1. Cut to Box Module Apparel Production 2006-10 Mentor: Ms Mausami Ambastha Presented by: Mihir Kumar Jha Mukund Narayan

2. PARAGON APPAREL PRIVATE LIMITED

6. Wastes

19. Advantages Requirements PULL system Limited and known Final Inventory Every job is a ‘High Stress’ Rush order, hence one can never relax and take it easy. Worker only consume their time & Raw Materials on what is actually needed Balanced systems MUST be in place. Quality MUST be High – each piece has a definite place to go – else immediate feedback is given Mistake-proofing (poka-yoke) should be there as one can not afford to make mistakes. Any problem will lead to unhappy customers (either internal or external) Quick changeover. 6S and SMED.

20. Inventory Hides Problems Just as Water in a Lake Hides Rocks Inventory level Inventory level Scrap Setup time Late deliveries Quality problems Process downtime Scrap Setup time Late deliveries Quality problems Process downtime

21. K-card

22. Kanban Tools

23. FLOW CHART

32. Gang Chart

33. Visual Display Management

38. Visual Display Tower

39. Kaizen Display Board

40. VDM for trolleys

41. VDM in supermarket

42. VDM in sewing lines

44. Conveyance Correction Waiting Motion Over Processing Inventory Over Production Knowledge Disconnection The 8 Wastes

53. 6S 1. Seiri / Sort 2. Seiton / Set 3. Seiso / Shine 4. Seiketsu / Standardize 6. Safety 5. Shitsuke / Sustain Wrong Right

57. ANDON

59. Maintenance Supervisor Cutting Helpers Checkers Operators Multiskill Finishing Line Distributor Raw material helpers

60. Supervisor/ पर्यवेक्षक

61. Maintenance/ मैकेनिक

62. Checkers/ चेकर्स

63. Operators/ ऑपरेटरों

64. Multiskill/ बहु कुशल ऑपरेटर

65. Finishing/ फिनिशिंग

66. Cutting/ कत्तिंग

67. Feeding Helper/ फीडिंग हेल्पर

68. Helpers/ हेल्पर

69. Warehouse helpers/ वारेहौसे हेल्पर

72. VCT in sewing lines

74. Supervisor table before 6s

75. Supervisor table after 6s

76. Fabric section before 6s

77. Fabric section after 6s

78. Fabric section after 6s

79. Sewing section before 6s

80. Sewing section before 6s

81. Sewing section after 6s

82. Sewing section after 6s

83. Cut parts before 6s

84. Cut parts after 6s

86. THANK YOU