Precision Metal Stampings for Medical and Commercial Applications. Transform costly machined components into stampings.

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About Brunk Industries, Inc.
• Family Owned and in Business for over 53
2
years
• ISO – 13485:2012 and ISO 9001:2008
Certified
• Serviced the Medical Device Market for 25
years and produced over a billion
components shipped globally
• 85% of the Business is in the Medical Device
Sector
• Single Manufacturing Location in Lake
Geneva, WI with 220 employees and 85,000
sq. ft. facility

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Why Brunk?
• Full service source for the contract manufacture of micro-precision
stampings, assemblies for Surgical Instruments and
Class Critical Implantable Devices.
• Integration of Innovative Solutions through collaborative
partnering.
• We transform costly machined components into higher
quality precision stampings and assemblies, at a fraction of
the cost.
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Components turned into Stampings
Confidential Brunk Industries, Inc.

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In House Capabilities
• Micro Miniature Stamping
• Laser Welding
• Precision Water Jet
• Die Sensor Technology
• Machining
• Metallurgy
• Process Engineering
• Die Sensor Technology
• Lean Sigma
• Project Management
• Metallurgical Lab
• Precision Metal Stamping
• Tool Design
• EDM’s
• Prototyping
• Tool Building
• Finite Element Analysis
• Special Equipment Build for
Automation
• Assembly
• Cleaning
• Surface Finishing
• Special Packaging
• Advanced Automated Inspection
• SPC
• Sourcing – Supply Chain Mgt,
Contract Manufacturing
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Raw Material Experience
• All Stainless Steel Grades
• MP35N
• Titanium Grade 1, 9, & 23
• Niobium
• Tantalum
• Kovar
• Platinum
• Platinum – Iridium
• Nickel
• Molybdenum
• Nitinol
• Pure Gold
• Non-Ferrous Metals
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Front End Technology
• Tool Design in 3d with
Solidworks2013 and 3d Quickpress.
3d Quickpress
• Enterprise PDM
• Finite Element Analysis from MSC
Software Corporation
• Master Cam for Solidworks is being
used in CNC machining
• Opti-solutions is the software used to
program the wire EDM machines
• New predictive maintenance sequel
database program for tracking all
tooling maintenance applications
• Tool room work load is tracked and
managed in Share-point task
manager
• Two MSC Auto Tool cribs
• Departmentalized tool room layout
• Omax Precision Water Jet… .010 wide
kerfs minimum. Tilt-A-Jet head allows
for taper free walls on components.
Rotary axis creates round work for
tooling or tube cutting.
• Large capacity Wire EDM for single
setup plate machining.
• Hi Speed Machining…42,000 RPM
Spindle speeds
Confidential Brunk Industries, Inc.

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New Technology and Equipment
Confidential Brunk Industries, Inc.
Kitamura Mycenter4xd
12,000 RPM Spindle Speed
Kitamura Mycenter3xg
15,000 RPM Spindle Speed 2000
IN/MIN Traverse Rate
Omax Water Jet 2626XP
.010 Wide Minimum Kerf Width Tilting
Head Up To 9 Degrees 29" x 25" Travel
Rotary Axis for Tube Cutting
Milltronic ML16 Lathe
8 Position Turret
AC Progress Wire EDM VP4
32" x 21.65" x 20.66" Travel

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High Speed Stamping Presses
Confidential Brunk Industries, Inc.

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Micro Stampings
Roll Formed Tube
Anvil
Drawn Funnel
Die Formed Staple
Confidential Brunk Industries, Inc.

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Confidential Brunk Industries, Inc.

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Confidential Brunk Industries, Inc.

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Confidential Brunk Industries, Inc.
Coined Jaw
Coined Trocar

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Confidential Brunk Industries, Inc.

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Laser Welding
Confidential Brunk Industries, Inc.

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Laser Welded, Laser Marking, and Riveted Stampings
Confidential Brunk Industries, Inc.

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Wash Lines and Finishing Equipment
Wash Lines
• Medical grade high capacity aqueous lines, both with ultrasonic capability
• High capacity aqueous line
• Crest F100 solvent line with ultrasonic capability
• Crest F300 solvent line , with ultrasonic capability
• Desk top wash tanks with ultrasonic capability for small lots and
prototypes
Finishing Equipment
• Various size Tumblers
• Multiple Harperizing Units
• Bead Blasting equipment
Confidential Brunk Industries, Inc.

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Confidential Brunk Industries, Inc.

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Metrology
• Quality Pods thru – out the plant
• CMM’s, Multiple Flash 500 and other Smart Scopes
• Comparators and other tools that also download data to a
computer
Confidential Brunk Industries, Inc.

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Confidential Brunk Industries, Inc.

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Contact Information
• www.brunk.com
• 1225 Sage Street. Lake Geneva, WI 53147
• 262-248-8873
Confidential Brunk Industries, Inc.