Condition Monitoring, Cloud Based Services and Remote Monitoring We designs, installs & offers online condition monitoring. Remote monitoring is the perfect solution for mining, steel making which share a cloud based service

1. Vibration Analysis: Key To Become Successful In The Business
In rotating equipment condition monitoring systems with a strong emphasis on
vibration testing have become a vital component in the identification and
prevention of failures, in most manufacturing machines. Mechanical conditions of
a machine can now be analyzed even while it is in operation. Traditionally,
information from vibration sensors is recorded and analyzed through portable
vibration testing systems. Effective vibration analysis for such equipment
involves installation of vibration testers and comparison of data with baseline
values to assess the defects, if any.
Rotating equipment like cooling tower fans, which find application in a number
of industries to remove heat from other material is prone to wear-and-tear due
to vibrations and so it needs regular condition monitoring. The continuous use
of its motors, compressors, fans, pumps and bearing cause vibrations and
irregular monitoring of this equipment can be catastrophic. Motor alignment, fan
balance, bearing defect frequencies can be effectively measured by vibration
testing equipment.
Sometimes the ever-growing maintenance costs compel businesses to maintain the
health of their equipments. By implementing the new-age vibration analysis
equipment and portable vibration tester in industrial sector engineers can
monitor key parameters of the equipment and predict any troubleshoot before
breakdown. It is necessary to implementation of robust, vibration testing
equipment to derive at a quality vibration analysis and condition monitoring
exercise. Vibration analyzers now also come with an online monitoring unit,
which provides real-time information for multiple machines in a plant. In
condition monitoring processes these advancements save both time and money.
Extreme vibration in rotating machinery sometime can cause undesirable levels of
noise and, above all, significantly cut the life of the shaft bearings.
Therefore, to operate the unit totally smoothly the ideal would be to eliminate
all causes of vibration. unfortunately, in practice, the perfect cannot be got
and what you do, some because inherent vibrations or imbalance will stay.
The effective maintenance system will help to reduce and eliminate costly
machine failures and unexpectedly extend the life of machinery and reduce energy
consumption. In general, vibration control and analysis using techniques such as
infrared thermography to ensure diagnostic accuracy. However, the maintenance
requires more precision than the traditional method of predicting the detection
of problems. Pro-active testing accuracy and maintenance of all equipment can
prolong machine life by reducing vibration levels considerably lower than those
found in new machinery.
It also benefits power plants to improve working conditions, increase production
capacity, reduce bearing loads, minimize inventory and stock of spare parts,
enhance performance and improve final product quality, enhance availability of
equipment and minimize overall collateral damage. It is proven that by utilizing
vibration analysis equipment we can reduce risks related to health, safety and
environment, which are common incidence at power plants.
Tensor Systems Pty Ltd
50 Wattletree Rd, Hurstbridge Vic 3099
Mobile: 0419 537 437
Intl. +61 419 537 437
tensorsystems@bigpond.com
http://www.tensorsystems.com
Tags: Condition Monitoring, Reliability Centred Maintenance, Preventative
Maintenance, vibration analysis, maintenance systems solutions, Condition Based
Maintenance, Predictive Maintenance, maintenance systems, remote monitoring,
cloud based services