantees high and consistent quality. All capacitor elements are subject to a stringent routine test with test parameters chosen at or above the requirements of applicable international standards. Our ISO 9001 Quality System registration provides the strongest assurance of our product quality. Process inspection of element winding
  • 8. 8 Product program | ABB Capacitors and Filters Consideration to the environment is a given One of the primary functions of a capacitor - generating reactive power in order to lower the losses in the network - is in itself an environmentally friendly function. Anyway, all development work at ABB is oriented towards creating environmentally friendly technology. Our capacitors are very advanced in this respect. In addition, we offer dry type capacitors for DC applications. The dry technology has a lower environmental impact compared to conventional impregnated capacitors. ABB’s ISO 14001 certifi- cation guarantees our commitment to the environment. We strive to deliver products with optimum quality and ac- cept our responsibility towards future generations by taking account of economic, ecological and social aspects in equal measure. Careful handling of natural resources is thus one of our goals. Minimizing the use of raw materials for produc- tion and reducing waste are the other goals. We have imple- mented procedures for recycling a significant percentage of our waste. Internal wiring, connection of bushings Final assembly, mounting of units into racks
  • 9. ABB Capacitors and Filters | Product program 9 Sound damping Can-type power capacitors emit noise, since the capacitor elements act like loud-speaker membranes. The sound level depends in part on the design of the capacitor and in part on the electrical current spectra through the capacitor. ABB has developed methods for measuring and predicting noise from power capacitors and can offer different noise reducing measures such as: −− Internal damping (when the current spectra are known) −− External damping with hoods Nature of the sound and characteristics of its propagation through the atmosphere makes audible noise measurements very complicated and sensitive for external disturbances. The best way of verifying the sound power generated by the source is to measure it in the laboratory.
  • 10. 10 Product program | ABB Capacitors and Filters Reactive power compensation for medium and high voltage
  • 11. ABB Capacitors and Filters | Product program 11 In transmission systems, reactive power is needed to maintain the voltage to deliver active power. A lack of reactive power leads to an inefficient use of the electrical network and results in voltage sags, over- loaded transformers, lines, cables etc. In industry motor loads and other electrical loads require reactive power to convert the flow of electrons into useful work. Open-rack banks, QBANK, for voltages up to 800 kV QBANK is a flexible concept for open-rack shunt banks and enables very compact solutions that save space at installations based on our HiQ capacitor unit with High Reactive Output. Configuration and power can be varied within a broad span. QBANK is supplied with internally fused, externally fused or fuseless configurations depending on the bank’s voltage and power level. ABB has the expertise needed to engineer an optimal solution for each unique installation. QBANK is used by customers all over the world. Several years of operating experience and satisfied users testify to the high quality and reliability of HiQ capacitors. Development of ABB’s power capacitors with respect to losses (W/kvar) and power density (kvar/l). A long-term goal at ABB has been to reduce capacitor losses and to increase the output per volume unit. HiQ capacitors are a result of this development. With HiQ capacitors, we tai- lor cost-effective and environmentally friendly capacitor banks for reactive power compensation in all types of power grids. 1960’s 2010 W/kvar kvar/l
  • 12. 12 Product program | ABB Capacitors and Filters Metal enclosed capacitors and pole-mounted banks ABBACUSSIKAP EMPAC QPole pole mount capacitor
  • 13. ABB Capacitors and Filters | Product program 13 Metal enclosed capacitor banks ABB has a range of metal enclosed capacitor banks for a variety of medium voltage applications. The enclosed capacitor bank design enables installation without special fencing. The product range consists of indoor and outdoor solutions, which can be single-step fixed or multi-step switched. They are available from low to high power ratings up to 36 kV. All metal enclosed capacitor banks are delivered completely factory assembled and tested, ready to be secured to the foundation. SIKAP The SIKAP enclosed bank is a fully insulated and fixed reac- tive compensation system for voltages from 4.5 to 24 kV. The enclosure covers the live parts and protects the bank from short-circuits caused by external causes. It also in- creases personal safety thanks to the compact design and full insulation. SIKAP is easy to locate and requires no fencing or extra protection. The system utilizes the high quality ABB impregnated capacitors with internally fused capacitors with a proven long service life time and low losses. All supplied items are encased by an aluminium cover. ABBACUS The ABBACUS combines primary components, secondary control and protection, within a compact modular enclosure. The system can be configured either as a fixed or switched capacitor bank. The switched bank consists of single or multiple steps, automatically controlled to improve the power factor. The ABBACUS is a packaged reactive compensation system with modular, multi-stage switched capacitor steps that will automatically compensate the network to maintain a preset power factor level. Capacitor stages are switched in and out automatically based on both the power factor and load condi- tions to ensure that a pre-set target power factor is achieved without risking overcompensation. Drawing upon ABB’s broad product range, most of the pri- mary and secondary components in an ABBACUS are sourced from ABB factories globally (i.e. capacitors, relays, transform- ers, fuses and switchgear). This ensures customers’ peace of mind since the ABBACUS guarantees product quality, reli- ability, and a global support network. By supplying customers with fully assembled and factory tested equipment, the ABBACUS minimizes installation and commis- sioning time. This ensures that valuable customer downtime is reduced and interruption to production is minimal. ABBACUS shunt banks are available for voltages up to 36 kV. ABBACUS and SIKAP are based on well-proven technology, and characterized by high reliability and low maintenance costs. The modular design permits the addition of new ca- pacitor units to meet future needs. The design of the ABBACUS provides compensation for both electrical distribution utilities and large industrial power users, including mining, pulp and paper, chemical, petrochemical, wind farms, plastics and heavy industry. EMPAC The EMPAC is a Metal Enclosed Capacitor Bank suitable for voltage ranges of 1 – 36 kV. The design is ideally suited to reactive compensation for Wind Farm applications, large industrial users and electrical distri- bution utilities. The EMPAC is fitted with an earth switch, inrush current limit- ing reactors, single phase capacitors in a double star configu- ration with an out of balance protection current transformer. An optional SF6 circuit breaker can also be specified. Pole-mounted banks The ABB ‘Qpole’ pole mount capacitor system is an economical solution for shunt reactive compensation on overhead distribution networks. Pole-mounted banks for voltages up to 36 kV These pole-mounted banks provide an economical way to apply capacitors to a distribution feeder system, up to 36 kV. The banks provide voltage support, lower system losses, release system capacity and eliminate power factor penalties. ABB can supply various configurations with fixed or switched power and with various control functions. They are factory pre-wired and assembled, ready for installation.
  • 14. 14 Product program | ABB Capacitors and Filters CHARM – Harmonic filtering for medium and high voltage
  • 15. ABB Capacitors and Filters | Product program 15 As electrical consumption increases, demands on availability and high electrical quality are also increasing. It is important that the harmonic content is limited in the supply voltage. ABB’s solution for addressing this problem is the CHARM filters. Development during recent years, however, points to a strong increase in the amount of harmonics in power grids. In indus- trial grids, harmonics are generated by non-linear loads such as rectifiers, static frequency converters, arc furnaces, etc. Even in distribution networks, harmonics are produced by, for example, computers, switching power supplies and low- energy lamps. Depending on the load type, harmonic pollution levels can exceed 100%, implying that there is more harmonic current in the feeder than at the base frequency. Harmonics can lead to several problems, such as increased losses in ma- chines and apparatuses, control system faults or disturbances in electronics and computers. Fortunately, the problems can be prevented using suitably adapted harmonic filters consisting of capacitors, reactors, and in some cases, even resistors. Each installation requires its own solution Each electrical installation is unique, and to attain optimal filter- ing, careful analysis and measurement of the harmonic content under various operating conditions are first needed. At ABB, there is substantial experience and expertise in this area, as well as in the engineering and design of suitable filters. Besides filtering harmonics in grids, the harmonic filter gener- ates reactive power. Harmonic filters can also solve problems with parallel resonance between a grid’s inductive and capaci- tive sections. Our filters are built with quality products Our capacitors, as well as our other products for the grid, are produced in some of the world’s most modern factories and constitute the building blocks of our filter solution. Other important components of the filters are supplied by carefully selected suppliers, and we can consequently guarantee the highest quality and reliability. The filter system can be constructed with band-pass filters for filtering a specific frequency, or as high-pass filters that even dampen a wide range of frequencies. Band-pass filters for vari- ous frequencies are often combined in the same filter solution.
  • 16. 16 Product program | ABB Capacitors and Filters Low voltage Power Quality products Power Quality of the low voltage network is an important challenge for today’s industrial and commercial applications. Good Power Quality leads to trouble free and efficient operation of installations. Key elements of plant-related Power Quality problems include: −− Low power factor, as this burdens the supply system un- necessarily and may cause unacceptable voltage drops −− Harmonic pollution, as this causes extra stress in networks and makes installations run less efficiently or not at all −− Load imbalance, as this may lead to an unacceptable volt- age imbalance, and leads to an increase of neutral current stress and unacceptable voltage between neutral and earth. ABB Power Quality products can be used to address these problems in an efficient and optimal way. Two main product classes can be identified. Power factor correction products These products give the following benefits: −− Reducing and/or eliminating expensive utility penalties for a low power factor. −− Off-loading of and reduction of power losses in cables and transformers. −− Improving voltage stabilization in your systems and in long cables. −− Reducing CO2 emissions thanks to the minimization of system losses. ABB provides a complete range of first class products related to power factor correction. The manufacturing process of the active filter.
  • 17. ABB Capacitors and Filters | Product program 17 ABB CLMD capacitors 220-1000 V ABB CLMD capacitors are accepted by customers worldwide as the most reliable, durable and fail-safe dry capacitor avail- able. These features could be attained thanks to ABB’s over 60 years experi- ence in dry capacitor technology and thanks to a unique patented sequential protection mechanism. CLMD capacitor units are especially suitable for panel builders and OEMs. ABB APC capacitor banks 230-690 V ABB APC contactor switched capacitor banks offer an ex- tensive range of powers and accurate power factor control. The APC banks are supplied as com- plete units, factory tested and ready for connection. The multiple automatic functions of its ABB controller and user- friendly interface make the APC very easy to commission and operate. Safe and reliable operation in even the harsh- est environments is ensured thanks to the extensive integrated protection and monitoring functions. ABB Dynacomps 380-690 V or MV with coupling transformer ABB Dynacomps are ultra-rapid and transient-free thyristor switched capacitor banks, especially designed to compen- sate fast variable loads with a low power factor. They are also used to compensate voltage drops caused by large power variations or by operation of varying loads on weak networks. Thanks to their rug- ged design and state of the art control sys- tem, ABB Dynacomps offer key advantages over conventional switched capacitor banks and entry level thyristor switched banks. These are particularly interesting in applica- tions where response speed, transient-free response, repetitive switching and accurate control are needed. ABB Dynacomps have a modular, standardized design which enables easy installation and expansion. Active filter products, PQF ABB active filter products PQF are the ultimate answer to tough Power Quality problems caused by harmonics, load un- balance and special requirements of reactive power demand. They are applied in LV systems as well as in MV systems with coupling transformers. They offer the following benefits: −− Reduced production downtime and/or commercial system downtime. −− Increased system efficiency and reduction of CO2 emissions. −− Compliance with the strictest Power Quality regulations, thereby avoiding penalties and/or avoiding refusal to con- nect installations by utilities. −− No detailed network analysis required, rapid implementa- tion of the solution. The ABB active filter range is suitable for industrial and commercial loads. 208-690 V or MV with coupling transformer An increasing percentage of loads found in industrial and com- mercial applications introduce harmonic pollution. Other loads have a capacitive power factor (e.g. blade servers used in data centers) or are unbalanced. All these factors lead to reduced system efficiency and reliability and possibly lead to non-com- pliance with utility regulations. ABB proposes its active filter range PQF to eliminate these disturbances and render your system more efficient. They can be used for the smallest to the largest applications in both the industrial and commercial field, for harmonic mitiga- tion, load balancing and step-less reactive power control of both inductive and capacitive loads. ABB active filters excel thanks to the quality of the control system, making it the most precise and accurate active filter product in the market. Target levels for the power factor and acceptable harmonic limits can be preset. Their un-overloadable, modular concept make them ideal for current installations in which load conditions can change drastically over time.
  • 18. 18 Product program | ABB Capacitors and Filters Capacitors for special applications ABB provides a range of capacitors for special applications. Our long experience as a supplier of capacitors ensures products that meet the stringent requirements that apply for this type of equipment. Ripple capacitor Ripple capacitors are used in high frequency ripple injection plants used to perform load management duties on power supply networks. The low voltage ripple capacitor, of the type ELKA is used as a tuning capacitors in combination with induc- tors to generate the appropriate ripple frequency on the transmitter side. The capacitor is single-phased but with multiple taps. The high voltage ripple capacitor, of the type ELNA is used as a coupling capacitor on the network side to compensate the voltage drop, while transmitting the ripple signal into the network. The capacitor is single-phased and it is floating or has a midpoint connected to the tank. Fundamental frequency is 50 or 60 Hz. Surge capacitors The surge capacitor offers the user high transient voltage withstand, long life design, low loss dielectric and rugged construction. Steep fronted waves (lightning or switching surges) can cause damage to the turn to turn insulation of rotary machines and transformers. These capacitors provide premium surge protection for high voltage motors and generators. They can also be used in combination with surge arresters for added protective capability. Connecting surge capacitors line to ground at the motor terminals prevents this damage. For a more comprehensive protection scheme, surge capacitors may be used in conjunc- tion with surge arresters. This surge pack modifies both the wave shape and magnitude. Surge capacitors are designed for use in very demanding conditions. Motor Surge Protection An encased package with a surge capacitor and lightning ar- rester. This device provides premium surge protection of high voltage motors and generators with a surge capacitor and station surge arrester combination package. The unit is fac- tory assembled in an outdoor enclosure. Three-phase capacitors The three-phase capacitors are characterized by negligible losses and high reliability. The capacitor consists of thin di- electric polypropylene film wound together with electrodes of aluminium foil. Discharge resistors are built-in. A bio-degradable hydrocarbon compound with excellent elec- trical properties is used as the impregnation fluid. The container consists of surface-treated high-quality steel and the bushings and terminals are of the highest quality and reliability. Split-phase capacitor The ABB split-phase capacitor unit type combines two ca- pacitors in a single housing. The split-phase capacitor units provide an economical double star (Y-Y) unbalance detection scheme using only three units, compared with conventional designs using six units. This is particularly advantageous in low power capacitor banks in fixed, enclosed and pole mount capacitor bank applications. The capacitor unit has three bushings consisting of one common terminal and two capaci- tor output terminals. Impregnated capacitor type DC The ABB capacitors are characterized by negligible losses and high reliability with high quality for advanced systems. The capacitor consists of thin dielectric polypropylene film wound together with electrodes of aluminium foils. A bio- degradable hydrocarbon compound with excellent electrical properties is used as the impregnation fluid. The container consists of surface-treated high-quality steel and the bushings and terminals are of the highest quality and reliability.
  • 19. ABB Capacitors and Filters | Product program 19 Capacitor accessories For installation, maintenance, controlling etc., ABB provides a range of high quality accessories for capacitor applications. Capacitor Lifting Device The Capacitor Lifting De- vice tool is easy to operate and facilitates safe handling during the removal and installation of large heavy capacitor units in an open- stack substation bank. The device weighs less than 25 kg and operates on ABB bank designs only. It is typically used with fuse- less and internally fused capacitor banks, where the capacitors can weigh up to 100 kg, which the device is rated to handle easily. It includes a rail assembly retaining support, a trolley and winch. One person can operate the device safely and efficiently. Portable Capacitance Meter, CB-2000 The CB-2000 is an advanced measurement unit especially developed for measurement of capacitances without mak- ing any disconnections in the capacitor bank. The CB-2000 is easy to handle and easy to carry us- ing the shoulder strap. The capacitance value is clearly shown on the LCD screen, and can be read both in daylight and in dark environments. The measured data can later easily be transferred to and processed in a PC, as the CB-2000 is equipped with a USB port. The measurement itself is done with the help of a clip-on transformer, which is easily applied on the capacitor bushing and two voltage clips that supply the low-voltage test signal. The CB-2000 has a measuring range of 0 – 1000 µF and can supply a total load of about 2000 µF. The capacitance meter is pre-calibrated, complete with clip-on transformer, voltage clips, rechargeable NiMH battery pack, power adapter, extra battery holder, USB stick with software, casing and manual. Bird Cap The Bird Cap is the solution to problems caused by acciden- tal contact in HV capacitor banks by e.g. animals. The Bird Cap used together with insulated wiring between capacitor units will increase the insulation sufficiently to avoid the risk of flash-over or short-circuiting in the bank. Capacitor bank outages and failures are often caused by accidental contact by animals. When the animal touches the HV live parts this can result in a flash-over that can cause unnecessary interruptions or consequential damages to the whole bank. The Bird Cap is designed to fit all ABB standard bushings. It is easily mounted on the bushings after the connecting wire has been fastened. The Bird Cap is suitable for most climatic conditions, pollution levels and temperatures.
  • 20. 20 Product program | ABB Capacitors and Filters The PS vacuum switch is free from any oil, gas or foam insu- lating mediums, thereby eliminating the risk of any environ- mental contamination. Pressure Switch ABB capacitor units can be fitted with a pressure switch to provide a simple but effective means of protection against excessive pressure within the container. CQ900 Smart Controller ABB’s CQ900, the next generation in smart controllers, is de- signed specifically for capacitor applications. They feature an extensive range of control modes including remote, automatic and manual control. The automatic mode includes VAR, time, temperature, power factor, current and/or voltage control, as well as combinations of these. In addition to this, the CQ900 includes measurement and monitoring capabilities and useful features such as a 10,000 event data log for easy analysis and trouble shooting. The CQ900 is now equipped with communication via the RS232 and Ethernet interfaces which can be used with a wide range of modem devices. The main communication protocol is DNP3.0 with IEC 61850 to follow. The enclosure is designed to allow standard modems to be installed and powered from within. Capacitor Vacuum Switch The ABB PS vacuum switch is a solid dielectric vacuum switch suitable for use in distribution systems up to 25 kV ungrounded (and 43 kV grounded) for the single phase range. The switch has been specifically designed and tested accord- ing to ANSI C37.66 for heavy-duty operation in capacitor- switching applications for the harshest climatic conditions. With its sleek and compact design, embedded vacuum interrupter technology and durable HCEP insulator, the PS vacuum switch is designed to reduce life cycle costs and offer customers true value. The main housing and highly visible trip lever mechanism is made from stainless steel to provide superior corrosion resistance and durability. A vacuum is an ideal switching medium. A vacuum provides the dielectric strength required for capacitor switching and an environmentally friendly insulating medium. ABB’s range of PS switches utilizes ABB’s proven vacuum technology, with over 25 years of experience in developing and manufacturing vacuum interrupters. ABB vacuum interrupters have found applications in other ABB products including automatic circuit reclosers, circuit breakers and contactors. ABB vacuum interrupters are renowned for their operational reliability and robust construction. The PS vacuum switch is capable of over 50,000 paired fault-free and maintenance-free mechanical switching operations. Capacitor accessories
  • 21. ABB Capacitors and Filters | Product program 21 Introducing ABB SmartLink The CQ900 has a secure wireless feature allowing local con- trol, interrogation and programming from a linesman’s vehicle providing added safety and comfort for operators. Other desirable features included on the controller are flash upgradeable capability, a neutral current sensing option and test plugs, as well as a large four line LCD screen. The user friendly interface and sizeable keypad allows for easy opera- tion at any time of the day. A durable IP 54 stainless steel enclosure provides added protec- tion for even the harshest weather conditions and a 450 V metal oxide varistor provides protection for the internal circuit board. The ABB CQ900 smart controller is an easy-to-use, feature- packed controller designed to offer customers true value through smarter management of their electrical systems and reliable integration with Smart Grid systems. RVC & RVT Power Factor Controllers: The PF Controller is an essential component of the PF correc- tion equipment. This user interface plays a key role in the cor- rect and accurate control and monitoring of the power quality. With its RVC and RVT controllers, ABB proposes the most powerful, complete and user-friendly range available in the market. These devices offer: −− Smart switching strategy, resulting in an fine adjustment of the power factor −− Easy and fast commissioning with an automatic set-up feature −− Measurement and display of key parameters like voltage, current, power factor, THDV and THDI −− Network and bank monitoring with programmable protec- tion threshold −− Event and alarm logging −− Communication features −− Full graphics display −− Multi-language support −− Multi-voltage and multi-frequency RVC Power Factor Controller RVT Power Factor Controller
  • 22. 22 Product program | ABB Capacitors and Filters HVDC and FACTS applications Series capacitors HVDC capacitors SVC capacitors
  • 23. ABB Capacitors and Filters | Product program 23 ABB capacitors are used in several utility and industrial power electronic systems. Some examples are given next. Series capacitors Series capacitors are installed in transmission systems mainly in order to increase the power transfer capability and to reduce losses by optimizing load distribution between parallel transmission lines. Series capacitors are also installed in distribution systems. Here, the main reason is to improve the voltage stability of the network. Series compensation of a network positively affects the voltage and reactive power balance. When the load cur- rent passes through the capacitor, the voltage drop over the capacitor varies in proportion to the current. The voltage drop is capacitive, e.g. it compensates the inductive voltage drop, which also varies with the load current. The result is an auto- matic stabilizing effect on the voltage in the network. Simultaneously, series capacitors generate reactive power, the power factor in the network is improved, whereby the line cur- rent and the line losses are reduced and the load capacity is increased. The generated reactive power varies proportionally to the square of the load current. Thus, the reactive power is automatically regulated. SVC capacitors In Static Var Compensation (SVC) thyristors are used for switching and control of capacitors and reactors. Instant transient-free switching is attained, as well as continuously variable control of the reactive power. SVCs in transmission systems increase their capacity, im- prove voltage control and stability, and damp power swing due to network faults or tripping of heavy loads in intercon- nected systems. They are also used in distribution systems and for difficult loads, e.g. arc furnaces, where asymmetrical fluctuations in the current occur due to the instability of the consumption of the arc. Fluctuations in the current resulting in variations in the con- sumption of reactive power can be controlled and the furnace is provided with more active power, thus increasing productivity. HVDC capacitors Extensive research in advanced DC capacitor technique along with operation experience since 1954 makes ABB the word’s most experienced supplier of HVDC capacitors. Technical ratings depend on application. Please contact ABB with your specific needs. Power capacitors form an important part of an HVDC trans- mission system for filtering of harmonics and supply of reac- tive power. The high quality and reliability are essential to the overall performance of the system. ABB uses self-protected capacitors in HVDC applications. The self-protected capaci- tors can be either of a patented fuse-less design or equipped with internal fuses. The self-protected design offers advantag- es of vital importance for all applications where high reliability is an absolute necessity, as in HVDC systems. Single element failures do not affect the performance and protection coordination is easier, enabling increased selectivity compared to other protection solutions. ABB Capacitors has a long history of working together with both ABB HVDC and FACTS to jointly develop more efficient network solutions. STATCOM and SVC Light The ABB STATCOM and SVC Light products use power semiconductors to control the exchange of Mvar over a shunt connection with the grid. Thanks to the fast and transient- free controllability, these products can counteract event the most rapid voltage transients that will appear in the grid and consequently reduce the risk of serious voltage sags and/or voltage collapse. Additionally they can under steady state conditions, through continuous control of reactive power injection or absorption, control the grid voltage profile according to a given optimal characteristic. The benefits for the grid owner/operator are that the stability limit dictated by system voltage will be raised and that the voltage profile will be more con- trolled. The grid capacity will be enhanced at the same time as its behavior will be more robust, flexible and predictable. For the consumer of electric power, the optimization of an ex- isting power system can increase productivity, reduce energy costs and increase the reliability of the system. WWW.CABLEJOINTS.CO.UK THORNE & DERRICK UK TEL 0044 191 490 1547 FAX 0044 477 5371 TEL 0044 117 977 4647 FAX 0044 977 5582 WWW.THORNEANDDERRICK.CO.UK