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Clean water and energy.
Development and Commercilisation of
‘Clean Development Biogas Processing’
 CDBP™ using Enzymatic Thermophilic
Continuous Stirred Tank Reactor (CSTR)
 for POME in the Production of Biogas
      Oil palm fronds (OPF): A promising
    renewable energy (biogas) for Malaysia




                                             2
Focus Points

        Why Biogas? and why Oil palm fronds (OPF) is
    1
        an ideal biomass for Malaysia?

        Global Clean Development – Our strengths,
    2
        Our Vision and Mission

        CDBP™ -- Cost efficiency through enzymatic
    3
        and process simplification


    4   Our Technology, Processes & Business Model


    5   Summary & Next Step




3
Why Biogas?


    Renewable energy source.
    Domestically / locally produced
      Security of supply
      Boost domestic economy
    Reduces NET greenhouse gas emission




4
Gas Already a Major Energy Source
                                                      The possibility to replace natural gas is a major driver for biogas production in the long term.




                              Gas provides a large part of energy consumed globally, e.g. around quarter
                              of the entire energy consumption in Europe and in the USA (Sources:
                              Eurogas and Energy Information Administration




    Source: Eurogas Annual Report 2006 &
5           Energy Information Administration (EIA)
Why Oil Palm Fronds (OPF) to Biogas?


    OPF to Biogas have tremendous         Estimated Malaysia palm estate:
    green energy potential

      It is estimated Malaysia has
      66.5mil tonnes of Oil palm fronds
      (OPF) [MPOB-2007]


      A OPF to Biogas program could
      contribute RM8 billion per year
      to the Growth of Malaysian
      Economy [Novozymes]




6
Why Oil Palm Fronds (OPF) to Biogas? (Cont’d)

    Potential 98% Market Opportunity
    There are approximately 350 Oil Mills in Malaysia and
    450 Mills in Indonesia (x60 tons per hour / equivalent)




7
Why Oil Palm Fronds (OPF) to Biogas? (Cont’d)

     OPF to Biogas Gives Higher IRR
     By utilizing the Oil palm Fronds (OPF) as Feed Materials into
     the Biogas Plant digesters -- capacity utilization of the Biogas
     Plants will increase from 70% to 100%, increasing the IRR
     from 15% up to 25-30% including the Carbon Credits being
     generated in the process
     Biogas
      Plant
     100%
    Capacity
                                     Oil Palm Frond (OPF)



               Palm Oil Mill Effluent (POME)

                                                              Month(s)


8
Why Oil Palm Fronds to Biogas? (Cont’d)

                                                                  “We are willing to offer our commitment, I am not
                                                                  just going to call on the developed world, I am
                                                                  going to commit Malaysia to very credible cuts
                                                                  which means we have to spend, which we will do,”
                                                                  - PM Malaysia at Copenhagen Climate Change Summit

                                   The Prime Minster of Malaysia, Datuk Seri Najib Razak, delivered Malaysia's proposal to reduce its CO2 emission's to 40
                                   per cent by the year 2020 compared with its 2005 levels. Copenhagen, Denmark. 17/12/2009.




                                             Eliminate CO2 emission:
                                             the emission of 14 million tons CO2
                                             annually in Malaysia, and 18 million
                                             tons CO2 annually in Indonesia
     Total Carbon Emission for
    Asia and Oceania since Kyoto



9
Why Oil Palm Fronds (OPF) to Biogas? (Cont’d)


            Generate huge income potential
             Countries       Co2 Emission      Normal cubic        INCOME
                              (Mil. Tons)      meter ‘Nm3’        @ 0.25 cents
                                                of Biogas          per kWh
             Malaysia            14 m            2.7 G Nm3       MYR 1,182m

             Indonesia           18 m            3.4 G Nm3       MYR 1,520m



            High job creation

                         “Enhanced utilisation of Renewable Energy (RE)
                         resources can led to the creation of new job
                         opportunities. Experts estimate at least 52,000 jobs
                         can be created from the construction, operation and
                         maintenance of renewable energy plants by 2020.”
                         - Datuk Seri Peter Chin
                           Minister of Energy, Green Technology and Water
                           SEPANG, July 8 2010 (BERNAMA)




10
Why Oil Palm Fronds to Biogas? (Cont’d)


             Palm oil wastewater treatment
             The Oil palm Effluent Ponds are located next to
             the oil mills, through treating the effluent water –
             the POME – in the Biogas Plants will reduce the
             COD – BOD content from 50-60,000 parts per
             million (PPM) to only 5-7000 (PPM), which
             thereafter can be easily treated by a relatively
             small water Treatment Plant at the end of the
             overall process, after which clean water can be
             reused and/or emitted into the rivers – seas.
             [thus standards set by the Malaysian and
             Indonesian Governments can be easily complied]


11
GCD – Our Strengths

                           A proprietary method for pre-processing biomass into
                           producing biogas for boosting biogas process efficiency



     Significant relationships with enzyme supplier, who are working
     with us to determine most efficient enzymes for breaking down
     the oil palm fronds fibers through the steam explosion and
     hydrolysis process, and from there convert to biogas


                    Working closely with our engineering consultant – GWE to develop
                    full plant specifications with the most cost efficient Biogas plants
                    (GWE is a world market leader in anaerobic waste water treatment)



12
GCD – Our Strengths



                             Research and Development




     The company transferring the “Plantation Micro Management Programme” - PMMP,
     developed by John Madsen, into an IT program whereby providing a fast monitoring
     to fast actions and rectifications, at the same time of being able rather accurately to
     forecast the FFB production 12 months out in the future.




13
Plantation Micro – Management Programme (PMMP)
                                                      Developed by John Madsen


 Our own Plantations Management System for:        The PMMP approach divide all plantations into
     Providing Accurate, Up-To-Date, Focused       Blocks of 40 HA, which is the Best Practice to
     Information.
                                                   maximize profits through increasing
     Enabling Performance Monitoring &
                                                   Productivity and improving Cost-Efficiency!
     Operational Control.
     Supporting Timely and Objective Decision
     Making.
     Knowledge Base For Wealth Creation.
     High Sustainable Yield consistently across
     all estates & fields.
     High Productivity of your Workforce.
     Assured Quality Output.
     Operating Cost fully under control.
     Improved Cost-Efficiencies at all levels of
     operation.
     SUPERIOR PROFITABILITY – Consistently!



14
At GCD, everything we do is inspired by our
                                    enduring mission and vision



To participate actively in:
I.    Containing as well as Reducing Global Warming through:
             A. Converting Biomass – (Oil palm Fronds) – into Energy – Biogas
             B. Reducing the emission of CO2 in a meaningful manner
II.   Cleaning the Oil palm Effluent Water to below the standards set by the
      respective Governments – The POME – before emitting into the Fields,
      Rivers and Seas.




Develop and commercially convert Oil Palm Fronds
 into a viable Biomass for conversion into Biogas.
Why Clean Development BioProcessing CDBP™?
      Cost efficiency through enzymatic and process simplification




16
The Evolution




                                                                                Enzymatic Constant Stirred
                                                                                Tank Reactor (CSTR) -
                                                                                Thermophilic


                                                   Constant Stirred Tank
                                                   Reactor (CSTR) -Mesophilic

                           Covered Lagoon with
                           Biogas Capturing




     Conventional Opened
        Lagoon System


17
GCD’s Technology & Processes

                                      2ND STAGE
                                      CRUSHER




                          1ST STAGE
                          CRUSHER




CDBP™ is adapted for
each customer taking
into consideration
process configuration,
feedstock mix, pre-
treatment, microbiology
and instrumentation,
control and automation
in order to improve
process performance.
GCD’s Monitoring Systems

                 2ND STAGE
                 CRUSHER




     1ST STAGE
     CRUSHER




19
Size reduction
                 2ND STAGE                            FINAL FROND SIZE
                 CRUSHER

                                                   Max:           13x13x6mm
     1ST STAGE                                     Min:           3x3x3mm
     CRUSHER
                                                   Moisture: 40% - 65%
                                                   Free of stone, metal,
                                                   dust or dirt




                                     Robust designed
                                     Locally developed
                                     Suitable for frond crushing
                                     application




20
Steam Explosion & Hydrolyser

     Using high pressure and high
     temperature to “cook” the
     feedstock
     The steam exit to a flask tank
     The explosive pressure drop
     rapidly cools the material to
     stop the reaction
     Physically exposes the
     celluloses and hemicelluloses
     to hydrolysis (typically
     enzymatic)




21
GWE ANAMIX-T Thermophilic CSTR Reactor

                             Temperature range – 55°c to 60°c
                             Retention time < 10 days
                             Lower H2S
                             Lower sludge production
                             Higher biogas production ( > 85%)
                             Lower foot print for same capacity
  Biogas
   Plant                                                          60% CH4
  100%                                                            40% Co2
 Capacity
                                 Oil Palm Frond (OPF)



            Palm Oil Mill Effluent (POME)

                                                                             > 85%
                                                            Month(s)



22
Project Summary for Oil Palm Fronds (OPF)

           System        Electric    Running     Electricity               Remarks
                         Power      Hours/year    MWh/a
     Clean Development   26 MWe       8,000       230,000       Multi-level, hydraulically partly
     Biogas Processing                                          mixed anaerobic fermentation
     CDBP™ System                                                 system with simultaneous
                                                               sedimentation and scum removal




23
World’s 1st Thermophilic CSTR for
                                       POME – Biogas Plant

     Modular design
     Less chemical consumption
     Full automation, easy to
     operate
     1st commercial scale of
     Thermophilic CSTR for
     POME application
     Remote monitoring
     Expected fully
     commissioned by October
     2010




24
Our Business Model
     CGD offers to bring a unique combination of hardware and software to your site and set up
     efficient, state of the art biogas production.

     We offer two business models – both aimed at improving the profitability and environmental
     profile of your business. Either we will invest, operate and own the biogas production,
     possibly together with the site owner (e.g. a wastewater treatment plant owner). This is
     what we mainly do, because it allows us to optimize and develop the production over time.
     Our activities include:
       Process optimization
       Functional delivery
       Installation and mechanical upgrade
       Gas cleaning

     Alternatively, we can offer a license package. This means that our client will own the
     production but we will offer our technology and expertise:
        Basic and detailed project planning
        Equipment delivery
        Functional delivery
        Start-up assistance
        Site supervision
        Long service & maintenance contracts


25
Malaysia as the Centre for Oil palm
                        Biomass to Biogas




     12° North

                               THE OIL PALM BELT


     12° South




26
Global Clean Development S/B
                                (Summary)

     Proven process and technology with huge economic
     considerations
     Combination of proprietary and external processes to
     hydrolyse oil palm fronds
     Working with our engineering consultants to fully develop
     CDBP™ specifications and plans
     Suitable plant site identified
     Clear potential for many clients in Malaysia and Indonesia




27
28

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Clean water and energy development

  • 1. Clean water and energy.
  • 2. Development and Commercilisation of ‘Clean Development Biogas Processing’ CDBP™ using Enzymatic Thermophilic Continuous Stirred Tank Reactor (CSTR) for POME in the Production of Biogas Oil palm fronds (OPF): A promising renewable energy (biogas) for Malaysia 2
  • 3. Focus Points Why Biogas? and why Oil palm fronds (OPF) is 1 an ideal biomass for Malaysia? Global Clean Development – Our strengths, 2 Our Vision and Mission CDBP™ -- Cost efficiency through enzymatic 3 and process simplification 4 Our Technology, Processes & Business Model 5 Summary & Next Step 3
  • 4. Why Biogas? Renewable energy source. Domestically / locally produced Security of supply Boost domestic economy Reduces NET greenhouse gas emission 4
  • 5. Gas Already a Major Energy Source The possibility to replace natural gas is a major driver for biogas production in the long term. Gas provides a large part of energy consumed globally, e.g. around quarter of the entire energy consumption in Europe and in the USA (Sources: Eurogas and Energy Information Administration Source: Eurogas Annual Report 2006 & 5 Energy Information Administration (EIA)
  • 6. Why Oil Palm Fronds (OPF) to Biogas? OPF to Biogas have tremendous Estimated Malaysia palm estate: green energy potential It is estimated Malaysia has 66.5mil tonnes of Oil palm fronds (OPF) [MPOB-2007] A OPF to Biogas program could contribute RM8 billion per year to the Growth of Malaysian Economy [Novozymes] 6
  • 7. Why Oil Palm Fronds (OPF) to Biogas? (Cont’d) Potential 98% Market Opportunity There are approximately 350 Oil Mills in Malaysia and 450 Mills in Indonesia (x60 tons per hour / equivalent) 7
  • 8. Why Oil Palm Fronds (OPF) to Biogas? (Cont’d) OPF to Biogas Gives Higher IRR By utilizing the Oil palm Fronds (OPF) as Feed Materials into the Biogas Plant digesters -- capacity utilization of the Biogas Plants will increase from 70% to 100%, increasing the IRR from 15% up to 25-30% including the Carbon Credits being generated in the process Biogas Plant 100% Capacity Oil Palm Frond (OPF) Palm Oil Mill Effluent (POME) Month(s) 8
  • 9. Why Oil Palm Fronds to Biogas? (Cont’d) “We are willing to offer our commitment, I am not just going to call on the developed world, I am going to commit Malaysia to very credible cuts which means we have to spend, which we will do,” - PM Malaysia at Copenhagen Climate Change Summit The Prime Minster of Malaysia, Datuk Seri Najib Razak, delivered Malaysia's proposal to reduce its CO2 emission's to 40 per cent by the year 2020 compared with its 2005 levels. Copenhagen, Denmark. 17/12/2009. Eliminate CO2 emission: the emission of 14 million tons CO2 annually in Malaysia, and 18 million tons CO2 annually in Indonesia Total Carbon Emission for Asia and Oceania since Kyoto 9
  • 10. Why Oil Palm Fronds (OPF) to Biogas? (Cont’d) Generate huge income potential Countries Co2 Emission Normal cubic INCOME (Mil. Tons) meter ‘Nm3’ @ 0.25 cents of Biogas per kWh Malaysia 14 m 2.7 G Nm3 MYR 1,182m Indonesia 18 m 3.4 G Nm3 MYR 1,520m High job creation “Enhanced utilisation of Renewable Energy (RE) resources can led to the creation of new job opportunities. Experts estimate at least 52,000 jobs can be created from the construction, operation and maintenance of renewable energy plants by 2020.” - Datuk Seri Peter Chin Minister of Energy, Green Technology and Water SEPANG, July 8 2010 (BERNAMA) 10
  • 11. Why Oil Palm Fronds to Biogas? (Cont’d) Palm oil wastewater treatment The Oil palm Effluent Ponds are located next to the oil mills, through treating the effluent water – the POME – in the Biogas Plants will reduce the COD – BOD content from 50-60,000 parts per million (PPM) to only 5-7000 (PPM), which thereafter can be easily treated by a relatively small water Treatment Plant at the end of the overall process, after which clean water can be reused and/or emitted into the rivers – seas. [thus standards set by the Malaysian and Indonesian Governments can be easily complied] 11
  • 12. GCD – Our Strengths A proprietary method for pre-processing biomass into producing biogas for boosting biogas process efficiency Significant relationships with enzyme supplier, who are working with us to determine most efficient enzymes for breaking down the oil palm fronds fibers through the steam explosion and hydrolysis process, and from there convert to biogas Working closely with our engineering consultant – GWE to develop full plant specifications with the most cost efficient Biogas plants (GWE is a world market leader in anaerobic waste water treatment) 12
  • 13. GCD – Our Strengths Research and Development The company transferring the “Plantation Micro Management Programme” - PMMP, developed by John Madsen, into an IT program whereby providing a fast monitoring to fast actions and rectifications, at the same time of being able rather accurately to forecast the FFB production 12 months out in the future. 13
  • 14. Plantation Micro – Management Programme (PMMP) Developed by John Madsen Our own Plantations Management System for: The PMMP approach divide all plantations into Providing Accurate, Up-To-Date, Focused Blocks of 40 HA, which is the Best Practice to Information. maximize profits through increasing Enabling Performance Monitoring & Productivity and improving Cost-Efficiency! Operational Control. Supporting Timely and Objective Decision Making. Knowledge Base For Wealth Creation. High Sustainable Yield consistently across all estates & fields. High Productivity of your Workforce. Assured Quality Output. Operating Cost fully under control. Improved Cost-Efficiencies at all levels of operation. SUPERIOR PROFITABILITY – Consistently! 14
  • 15. At GCD, everything we do is inspired by our enduring mission and vision To participate actively in: I. Containing as well as Reducing Global Warming through: A. Converting Biomass – (Oil palm Fronds) – into Energy – Biogas B. Reducing the emission of CO2 in a meaningful manner II. Cleaning the Oil palm Effluent Water to below the standards set by the respective Governments – The POME – before emitting into the Fields, Rivers and Seas. Develop and commercially convert Oil Palm Fronds into a viable Biomass for conversion into Biogas.
  • 16. Why Clean Development BioProcessing CDBP™? Cost efficiency through enzymatic and process simplification 16
  • 17. The Evolution Enzymatic Constant Stirred Tank Reactor (CSTR) - Thermophilic Constant Stirred Tank Reactor (CSTR) -Mesophilic Covered Lagoon with Biogas Capturing Conventional Opened Lagoon System 17
  • 18. GCD’s Technology & Processes 2ND STAGE CRUSHER 1ST STAGE CRUSHER CDBP™ is adapted for each customer taking into consideration process configuration, feedstock mix, pre- treatment, microbiology and instrumentation, control and automation in order to improve process performance.
  • 19. GCD’s Monitoring Systems 2ND STAGE CRUSHER 1ST STAGE CRUSHER 19
  • 20. Size reduction 2ND STAGE FINAL FROND SIZE CRUSHER Max: 13x13x6mm 1ST STAGE Min: 3x3x3mm CRUSHER Moisture: 40% - 65% Free of stone, metal, dust or dirt Robust designed Locally developed Suitable for frond crushing application 20
  • 21. Steam Explosion & Hydrolyser Using high pressure and high temperature to “cook” the feedstock The steam exit to a flask tank The explosive pressure drop rapidly cools the material to stop the reaction Physically exposes the celluloses and hemicelluloses to hydrolysis (typically enzymatic) 21
  • 22. GWE ANAMIX-T Thermophilic CSTR Reactor Temperature range – 55°c to 60°c Retention time < 10 days Lower H2S Lower sludge production Higher biogas production ( > 85%) Lower foot print for same capacity Biogas Plant 60% CH4 100% 40% Co2 Capacity Oil Palm Frond (OPF) Palm Oil Mill Effluent (POME)  > 85% Month(s) 22
  • 23. Project Summary for Oil Palm Fronds (OPF) System Electric Running Electricity Remarks Power Hours/year MWh/a Clean Development 26 MWe 8,000 230,000 Multi-level, hydraulically partly Biogas Processing mixed anaerobic fermentation CDBP™ System system with simultaneous sedimentation and scum removal 23
  • 24. World’s 1st Thermophilic CSTR for POME – Biogas Plant Modular design Less chemical consumption Full automation, easy to operate 1st commercial scale of Thermophilic CSTR for POME application Remote monitoring Expected fully commissioned by October 2010 24
  • 25. Our Business Model CGD offers to bring a unique combination of hardware and software to your site and set up efficient, state of the art biogas production. We offer two business models – both aimed at improving the profitability and environmental profile of your business. Either we will invest, operate and own the biogas production, possibly together with the site owner (e.g. a wastewater treatment plant owner). This is what we mainly do, because it allows us to optimize and develop the production over time. Our activities include: Process optimization Functional delivery Installation and mechanical upgrade Gas cleaning Alternatively, we can offer a license package. This means that our client will own the production but we will offer our technology and expertise: Basic and detailed project planning Equipment delivery Functional delivery Start-up assistance Site supervision Long service & maintenance contracts 25
  • 26. Malaysia as the Centre for Oil palm Biomass to Biogas 12° North THE OIL PALM BELT 12° South 26
  • 27. Global Clean Development S/B (Summary) Proven process and technology with huge economic considerations Combination of proprietary and external processes to hydrolyse oil palm fronds Working with our engineering consultants to fully develop CDBP™ specifications and plans Suitable plant site identified Clear potential for many clients in Malaysia and Indonesia 27
  • 28. 28