The document discusses Clean Development Biogas Processing (CDBPTM) using oil palm fronds as a renewable energy source in Malaysia. It summarizes that CDBPTM is a cost-effective process using enzymes and simplified processing to convert oil palm fronds into biogas through a continuous stirred tank reactor. The technology has the potential to generate renewable energy and income while reducing greenhouse gas emissions for Malaysia and Indonesia.
2. Development and Commercilisation of
‘Clean Development Biogas Processing’
CDBP™ using Enzymatic Thermophilic
Continuous Stirred Tank Reactor (CSTR)
for POME in the Production of Biogas
Oil palm fronds (OPF): A promising
renewable energy (biogas) for Malaysia
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3. Focus Points
Why Biogas? and why Oil palm fronds (OPF) is
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an ideal biomass for Malaysia?
Global Clean Development – Our strengths,
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Our Vision and Mission
CDBP™ -- Cost efficiency through enzymatic
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and process simplification
4 Our Technology, Processes & Business Model
5 Summary & Next Step
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4. Why Biogas?
Renewable energy source.
Domestically / locally produced
Security of supply
Boost domestic economy
Reduces NET greenhouse gas emission
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5. Gas Already a Major Energy Source
The possibility to replace natural gas is a major driver for biogas production in the long term.
Gas provides a large part of energy consumed globally, e.g. around quarter
of the entire energy consumption in Europe and in the USA (Sources:
Eurogas and Energy Information Administration
Source: Eurogas Annual Report 2006 &
5 Energy Information Administration (EIA)
6. Why Oil Palm Fronds (OPF) to Biogas?
OPF to Biogas have tremendous Estimated Malaysia palm estate:
green energy potential
It is estimated Malaysia has
66.5mil tonnes of Oil palm fronds
(OPF) [MPOB-2007]
A OPF to Biogas program could
contribute RM8 billion per year
to the Growth of Malaysian
Economy [Novozymes]
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7. Why Oil Palm Fronds (OPF) to Biogas? (Cont’d)
Potential 98% Market Opportunity
There are approximately 350 Oil Mills in Malaysia and
450 Mills in Indonesia (x60 tons per hour / equivalent)
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8. Why Oil Palm Fronds (OPF) to Biogas? (Cont’d)
OPF to Biogas Gives Higher IRR
By utilizing the Oil palm Fronds (OPF) as Feed Materials into
the Biogas Plant digesters -- capacity utilization of the Biogas
Plants will increase from 70% to 100%, increasing the IRR
from 15% up to 25-30% including the Carbon Credits being
generated in the process
Biogas
Plant
100%
Capacity
Oil Palm Frond (OPF)
Palm Oil Mill Effluent (POME)
Month(s)
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9. Why Oil Palm Fronds to Biogas? (Cont’d)
“We are willing to offer our commitment, I am not
just going to call on the developed world, I am
going to commit Malaysia to very credible cuts
which means we have to spend, which we will do,”
- PM Malaysia at Copenhagen Climate Change Summit
The Prime Minster of Malaysia, Datuk Seri Najib Razak, delivered Malaysia's proposal to reduce its CO2 emission's to 40
per cent by the year 2020 compared with its 2005 levels. Copenhagen, Denmark. 17/12/2009.
Eliminate CO2 emission:
the emission of 14 million tons CO2
annually in Malaysia, and 18 million
tons CO2 annually in Indonesia
Total Carbon Emission for
Asia and Oceania since Kyoto
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10. Why Oil Palm Fronds (OPF) to Biogas? (Cont’d)
Generate huge income potential
Countries Co2 Emission Normal cubic INCOME
(Mil. Tons) meter ‘Nm3’ @ 0.25 cents
of Biogas per kWh
Malaysia 14 m 2.7 G Nm3 MYR 1,182m
Indonesia 18 m 3.4 G Nm3 MYR 1,520m
High job creation
“Enhanced utilisation of Renewable Energy (RE)
resources can led to the creation of new job
opportunities. Experts estimate at least 52,000 jobs
can be created from the construction, operation and
maintenance of renewable energy plants by 2020.”
- Datuk Seri Peter Chin
Minister of Energy, Green Technology and Water
SEPANG, July 8 2010 (BERNAMA)
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11. Why Oil Palm Fronds to Biogas? (Cont’d)
Palm oil wastewater treatment
The Oil palm Effluent Ponds are located next to
the oil mills, through treating the effluent water –
the POME – in the Biogas Plants will reduce the
COD – BOD content from 50-60,000 parts per
million (PPM) to only 5-7000 (PPM), which
thereafter can be easily treated by a relatively
small water Treatment Plant at the end of the
overall process, after which clean water can be
reused and/or emitted into the rivers – seas.
[thus standards set by the Malaysian and
Indonesian Governments can be easily complied]
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12. GCD – Our Strengths
A proprietary method for pre-processing biomass into
producing biogas for boosting biogas process efficiency
Significant relationships with enzyme supplier, who are working
with us to determine most efficient enzymes for breaking down
the oil palm fronds fibers through the steam explosion and
hydrolysis process, and from there convert to biogas
Working closely with our engineering consultant – GWE to develop
full plant specifications with the most cost efficient Biogas plants
(GWE is a world market leader in anaerobic waste water treatment)
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13. GCD – Our Strengths
Research and Development
The company transferring the “Plantation Micro Management Programme” - PMMP,
developed by John Madsen, into an IT program whereby providing a fast monitoring
to fast actions and rectifications, at the same time of being able rather accurately to
forecast the FFB production 12 months out in the future.
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14. Plantation Micro – Management Programme (PMMP)
Developed by John Madsen
Our own Plantations Management System for: The PMMP approach divide all plantations into
Providing Accurate, Up-To-Date, Focused Blocks of 40 HA, which is the Best Practice to
Information.
maximize profits through increasing
Enabling Performance Monitoring &
Productivity and improving Cost-Efficiency!
Operational Control.
Supporting Timely and Objective Decision
Making.
Knowledge Base For Wealth Creation.
High Sustainable Yield consistently across
all estates & fields.
High Productivity of your Workforce.
Assured Quality Output.
Operating Cost fully under control.
Improved Cost-Efficiencies at all levels of
operation.
SUPERIOR PROFITABILITY – Consistently!
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15. At GCD, everything we do is inspired by our
enduring mission and vision
To participate actively in:
I. Containing as well as Reducing Global Warming through:
A. Converting Biomass – (Oil palm Fronds) – into Energy – Biogas
B. Reducing the emission of CO2 in a meaningful manner
II. Cleaning the Oil palm Effluent Water to below the standards set by the
respective Governments – The POME – before emitting into the Fields,
Rivers and Seas.
Develop and commercially convert Oil Palm Fronds
into a viable Biomass for conversion into Biogas.
16. Why Clean Development BioProcessing CDBP™?
Cost efficiency through enzymatic and process simplification
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17. The Evolution
Enzymatic Constant Stirred
Tank Reactor (CSTR) -
Thermophilic
Constant Stirred Tank
Reactor (CSTR) -Mesophilic
Covered Lagoon with
Biogas Capturing
Conventional Opened
Lagoon System
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18. GCD’s Technology & Processes
2ND STAGE
CRUSHER
1ST STAGE
CRUSHER
CDBP™ is adapted for
each customer taking
into consideration
process configuration,
feedstock mix, pre-
treatment, microbiology
and instrumentation,
control and automation
in order to improve
process performance.
20. Size reduction
2ND STAGE FINAL FROND SIZE
CRUSHER
Max: 13x13x6mm
1ST STAGE Min: 3x3x3mm
CRUSHER
Moisture: 40% - 65%
Free of stone, metal,
dust or dirt
Robust designed
Locally developed
Suitable for frond crushing
application
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21. Steam Explosion & Hydrolyser
Using high pressure and high
temperature to “cook” the
feedstock
The steam exit to a flask tank
The explosive pressure drop
rapidly cools the material to
stop the reaction
Physically exposes the
celluloses and hemicelluloses
to hydrolysis (typically
enzymatic)
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22. GWE ANAMIX-T Thermophilic CSTR Reactor
Temperature range – 55°c to 60°c
Retention time < 10 days
Lower H2S
Lower sludge production
Higher biogas production ( > 85%)
Lower foot print for same capacity
Biogas
Plant 60% CH4
100% 40% Co2
Capacity
Oil Palm Frond (OPF)
Palm Oil Mill Effluent (POME)
> 85%
Month(s)
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23. Project Summary for Oil Palm Fronds (OPF)
System Electric Running Electricity Remarks
Power Hours/year MWh/a
Clean Development 26 MWe 8,000 230,000 Multi-level, hydraulically partly
Biogas Processing mixed anaerobic fermentation
CDBP™ System system with simultaneous
sedimentation and scum removal
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24. World’s 1st Thermophilic CSTR for
POME – Biogas Plant
Modular design
Less chemical consumption
Full automation, easy to
operate
1st commercial scale of
Thermophilic CSTR for
POME application
Remote monitoring
Expected fully
commissioned by October
2010
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25. Our Business Model
CGD offers to bring a unique combination of hardware and software to your site and set up
efficient, state of the art biogas production.
We offer two business models – both aimed at improving the profitability and environmental
profile of your business. Either we will invest, operate and own the biogas production,
possibly together with the site owner (e.g. a wastewater treatment plant owner). This is
what we mainly do, because it allows us to optimize and develop the production over time.
Our activities include:
Process optimization
Functional delivery
Installation and mechanical upgrade
Gas cleaning
Alternatively, we can offer a license package. This means that our client will own the
production but we will offer our technology and expertise:
Basic and detailed project planning
Equipment delivery
Functional delivery
Start-up assistance
Site supervision
Long service & maintenance contracts
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26. Malaysia as the Centre for Oil palm
Biomass to Biogas
12° North
THE OIL PALM BELT
12° South
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27. Global Clean Development S/B
(Summary)
Proven process and technology with huge economic
considerations
Combination of proprietary and external processes to
hydrolyse oil palm fronds
Working with our engineering consultants to fully develop
CDBP™ specifications and plans
Suitable plant site identified
Clear potential for many clients in Malaysia and Indonesia
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