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NASS  Bottle Decorators Cost Analysis by Ayesha, Neha, Shuen, Syed
Our Mission ,[object Object]
Overview ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
The supply Chain process Glass Maker ,[object Object],[object Object],[object Object],[object Object],Transport Cost Transport Cost Transport Cost Our Objective:  Optimize cost factors and minimize cost at the Decorator level Transport Cost
The Production  Process
Spray Decoration
Print Decoration
Label Decoration
Fixed Costs/bottle ,[object Object],[object Object],[object Object],[object Object]
Eliminated Costs ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Cost Structure 6 0.030 Labeling 9 0.023 Print 9 0.041 Spray Labor Cost per Bottle Operation
Decision Variables ,[object Object],[object Object],[object Object]
Objective Function ,[object Object],[object Object],[object Object],$1.68/bottle $1.92/bottle $2.4/bottle Labeling Paint Spray
Constraints ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Excel Setup 38524 1441.675 <= 0.005 0.02 Constraint 6 5000 5000 <= 0.02 0.08 Constraint 5 23000 22998.3 <= 0.1 0.7 Constraint 4 142758 142758 <= 1 1 1 Constraint 3 480 318.07 <= 0.002 0.001 0.003 Constraint 2 3840 839.45 <= 0.0069 0.0079 0.0039 Constraint 1 Subject To 286270.8 Max 1.68 1.92 2.40 Obj. Function 62291 23956 56511 Var Values RHS Value Labeling Paint Spray Operation
Answer Report 0 Binding $D$8=integer 62291 Var Values Labeling $D$8 0 Binding $C$8=integer 23956 Var Values Paint $C$8 0 Binding $B$8=integer 56511 Var Values Spray $B$8 37082.35 Not Binding $F$17<=$G$17 1441.675 <= Value $F$17 0 Binding $F$16<=$G$16 5000 <= Value $F$16 1.7 Not Binding $F$15<=$G$15 22998.3 <= Value $F$15 0 Binding $F$14<=$G$14 142758 <= Value $F$14 161.929 Not Binding $F$13<=$G$13 318.071 <= Value $F$13 3000.546 Not Binding $F$12<=$G$12 839.45 <= Value $F$12 Slack Status Formula Cell Value Name Cell Constraints 62291 0 Var Values Labeling $D$8 23956 0 Var Values Paint $C$8 56511 0 Var Values Spray $B$8 Final Value Original Value Name Cell Adjustable Cells 286270.8 0 profit $F$9 Final Value Original Value Name Cell Target Cell (Max)
Fixed Operational Costs ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Net Monthly Profit ,[object Object],[object Object],[object Object]
Optimal Quantities for Max profit Net annual profit: $78,501.94 month    $942,023.28/year 144733 Quantity label 12181 Quantity Print 59451 Quantity Spray Final Value Name
[object Object]

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Supply chain - project

  • 1. NASS Bottle Decorators Cost Analysis by Ayesha, Neha, Shuen, Syed
  • 2.
  • 3.
  • 4.
  • 5. The Production Process
  • 9.
  • 10.
  • 11. Cost Structure 6 0.030 Labeling 9 0.023 Print 9 0.041 Spray Labor Cost per Bottle Operation
  • 12.
  • 13.
  • 14.
  • 15. Excel Setup 38524 1441.675 <= 0.005 0.02 Constraint 6 5000 5000 <= 0.02 0.08 Constraint 5 23000 22998.3 <= 0.1 0.7 Constraint 4 142758 142758 <= 1 1 1 Constraint 3 480 318.07 <= 0.002 0.001 0.003 Constraint 2 3840 839.45 <= 0.0069 0.0079 0.0039 Constraint 1 Subject To 286270.8 Max 1.68 1.92 2.40 Obj. Function 62291 23956 56511 Var Values RHS Value Labeling Paint Spray Operation
  • 16. Answer Report 0 Binding $D$8=integer 62291 Var Values Labeling $D$8 0 Binding $C$8=integer 23956 Var Values Paint $C$8 0 Binding $B$8=integer 56511 Var Values Spray $B$8 37082.35 Not Binding $F$17<=$G$17 1441.675 <= Value $F$17 0 Binding $F$16<=$G$16 5000 <= Value $F$16 1.7 Not Binding $F$15<=$G$15 22998.3 <= Value $F$15 0 Binding $F$14<=$G$14 142758 <= Value $F$14 161.929 Not Binding $F$13<=$G$13 318.071 <= Value $F$13 3000.546 Not Binding $F$12<=$G$12 839.45 <= Value $F$12 Slack Status Formula Cell Value Name Cell Constraints 62291 0 Var Values Labeling $D$8 23956 0 Var Values Paint $C$8 56511 0 Var Values Spray $B$8 Final Value Original Value Name Cell Adjustable Cells 286270.8 0 profit $F$9 Final Value Original Value Name Cell Target Cell (Max)
  • 17.
  • 18.
  • 19. Optimal Quantities for Max profit Net annual profit: $78,501.94 month $942,023.28/year 144733 Quantity label 12181 Quantity Print 59451 Quantity Spray Final Value Name
  • 20.