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‘MEMBRANE’S’IN
                                        LIGHTWEIGHT AND
                                        MEMBRANE STRUCTURES

                                        AR.SUVARNA LELE
                                        ER.SHIREESH PATIL


                                        CHAUGULE PATIL CONSULTANTS P
                                        LTD




Guimarães, Portugal – 21-23 July 2010
MEMBRANE’S IN LIGHT WEIGHT AND
                               MEMBRANE STRUCTURES
                               AR.SUVARNA LELE ER.SHIRISH PATIL


Introduction
                       Tensile structures
   They are Light weight as their structural stability is derived from their pre
stressed shape rather than the mass of material used .

 Tensile structures allow larger spans with easier and cheaper constructions
and they cover vast expanse of spaces.

  Membranes are uniform in thickness with a capacity to support imposed
loads due to their designed shapes and deflections.
MEMBRANE’S IN LIGHT WEIGHT AND
                              MEMBRANE STRUCTURES
                              AR.SUVARNA LELE ER.SHIRISH PATIL




 The aim of this paper is to take an overview of the ‘Membranes’ in cable
and membrane structures.

 Before installation on site a membrane has to go through several stages
right from design including the steps as form finding, load analysis and
design of fabric geometry.

 The paper also talks about several shapes and forms a membrane can
achieve and the principle behind the design of these shapes.

 Important aspect of membrane structure is availability of membranes in
market. This paper accounts various available covering materials in the
market and the criteria have to be considered before their installations on
the site.
MEMBRANE’S IN LIGHT WEIGHT
                                  AND MEMBRANE STRUCTURES
                                 AR.SUVARNA LELE ER.SHIRISH PATIL

BASIC SHAPES AND FORMS




Synclastic surface .( fig 1)                                 Anticlastic surface .(fig 2)
 Membrane structure depends on double curvature to resist the imposed loads. The
 shapes can be deciding factor of resistance of loads. The surfaces can be categories
 in Synclasic and Anticlasic surfaces.
1]Synclastic surface: Upward loads are resisted by a stress increase about both axes
of the fabric while downward loads are neutralized by internal pressure. Inflatable
fabric structures are simplistic forms.( fig 1)
2]Anticlastic surface: Fibers with convex curvature. One surface resists the upward
load by increasing tension, while fibers with concave surface increase their tension to
resist downward loads.(fig 2)
MEMBRANE’S IN LIGHT WEIGHT
                                   AND MEMBRANE STRUCTURES
                                  AR.SUVARNA LELE ER.SHIRISH PATIL

BASIC SHAPES AND FORMS

The basic forms of all curvatures are hyperbolic paraboloids, cones or arches




Hperbolic
Paraboloid                           Cone                          Arch




thread in tension changes conventional materials              Curvature provides
geometry when in            in tension and                    resistance to out of
     Compression.            compression.                      plane forces.

 Tension conditions between tensile and conventional materials
MEMBRANE’S IN LIGHT WEIGHT
                                 AND MEMBRANE STRUCTURES
                                  AR.SUVARNA LELE ER.SHIRISH PATIL

Evolution Of Several Forms From The Basic

Add your text

    6 point membrane                     Chinese hat         Center arch




Rectangular pneu       3D node                            Custom2
                                              Custom1




  Rhino design


                           Some More Shapes

                          (www.membranes24.com)
MEMBRANE’S IN LIGHT WEIGHT
                        AND MEMBRANE STRUCTURES
                       AR.SUVARNA LELE ER.SHIRISH PATIL



Add your text




     Inflated bubble




                             Some More Shapes
MEMBRANE’S IN LIGHT WEIGHT
                                     AND MEMBRANE STRUCTURES
                                     AR.SUVARNA LELE ER.SHIRISH PATIL
 DESIGN PROCESS

1.The first step in designing a fabric structure is to create a form with sufficient
PRE-STRESS or tension. Fabric structures must be clamped to a frame or be
pre-stressed in order to avoid “fluttering” like a flag or sail.

2.The second step is to DETERMINE THE BOUNDRIES of the tensioned fabric.
 Boundaries include frames, walls, beams, columns and cables. The fabric is either
 continuously clamped to frames, walls or beams or attached to columns with membrane
plates with adjustable hardware. In most cases the fabric forms a curved edge or
“CATENERY” between connection points requiring a cable, webbing belt or rope to
carry loads to the major structural points.

3.Once the primary points have been determined, the third step is referred to as
“FORM FINDING”. Form finding is the art of discovering the most efficient structure
which can be fabricated with as little waste as possible and can be transported and
installed with ease, installation and fabrication.

4.The last step in the design process is ANALYSING the structure’s response to
 loads, including dead loads and live loads (snow, wind, etc.).
MEMBRANE’S IN LIGHT WEIGHT
                AND MEMBRANE STRUCTURES
                AR.SUVARNA LELE,
                ER SHIRISH PATIL




                Flowchart :Illustrating
                General Approach to Tensile
                Membrane Structure Design
                and Engineering
Add your text
MEMBRANE’S IN LIGHT WEIGHT
                                AND MEMBRANE STRUCTURES
                                AR.SUVARNA LELE ER.SHIRISH PATIL


Tensile membranes design process, from conception to realization

Add your text
                                                   Architects

                                 Requirements
                                                    Conception
Construction,elevation
                                                                Form Finding
Membrane cutting and
  manufacturing
                                                   Analysis
                                Cutting pattern
      Detailing                   generation
                                                              Engineers
   Contractors,Manufacturers.
MEMBRANE’S IN LIGHT WEIGHT AND
                                 MEMBRANE STRUCTURES
                                 AR.SUVARNA LELE ER.SHIRISH PATIL

          Hybrid Method Proposed for Tensile Membrane Design

     Grid Generation     Form Finding        Surface Fitting          Render




(a) Grid Generation,   (b) Form finding    (c) Surface fitting,   (d)Render
                                                                  representation




   Representation of a membrane structure with a nodal force using a 5x5 grid
MEMBRANE’S IN LIGHT WEIGHT
                                   AND MEMBRANE STRUCTURES
                                    AR.SUVARNA LELE   ER.SHIRISH PATIL




                                                             FROM CONCEPT TO SITE

                                                             1.SKETCHING.

                                                             2.COMPUTER DRAWING

                                                             3.PHYSICAL MODELLING




                                                              4.ACTUAL SITE
                                                               INSTALLATION

http://fabricarchitecturemag.com/articles/0708_rv2_rhino.html
MEMBRANE’S IN LIGHT WEIGHT
                              AND MEMBRANE STRUCTURES
                              AR.SUVARNA LELE ER.SHIRISH PATIL


   Form-finding
 1.Soap and liquid plastic films: soap and liquids are excellent mediums to
 experiment with as they exhibit excellent tensile capacity but lack shear
 capacity. Wire or strings can act as cables and liquid as well as soap films
 will form anticlastic shapes of pre stressed structures. The film or bubble
 can be stretched to the limits till it breaks. Various shapes which are
 formed after stressing the film can be noted and applied for further design.
 2.Physical models Building:plays a significant part in design of structure.
 The limitations and possibilities can be worked out by experimenting on
 the physical models. The miniature model must carry or be identical with
 the actual structure in properties. The structures are to be designed to be
 in equilibrium conditions for applied loading conditions. The structures
 mostly are designed to carry uniform pre stress in their membranes




Experimenting on physical models for evolution of different forms
MEMBRANE’S IN LIGHT WEIGHT
                AND MEMBRANE STRUCTURES
                 AR.SUVARNA LELE ER.SHIRISH PATIL



Add your text




                                           Actual cutting process
MEMBRANE’S IN LIGHT WEIGHT
                                    AND MEMBRANE STRUCTURES
                                    AR.SUVARNA LELE ER.SHIRISH PATIL
   TECHNICAL TERMS IN DESIGN OF TENSILE STRUCTURES
 Base Fabric: The uncoated fabric, also known as greige goods.
 Bias: Oriented at 45 degrees to the warp and fill directions of the fabric.
Add your text
 Biaxial: Taken along two concurrent orthogonal directions, usually principal
  directions.
 Butt Seam: Seam created when the two pieces of fabric being joined together
 are butted together with a strip twice the width of the seam.
 Catenary Cable Pocket: Edge treatment in which the fabric is folded over
  on itself to form a pocket in which a catenary cable can be installed.
 Catenary Cable Fitting: Device attached to the end of a cable to allow a
 connection to another member. Fittings are swaged.
 Catenary: The curve theoretically formed by a perfectly flexible, uniformly dense fabric.
 Catenary Cable Fitting: Steel cables that run through the pockets on the
 perimeter of a tension fabric structure. The shape of the cable follows
 that of the pocket, which is typically curved with a ratio of 1:10.
  The length of the cable is determined by the project engineer supplying
 the fabric patterning. The thickness of the cable is determined by the
 engineer who calculates the reaction loads at the cable ends.
 Coating: A material applied to a fabric for waterproofing and protection of
 the fabric yarns.
 Coating Adhesion: Strength of the bond between the substrate of a fabric
 and the coating.
MEMBRANE’S IN LIGHT WEIGHT
                                     AND MEMBRANE STRUCTURES
                                     AR.SUVARNA LELE ER.SHIRISH PATIL
   TECHNICAL TERMS
 Compensation: The operation of shop fabricating a fabric structure of pieces
 of the structure smaller in the unstressed condition than the actual installed size, to
Add your text the stretch at pre-stress level.
 account for
 Elongation: The change in lengths of a material sample; normally this is
 associated with some load or force acting on the sample. In fabric, this elongation. does
 not normally refer to true strain of the fiber elements as in the classical sense; but,
 rather, normally refers to the apparent” strain resulting from a straightening out of the
 crimped yarns in the fabric matrix.
 Equilibrium Shape: The configuration that a tensioned fabric surface assumes when
 boundary conditions, pre-stress level, and pre-stress distribution are defined.
 Fabric Clamp: Device for clamping the edge of a fabric panel, usually a bar or channel
 shape and made of aluminum or steel.
 Form Finding: The process of determining the equilibrium shape of a fabric structure .
 Keder: Brand name for the solid PVC cord used at a “rope edge”. Rope edges provide
 strength and a surface to evenly distribute fabric tension forces.
 Lap Seam: Seam created when the two pieces being joined are overlapped by the width
 of the seam
 Mast: The principal upright in a tension structure.
 Warp Yarn: The long straight yarns in the long direction of a piece of a fabric.
 Waft Yarns: The shorter yarns of a fabric, which usually run at the right angles to the
 wrap yarns.They are also called as filled yarns.
MEMBRANE’S IN LIGHT WEIGHT
                          AND MEMBRANE STRUCTURES
                          AR.SUVARNA LELE ER.SHIRISH PATIL
    Most commonly observed shapes and forms

Add your text




    Mast supported      Point supported                Arch supported




      Frame Supported           Simple saddle shaped
MEMBRANE’S IN LIGHT WEIGHT
                          AND MEMBRANE STRUCTURES
                           AR.SUVARNA LELE ER.SHIRISH PATIL
Constructional Details




                         Edge details




            Typical Details of connection of members
MEMBRANE’S IN LIGHT WEIGHT
                             AND MEMBRANE STRUCTURES
                             AR.SUVARNA LELE ER.SHIRISH PATIL
Constructional Details




 Catenery cables at                             Base Plate to get
                        Mast, cleats, clips
 side connection                                anchor bolts right
                        and bale rings




 Extruded member with
                        Tripod head with         Membrane Plate
  membrane plate
                        catenery cable           the link and connector
 and catenery cable
MEMBRANE’S IN LIGHT WEIGHT
                             AND MEMBRANE STRUCTURES
                             AR.SUVARNA LELE   ER.SHIRISH PATIL


Constructional Details




  Edge- curve, cantenary or clamp                Tie downs- connector to the ground
MEMBRANE’S IN LIGHT WEIGHT
                             AND MEMBRANE STRUCTURES
                              AR.SUVARNA LELE ER.SHIRISH PATIL

Constructional Details-Edge
          CONSRTUCTIONAL DETAILS-EDGE




        Masts Or Compression Members,Catenary Cables,edge details
MEMBRANE’S IN LIGHT WEIGHT
                                  AND MEMBRANE STRUCTURES
                                   AR.SUVARNA LELE ER.SHIRISH PATIL

Constructional Details-Edge And Center




Bale Rings-              Catenary Cables        Membrane Plate
Compression              Catenery cables are    Provide ‘Link’ from embrane to
 rings At the top of     used along the         structural masts.These plates are
 conical shaped          perimeter stretching   installed to accept membrane
structures.              from mast to mast      Catenery cables and pin connections
Entire structure is      installed inside a     hardware.
tensiond at the top by   pocket inside a
lifting the ring         membrane
MEMBRANE’S IN LIGHT WEIGHT
                                     AND MEMBRANE STRUCTURES
                                      AR.SUVARNA LELE   ER.SHIRISH PATIL

Issues To Be Considered Before Design Are As Following:
  Add your text
1.ECONOMICS:The cost of designing custom components needs to be weighed
 against the use of semi-finished products (i.e. tube, pipe, etc.) and fabricated
parts (bolts, nuts, shackles, etc.)

2. MATERIAL :The different material properties (strength, thickness, elasticity, weight, etc.)
make material selection critical.A need for components to be highly abrasion-resistant,
low maintenance and “vandal proof” also influences the choice of suitable materials.

3.PRODUCTION:Various production processes (welding, forging, casting, etc.) have
 their own advantages and disadvantages that dictate the design of structural components.
In addition, the quantity of parts required (single vs. mass production), play a significant
role in determining whether a custom component is feasible and cost effective.

4.ANATOMY OF FABRIC: The best way to understand the cost of a fabric structure is
to request a Schedule of Value (SOV) or a breakdown of the major cost (design/engineering/
project management, steel, fabric and hardware fabrication, installation and
 equipment and shipping).
MEMBRANE’S IN LIGHT WEIGHT
                                   AND MEMBRANE STRUCTURES
                                       AR.SUVARNA LELE   ER.SHIRISH PATIL


                 Considerations Prior To Design Of TheStructure
Anatomy of a Fabric Structure (% varies)
Plan Area (Length x Width) X Shape Factor (H) =
Surface area
Surface Area X Cost per SQFT= Budget
Design (DD to CD)
  Engineering (awning to dome ,Stadium etc)
  Project Management (scope of work)
  Steel Fabrication (large variable)
  Membrane Fabrication (based on complexity)
  Installation (location)
  Shipping (transport.)
 Today’s Materials come in
 1. Different widths
 2. Variety of colors
 3. Some can accept graphics
 4. Different light transmission
  5.Vary in life span
MEMBRANE’S IN LIGHT WEIGHT
                               AND MEMBRANE STRUCTURES
                                AR.SUVARNA LELE   ER.SHIRISH PATIL

BENEFITS OF TEXTILE ARCHITECTURE
      Benefits of Textile Architecture
1.Natural Light
Add your text
 2.Reverse illumination at Night
 3.Easy to handle, as light in weight
 4.Unique shapes
 5.Retraction, Dismantling & Re-erection
 possible
 6.Colors available
 7.Graphic customization possible
 8.Graphic projection possible
 9.Rapid on site installation
 10.Large clear Spans possible
 11.Resistance to corrosive environments
 12.Easy to adapt to existing structures for
 renovation
 13.Can be combined with different materials
 14.Can exist in all & extreme climatic
 conditions
 15.Suitable for a wide spectrum of size &
 applications
 16.Pre-engineered Modular structures
 possible
MEMBRANE’S IN LIGHT WEIGHT
                                AND MEMBRANE STRUCTURES
                                AR.SUVARNA LELE   ER.SHIRISH PATIL

Benefits of Textile Architecture
BENEFITS OF TEXTILE ARCHITECTURE




                                                  Suitaible For Wide Spectrum Of
Resistant To Wide Spectrum Of
                                                  Size And Applications
Climatic Conditions




  Day And Night Performance                          Large Clear Spans
MEMBRANE’S IN LIGHT WEIGHT
                                        AND MEMBRANE STRUCTURES
                                        AR.SUVARNA LELE   ER.SHIRISH PATIL

   BENEFITS OF TEXTILE ARCHITECTURE
  Add your text




                                                                             Resistance to corrosive
Natural Light                             Unique Shapes
                                                                             environment




Easy Combination with other materials        Flexible skin                        Flexible skin
MEMBRANE’S IN LIGHT WEIGHT
                     AND MEMBRANE STRUCTURES
                     AR.SUVARNA LELE   ER.SHIRISH PATIL

AVAILIBILITY IN SEVERAL COLOURS
MEMBRANE’S IN LIGHT WEIGHT
                                 AND MEMBRANE STRUCTURES
                                  AR.SUVARNA LELE   ER.SHIRISH PATIL


 Significance Of Coating
Add your text fabric against weather
 1.It seals the
 2.provides resistance to ultraviolet light
 3.functions as a medium for joining panels
 4. fire-rated
 Selecting the proper Fabric
 1Size
 2.Form
 3.Span
 4.Function
 5.Availability
 6.Economics
 7.Sustainability
MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE
                                    STRUCTURES
                                     AR.SUVARNA LELE   ER.SHIRISH PATIL

   Today’s coverings include
   Introduction
1.Teflon coated fiberglass (PTFE)
2.Ethylene tetra fluoro ethylene (ETFE)
3.Vinyl coated polyester (PVC/PVDF)
4.High density polyethylene (HDPE)
5. Laminated Products
6.Theatrical Draperies and Stretch fabrics


                              Polyvinyl Tetra Fluro Ethylene (PTFE)
                           1.Large scale permanent
                           structures
                           2. Non Combustible
                           3. Life span of over 25
                           years.
                            4. Waterproof,resists UV
                           Rays,chemically inert.
                           5. Colors now available
                            membrane bleaches to
                           milky white
MEMBRANE’S IN LIGHT WEIGHT
                              AND MEMBRANE STRUCTURES
                               AR.SUVARNA LELE   ER.SHIRISH PATIL



  Other “Non-combustibles”…
Add your text
  Silicon Coated Fiberglass
  •Hybrid PTFE
  •TiO2 (Titanium Dioxide) Photocatalyst membrane.
MEMBRANE’S IN LIGHT WEIGHT
                                     AND MEMBRANE STRUCTURES
                                      AR.SUVARNA LELE   ER.SHIRISH PATIL

   Ethylene                   Vinyl Coated Polyester
   Tetrafluoroethylene        (PVC/PVDF)
  Add your text
   (ETFE)                     1.Most cost effective
1.High transparency (97%) 2. Temporary and permanent
2 More than 25 year life span structures.
3. Self cleaning              3. Soft, pliable and easy to handle
4 .Single or multi-layers     4. Less expensive than PTFE
5 100% recyclable.            and ETFE
6.Can take 400 times of       5. Variety of colors, weights,
it’s own weight.               topcoats and textures.
                              6. Fire resistant
                              7. life span of 20+ years
MEMBRANE’S IN LIGHT WEIGHT
                                    AND MEMBRANE STRUCTURES
                                     AR.SUVARNA LELE   ER.SHIRISH PATIL


High Density Polyethylene (HDPE)              Tensotherm and GSA Fabrics
1Add your text (UV stable)
   Shading only                               1.Lightweight,beautifully transluscent.
2 Variety of styles, colors & shade factors   2.Impressive thermal and acoustic benefits.
3 High tensile strength                       3.UV protection during the day and
 4 Fire and non fire resistant                Stunning appearance at night.
 5 Well suited for dry/hot climates
 6. Protection from sun and hail
MEMBRANE’S IN LIGHT WEIGHT
                             AND MEMBRANE STRUCTURES
                             AR.SUVARNA LELE   ER.SHIRISH PATIL



  Covering mesh and canvas                                   Other Applications
Add your text                                                1.Textile Facades
                        Acrylics, Coated and                 2.Graphics
                        Laminates                            3. Textures
                         1.Tent and Awning Industry          4. Digital Printing
                         2.Variety of styles, colors &       5. Truly unique patterns
                         patterns
                         3.Low tensile strength
                         4.Fire and non fire resistant
                         5.Exterior Shading Devices
MEMBRANE’S IN LIGHT WEIGHT
                               AND MEMBRANE STRUCTURES
                               AR.SUVARNA LELE   ER.SHIRISH PATIL

SEVERAL OTHER USES
Add your text
  1.Hides mechanical systems
  2.Acoustical helper
  3.Light reflector
  4.Transforms spaces
MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE
                    STRUCTURES
                    AR.SUVARNA LELE   ER.SHIRISH PATIL

SEVERAL OTHER ALLPLICATIONS
Introduction
Add your text
MEMBRANE’S IN LIGHT WEIGHT
                                    AND MEMBRANE STRUCTURES
                                    AR.SUVARNA LELE   ER.SHIRISH PATIL




  Add your text




   Indore Cricket Stadium                                        Science City Ahmedabad




                                Nirmal Lifesyle Mumbai

10 Acres City Mall,Ahemadabad                                 Project-Inside Outside Mega show



                            WESTERN OUTDOORS ,
                            INDIA


Mahindra World City, Chennai                                 Glenmark Pharmaceutical Ltd.
                                                             New Mumbai
MEMBRANE’S IN LIGHT WEIGHT
        AND MEMBRANE STRUCTURES
        AR.SUVARNA LELE   ER.SHIRISH PATIL

PROJECTS IN INDIA
MEMBRANE’S IN LIGHT WEIGHT
                           AND MEMBRANE STRUCTURES
                           AR.SUVARNA LELE ER.SHIRISH PATIL


REFERENCE:
1.Makowski, Z.S. (1995): Light-weight structures.
2.Gopal Mishra http://theconstructor.org/2009/10/cable-and-tension-structures
3.Ambroziak. A, Klosowski. P .2006.On constructional solutions for
tensile Structures (17-20 ) .
4.Armijos.S, www.fabricarchitect.com (images-20-24)
5.Huntington C. 2004.The tensioned fabric roof . (12-14)
6.Kloiber L,P.E,.Eckmann D, AIA,S.E,P.E,.Meyer.T, Hautzinger .S,2004.
Design consideration in cable stayed roof structure. AI conference,
 North American steel construction March 2004, Model steel construction .
7.www.membranes24.com
8.www.architen.com
9.www.taiyomc.com
10.www.tensileworld.com
11.www.FabricArchitect.com
MEMBRANE’S IN LIGHT WEIGHT
                 AND MEMBRANE STRUCTURES
                AR.SUVARNA LELE ER.SHIRISH PATIL



Add your text




                            THANK YOU
                           AR.SUVARNA LELE

                           ER.SHIRISH PATIL
‘MEMBRANE’S’IN
                                        LIGHTWEIGHT AND
                                        MEMBRANE STRUCTURES

                                        AR.SUVARNA LELE
                                        ER.SHIREESH PATIL


                                        CHAUGULE PATIL CONSULTANTS P
                                        LTD




Guimarães, Portugal – 21-23 July 2010
MEMBRANE’S IN LIGHT WEIGHT AND
                               MEMBRANE STRUCTURES
                               AR.SUVARNA LELE ER.SHIRISH PATIL


Introduction
                       Tensile structures
   They are Light weight as their structural stability is derived from their pre
stressed shape rather than the mass of material used .

 Tensile structures allow larger spans with easier and cheaper constructions
and they cover vast expanse of spaces.

  Membranes are uniform in thickness with a capacity to support imposed
loads due to their designed shapes and deflections.
MEMBRANE’S IN LIGHT WEIGHT AND
                              MEMBRANE STRUCTURES
                              AR.SUVARNA LELE ER.SHIRISH PATIL




 The aim of this paper is to take an overview of the ‘Membranes’ in cable
and membrane structures.

 Before installation on site a membrane has to go through several stages
right from design including the steps as form finding, load analysis and
design of fabric geometry.

 The paper also talks about several shapes and forms a membrane can
achieve and the principle behind the design of these shapes.

 Important aspect of membrane structure is availability of membranes in
market. This paper accounts various available covering materials in the
market and the criteria have to be considered before their installations on
the site.
MEMBRANE’S IN LIGHT WEIGHT
                                  AND MEMBRANE STRUCTURES
                                 AR.SUVARNA LELE ER.SHIRISH PATIL

BASIC SHAPES AND FORMS




Synclastic surface .( fig 1)                                 Anticlastic surface .(fig 2)
 Membrane structure depends on double curvature to resist the imposed loads. The
 shapes can be deciding factor of resistance of loads. The surfaces can be categories
 in Synclasic and Anticlasic surfaces.
1]Synclastic surface: Upward loads are resisted by a stress increase about both axes
of the fabric while downward loads are neutralized by internal pressure. Inflatable
fabric structures are simplistic forms.( fig 1)
2]Anticlastic surface: Fibers with convex curvature. One surface resists the upward
load by increasing tension, while fibers with concave surface increase their tension to
resist downward loads.(fig 2)
MEMBRANE’S IN LIGHT WEIGHT
                                   AND MEMBRANE STRUCTURES
                                  AR.SUVARNA LELE ER.SHIRISH PATIL

BASIC SHAPES AND FORMS

The basic forms of all curvatures are hyperbolic paraboloids, cones or arches




Hperbolic
Paraboloid                           Cone                          Arch




thread in tension changes conventional materials              Curvature provides
geometry when in            in tension and                    resistance to out of
     Compression.            compression.                      plane forces.

 Tension conditions between tensile and conventional materials
MEMBRANE’S IN LIGHT WEIGHT
                                 AND MEMBRANE STRUCTURES
                                  AR.SUVARNA LELE ER.SHIRISH PATIL

Evolution Of Several Forms From The Basic

Add your text

    6 point membrane                     Chinese hat         Center arch




Rectangular pneu       3D node                            Custom2
                                              Custom1




  Rhino design


                           Some More Shapes

                          (www.membranes24.com)
MEMBRANE’S IN LIGHT WEIGHT
                        AND MEMBRANE STRUCTURES
                       AR.SUVARNA LELE ER.SHIRISH PATIL



Add your text




     Inflated bubble




                             Some More Shapes
MEMBRANE’S IN LIGHT WEIGHT
                                     AND MEMBRANE STRUCTURES
                                     AR.SUVARNA LELE ER.SHIRISH PATIL
 DESIGN PROCESS

1.The first step in designing a fabric structure is to create a form with sufficient
PRE-STRESS or tension. Fabric structures must be clamped to a frame or be
pre-stressed in order to avoid “fluttering” like a flag or sail.

2.The second step is to DETERMINE THE BOUNDRIES of the tensioned fabric.
 Boundaries include frames, walls, beams, columns and cables. The fabric is either
 continuously clamped to frames, walls or beams or attached to columns with membrane
plates with adjustable hardware. In most cases the fabric forms a curved edge or
“CATENERY” between connection points requiring a cable, webbing belt or rope to
carry loads to the major structural points.

3.Once the primary points have been determined, the third step is referred to as
“FORM FINDING”. Form finding is the art of discovering the most efficient structure
which can be fabricated with as little waste as possible and can be transported and
installed with ease, installation and fabrication.

4.The last step in the design process is ANALYSING the structure’s response to
 loads, including dead loads and live loads (snow, wind, etc.).
MEMBRANE’S IN LIGHT WEIGHT
                AND MEMBRANE STRUCTURES
                AR.SUVARNA LELE,
                ER SHIRISH PATIL




                Flowchart :Illustrating
                General Approach to Tensile
                Membrane Structure Design
                and Engineering
Add your text
MEMBRANE’S IN LIGHT WEIGHT
                                AND MEMBRANE STRUCTURES
                                AR.SUVARNA LELE ER.SHIRISH PATIL


Tensile membranes design process, from conception to realization

Add your text
                                                   Architects

                                 Requirements
                                                    Conception
Construction,elevation
                                                                Form Finding
Membrane cutting and
  manufacturing
                                                   Analysis
                                Cutting pattern
      Detailing                   generation
                                                              Engineers
   Contractors,Manufacturers.
MEMBRANE’S IN LIGHT WEIGHT AND
                                 MEMBRANE STRUCTURES
                                 AR.SUVARNA LELE ER.SHIRISH PATIL

          Hybrid Method Proposed for Tensile Membrane Design

     Grid Generation     Form Finding        Surface Fitting          Render




(a) Grid Generation,   (b) Form finding    (c) Surface fitting,   (d)Render
                                                                  representation




   Representation of a membrane structure with a nodal force using a 5x5 grid
MEMBRANE’S IN LIGHT WEIGHT
                                   AND MEMBRANE STRUCTURES
                                    AR.SUVARNA LELE   ER.SHIRISH PATIL




                                                             FROM CONCEPT TO SITE

                                                             1.SKETCHING.

                                                             2.COMPUTER DRAWING

                                                             3.PHYSICAL MODELLING




                                                              4.ACTUAL SITE
                                                               INSTALLATION

http://fabricarchitecturemag.com/articles/0708_rv2_rhino.html
MEMBRANE’S IN LIGHT WEIGHT
                              AND MEMBRANE STRUCTURES
                              AR.SUVARNA LELE ER.SHIRISH PATIL


   Form-finding
 1.Soap and liquid plastic films: soap and liquids are excellent mediums to
 experiment with as they exhibit excellent tensile capacity but lack shear
 capacity. Wire or strings can act as cables and liquid as well as soap films
 will form anticlastic shapes of pre stressed structures. The film or bubble
 can be stretched to the limits till it breaks. Various shapes which are
 formed after stressing the film can be noted and applied for further design.
 2.Physical models Building:plays a significant part in design of structure.
 The limitations and possibilities can be worked out by experimenting on
 the physical models. The miniature model must carry or be identical with
 the actual structure in properties. The structures are to be designed to be
 in equilibrium conditions for applied loading conditions. The structures
 mostly are designed to carry uniform pre stress in their membranes




Experimenting on physical models for evolution of different forms
MEMBRANE’S IN LIGHT WEIGHT
                AND MEMBRANE STRUCTURES
                 AR.SUVARNA LELE ER.SHIRISH PATIL



Add your text




                                           Actual cutting process
MEMBRANE’S IN LIGHT WEIGHT
                                    AND MEMBRANE STRUCTURES
                                    AR.SUVARNA LELE ER.SHIRISH PATIL
   TECHNICAL TERMS IN DESIGN OF TENSILE STRUCTURES
 Base Fabric: The uncoated fabric, also known as greige goods.
 Bias: Oriented at 45 degrees to the warp and fill directions of the fabric.
Add your text
 Biaxial: Taken along two concurrent orthogonal directions, usually principal
  directions.
 Butt Seam: Seam created when the two pieces of fabric being joined together
 are butted together with a strip twice the width of the seam.
 Catenary Cable Pocket: Edge treatment in which the fabric is folded over
  on itself to form a pocket in which a catenary cable can be installed.
 Catenary Cable Fitting: Device attached to the end of a cable to allow a
 connection to another member. Fittings are swaged.
 Catenary: The curve theoretically formed by a perfectly flexible, uniformly dense fabric.
 Catenary Cable Fitting: Steel cables that run through the pockets on the
 perimeter of a tension fabric structure. The shape of the cable follows
 that of the pocket, which is typically curved with a ratio of 1:10.
  The length of the cable is determined by the project engineer supplying
 the fabric patterning. The thickness of the cable is determined by the
 engineer who calculates the reaction loads at the cable ends.
 Coating: A material applied to a fabric for waterproofing and protection of
 the fabric yarns.
 Coating Adhesion: Strength of the bond between the substrate of a fabric
 and the coating.
MEMBRANE’S IN LIGHT WEIGHT
                                     AND MEMBRANE STRUCTURES
                                     AR.SUVARNA LELE ER.SHIRISH PATIL
   TECHNICAL TERMS
 Compensation: The operation of shop fabricating a fabric structure of pieces
 of the structure smaller in the unstressed condition than the actual installed size, to
Add your text the stretch at pre-stress level.
 account for
 Elongation: The change in lengths of a material sample; normally this is
 associated with some load or force acting on the sample. In fabric, this elongation. does
 not normally refer to true strain of the fiber elements as in the classical sense; but,
 rather, normally refers to the apparent” strain resulting from a straightening out of the
 crimped yarns in the fabric matrix.
 Equilibrium Shape: The configuration that a tensioned fabric surface assumes when
 boundary conditions, pre-stress level, and pre-stress distribution are defined.
 Fabric Clamp: Device for clamping the edge of a fabric panel, usually a bar or channel
 shape and made of aluminum or steel.
 Form Finding: The process of determining the equilibrium shape of a fabric structure .
 Keder: Brand name for the solid PVC cord used at a “rope edge”. Rope edges provide
 strength and a surface to evenly distribute fabric tension forces.
 Lap Seam: Seam created when the two pieces being joined are overlapped by the width
 of the seam
 Mast: The principal upright in a tension structure.
 Warp Yarn: The long straight yarns in the long direction of a piece of a fabric.
 Waft Yarns: The shorter yarns of a fabric, which usually run at the right angles to the
 wrap yarns.They are also called as filled yarns.
MEMBRANE’S IN LIGHT WEIGHT
                          AND MEMBRANE STRUCTURES
                          AR.SUVARNA LELE ER.SHIRISH PATIL
    Most commonly observed shapes and forms

Add your text




    Mast supported      Point supported                Arch supported




      Frame Supported           Simple saddle shaped
MEMBRANE’S IN LIGHT WEIGHT
                          AND MEMBRANE STRUCTURES
                           AR.SUVARNA LELE ER.SHIRISH PATIL
Constructional Details




                         Edge details




            Typical Details of connection of members
MEMBRANE’S IN LIGHT WEIGHT
                             AND MEMBRANE STRUCTURES
                             AR.SUVARNA LELE ER.SHIRISH PATIL
Constructional Details




 Catenery cables at                             Base Plate to get
                        Mast, cleats, clips
 side connection                                anchor bolts right
                        and bale rings




 Extruded member with
                        Tripod head with         Membrane Plate
  membrane plate
                        catenery cable           the link and connector
 and catenery cable
MEMBRANE’S IN LIGHT WEIGHT
                             AND MEMBRANE STRUCTURES
                             AR.SUVARNA LELE   ER.SHIRISH PATIL


Constructional Details




  Edge- curve, cantenary or clamp                Tie downs- connector to the ground
MEMBRANE’S IN LIGHT WEIGHT
                             AND MEMBRANE STRUCTURES
                              AR.SUVARNA LELE ER.SHIRISH PATIL

Constructional Details-Edge
          CONSRTUCTIONAL DETAILS-EDGE




        Masts Or Compression Members,Catenary Cables,edge details
MEMBRANE’S IN LIGHT WEIGHT
                                  AND MEMBRANE STRUCTURES
                                   AR.SUVARNA LELE ER.SHIRISH PATIL

Constructional Details-Edge And Center




Bale Rings-              Catenary Cables        Membrane Plate
Compression              Catenery cables are    Provide ‘Link’ from embrane to
 rings At the top of     used along the         structural masts.These plates are
 conical shaped          perimeter stretching   installed to accept membrane
structures.              from mast to mast      Catenery cables and pin connections
Entire structure is      installed inside a     hardware.
tensiond at the top by   pocket inside a
lifting the ring         membrane
MEMBRANE’S IN LIGHT WEIGHT
                                     AND MEMBRANE STRUCTURES
                                      AR.SUVARNA LELE   ER.SHIRISH PATIL

Issues To Be Considered Before Design Are As Following:
  Add your text
1.ECONOMICS:The cost of designing custom components needs to be weighed
 against the use of semi-finished products (i.e. tube, pipe, etc.) and fabricated
parts (bolts, nuts, shackles, etc.)

2. MATERIAL :The different material properties (strength, thickness, elasticity, weight, etc.)
make material selection critical.A need for components to be highly abrasion-resistant,
low maintenance and “vandal proof” also influences the choice of suitable materials.

3.PRODUCTION:Various production processes (welding, forging, casting, etc.) have
 their own advantages and disadvantages that dictate the design of structural components.
In addition, the quantity of parts required (single vs. mass production), play a significant
role in determining whether a custom component is feasible and cost effective.

4.ANATOMY OF FABRIC: The best way to understand the cost of a fabric structure is
to request a Schedule of Value (SOV) or a breakdown of the major cost (design/engineering/
project management, steel, fabric and hardware fabrication, installation and
 equipment and shipping).
MEMBRANE’S IN LIGHT WEIGHT
                                   AND MEMBRANE STRUCTURES
                                       AR.SUVARNA LELE   ER.SHIRISH PATIL


                 Considerations Prior To Design Of TheStructure
Anatomy of a Fabric Structure (% varies)
Plan Area (Length x Width) X Shape Factor (H) =
Surface area
Surface Area X Cost per SQFT= Budget
Design (DD to CD)
  Engineering (awning to dome ,Stadium etc)
  Project Management (scope of work)
  Steel Fabrication (large variable)
  Membrane Fabrication (based on complexity)
  Installation (location)
  Shipping (transport.)
 Today’s Materials come in
 1. Different widths
 2. Variety of colors
 3. Some can accept graphics
 4. Different light transmission
  5.Vary in life span
MEMBRANE’S IN LIGHT WEIGHT
                               AND MEMBRANE STRUCTURES
                                AR.SUVARNA LELE   ER.SHIRISH PATIL

BENEFITS OF TEXTILE ARCHITECTURE
      Benefits of Textile Architecture
1.Natural Light
Add your text
 2.Reverse illumination at Night
 3.Easy to handle, as light in weight
 4.Unique shapes
 5.Retraction, Dismantling & Re-erection
 possible
 6.Colors available
 7.Graphic customization possible
 8.Graphic projection possible
 9.Rapid on site installation
 10.Large clear Spans possible
 11.Resistance to corrosive environments
 12.Easy to adapt to existing structures for
 renovation
 13.Can be combined with different materials
 14.Can exist in all & extreme climatic
 conditions
 15.Suitable for a wide spectrum of size &
 applications
 16.Pre-engineered Modular structures
 possible
MEMBRANE’S IN LIGHT WEIGHT
                                AND MEMBRANE STRUCTURES
                                AR.SUVARNA LELE   ER.SHIRISH PATIL

Benefits of Textile Architecture
BENEFITS OF TEXTILE ARCHITECTURE




                                                  Suitaible For Wide Spectrum Of
Resistant To Wide Spectrum Of
                                                  Size And Applications
Climatic Conditions




  Day And Night Performance                          Large Clear Spans
MEMBRANE’S IN LIGHT WEIGHT
                                        AND MEMBRANE STRUCTURES
                                        AR.SUVARNA LELE   ER.SHIRISH PATIL

   BENEFITS OF TEXTILE ARCHITECTURE
  Add your text




                                                                             Resistance to corrosive
Natural Light                             Unique Shapes
                                                                             environment




Easy Combination with other materials        Flexible skin                        Flexible skin
MEMBRANE’S IN LIGHT WEIGHT
                     AND MEMBRANE STRUCTURES
                     AR.SUVARNA LELE   ER.SHIRISH PATIL

AVAILIBILITY IN SEVERAL COLOURS
MEMBRANE’S IN LIGHT WEIGHT
                                 AND MEMBRANE STRUCTURES
                                  AR.SUVARNA LELE   ER.SHIRISH PATIL


 Significance Of Coating
Add your text fabric against weather
 1.It seals the
 2.provides resistance to ultraviolet light
 3.functions as a medium for joining panels
 4. fire-rated
 Selecting the proper Fabric
 1Size
 2.Form
 3.Span
 4.Function
 5.Availability
 6.Economics
 7.Sustainability
MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE
                                    STRUCTURES
                                     AR.SUVARNA LELE   ER.SHIRISH PATIL

   Today’s coverings include
   Introduction
1.Teflon coated fiberglass (PTFE)
2.Ethylene tetra fluoro ethylene (ETFE)
3.Vinyl coated polyester (PVC/PVDF)
4.High density polyethylene (HDPE)
5. Laminated Products
6.Theatrical Draperies and Stretch fabrics


                              Polyvinyl Tetra Fluro Ethylene (PTFE)
                           1.Large scale permanent
                           structures
                           2. Non Combustible
                           3. Life span of over 25
                           years.
                            4. Waterproof,resists UV
                           Rays,chemically inert.
                           5. Colors now available
                            membrane bleaches to
                           milky white
MEMBRANE’S IN LIGHT WEIGHT
                              AND MEMBRANE STRUCTURES
                               AR.SUVARNA LELE   ER.SHIRISH PATIL



  Other “Non-combustibles”…
Add your text
  Silicon Coated Fiberglass
  •Hybrid PTFE
  •TiO2 (Titanium Dioxide) Photocatalyst membrane.
MEMBRANE’S IN LIGHT WEIGHT
                                     AND MEMBRANE STRUCTURES
                                      AR.SUVARNA LELE   ER.SHIRISH PATIL

   Ethylene                   Vinyl Coated Polyester
   Tetrafluoroethylene        (PVC/PVDF)
  Add your text
   (ETFE)                     1.Most cost effective
1.High transparency (97%) 2. Temporary and permanent
2 More than 25 year life span structures.
3. Self cleaning              3. Soft, pliable and easy to handle
4 .Single or multi-layers     4. Less expensive than PTFE
5 100% recyclable.            and ETFE
6.Can take 400 times of       5. Variety of colors, weights,
it’s own weight.               topcoats and textures.
                              6. Fire resistant
                              7. life span of 20+ years
MEMBRANE’S IN LIGHT WEIGHT
                                    AND MEMBRANE STRUCTURES
                                     AR.SUVARNA LELE   ER.SHIRISH PATIL


High Density Polyethylene (HDPE)              Tensotherm and GSA Fabrics
1Add your text (UV stable)
   Shading only                               1.Lightweight,beautifully transluscent.
2 Variety of styles, colors & shade factors   2.Impressive thermal and acoustic benefits.
3 High tensile strength                       3.UV protection during the day and
 4 Fire and non fire resistant                Stunning appearance at night.
 5 Well suited for dry/hot climates
 6. Protection from sun and hail
MEMBRANE’S IN LIGHT WEIGHT
                             AND MEMBRANE STRUCTURES
                             AR.SUVARNA LELE   ER.SHIRISH PATIL



  Covering mesh and canvas                                   Other Applications
Add your text                                                1.Textile Facades
                        Acrylics, Coated and                 2.Graphics
                        Laminates                            3. Textures
                         1.Tent and Awning Industry          4. Digital Printing
                         2.Variety of styles, colors &       5. Truly unique patterns
                         patterns
                         3.Low tensile strength
                         4.Fire and non fire resistant
                         5.Exterior Shading Devices
MEMBRANE’S IN LIGHT WEIGHT
                               AND MEMBRANE STRUCTURES
                               AR.SUVARNA LELE   ER.SHIRISH PATIL

SEVERAL OTHER USES
Add your text
  1.Hides mechanical systems
  2.Acoustical helper
  3.Light reflector
  4.Transforms spaces
MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE
                    STRUCTURES
                    AR.SUVARNA LELE   ER.SHIRISH PATIL

SEVERAL OTHER ALLPLICATIONS
Introduction
Add your text
MEMBRANE’S IN LIGHT WEIGHT
                                    AND MEMBRANE STRUCTURES
                                    AR.SUVARNA LELE   ER.SHIRISH PATIL




  Add your text




   Indore Cricket Stadium                                        Science City Ahmedabad




                                Nirmal Lifesyle Mumbai

10 Acres City Mall,Ahemadabad                                 Project-Inside Outside Mega show



                            WESTERN OUTDOORS ,
                            INDIA


Mahindra World City, Chennai                                 Glenmark Pharmaceutical Ltd.
                                                             New Mumbai
MEMBRANE’S IN LIGHT WEIGHT
        AND MEMBRANE STRUCTURES
        AR.SUVARNA LELE   ER.SHIRISH PATIL

PROJECTS IN INDIA
MEMBRANE’S IN LIGHT WEIGHT
                           AND MEMBRANE STRUCTURES
                           AR.SUVARNA LELE ER.SHIRISH PATIL


REFERENCE:
1.Makowski, Z.S. (1995): Light-weight structures.
2.Gopal Mishra http://theconstructor.org/2009/10/cable-and-tension-structures
3.Ambroziak. A, Klosowski. P .2006.On constructional solutions for
tensile Structures (17-20 ) .
4.Armijos.S, www.fabricarchitect.com (images-20-24)
5.Huntington C. 2004.The tensioned fabric roof . (12-14)
6.Kloiber L,P.E,.Eckmann D, AIA,S.E,P.E,.Meyer.T, Hautzinger .S,2004.
Design consideration in cable stayed roof structure. AI conference,
 North American steel construction March 2004, Model steel construction .
7.www.membranes24.com
8.www.architen.com
9.www.taiyomc.com
10.www.tensileworld.com
11.www.FabricArchitect.com
MEMBRANE’S IN LIGHT WEIGHT
                 AND MEMBRANE STRUCTURES
                AR.SUVARNA LELE ER.SHIRISH PATIL



Add your text




                            THANK YOU
                           AR.SUVARNA LELE

                           ER.SHIRISH PATIL

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LIGHTWEIGHT CONSTRUCTIONS-'MEMBRANES' in Light wight and Membrane structures

  • 1. ‘MEMBRANE’S’IN LIGHTWEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIREESH PATIL CHAUGULE PATIL CONSULTANTS P LTD Guimarães, Portugal – 21-23 July 2010
  • 2. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL Introduction Tensile structures They are Light weight as their structural stability is derived from their pre stressed shape rather than the mass of material used . Tensile structures allow larger spans with easier and cheaper constructions and they cover vast expanse of spaces. Membranes are uniform in thickness with a capacity to support imposed loads due to their designed shapes and deflections.
  • 3. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL The aim of this paper is to take an overview of the ‘Membranes’ in cable and membrane structures. Before installation on site a membrane has to go through several stages right from design including the steps as form finding, load analysis and design of fabric geometry. The paper also talks about several shapes and forms a membrane can achieve and the principle behind the design of these shapes. Important aspect of membrane structure is availability of membranes in market. This paper accounts various available covering materials in the market and the criteria have to be considered before their installations on the site.
  • 4. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL BASIC SHAPES AND FORMS Synclastic surface .( fig 1) Anticlastic surface .(fig 2) Membrane structure depends on double curvature to resist the imposed loads. The shapes can be deciding factor of resistance of loads. The surfaces can be categories in Synclasic and Anticlasic surfaces. 1]Synclastic surface: Upward loads are resisted by a stress increase about both axes of the fabric while downward loads are neutralized by internal pressure. Inflatable fabric structures are simplistic forms.( fig 1) 2]Anticlastic surface: Fibers with convex curvature. One surface resists the upward load by increasing tension, while fibers with concave surface increase their tension to resist downward loads.(fig 2)
  • 5. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL BASIC SHAPES AND FORMS The basic forms of all curvatures are hyperbolic paraboloids, cones or arches Hperbolic Paraboloid Cone Arch thread in tension changes conventional materials Curvature provides geometry when in in tension and resistance to out of Compression. compression. plane forces. Tension conditions between tensile and conventional materials
  • 6. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL Evolution Of Several Forms From The Basic Add your text 6 point membrane Chinese hat Center arch Rectangular pneu 3D node Custom2 Custom1 Rhino design Some More Shapes (www.membranes24.com)
  • 7. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL Add your text Inflated bubble Some More Shapes
  • 8. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL DESIGN PROCESS 1.The first step in designing a fabric structure is to create a form with sufficient PRE-STRESS or tension. Fabric structures must be clamped to a frame or be pre-stressed in order to avoid “fluttering” like a flag or sail. 2.The second step is to DETERMINE THE BOUNDRIES of the tensioned fabric. Boundaries include frames, walls, beams, columns and cables. The fabric is either continuously clamped to frames, walls or beams or attached to columns with membrane plates with adjustable hardware. In most cases the fabric forms a curved edge or “CATENERY” between connection points requiring a cable, webbing belt or rope to carry loads to the major structural points. 3.Once the primary points have been determined, the third step is referred to as “FORM FINDING”. Form finding is the art of discovering the most efficient structure which can be fabricated with as little waste as possible and can be transported and installed with ease, installation and fabrication. 4.The last step in the design process is ANALYSING the structure’s response to loads, including dead loads and live loads (snow, wind, etc.).
  • 9. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE, ER SHIRISH PATIL Flowchart :Illustrating General Approach to Tensile Membrane Structure Design and Engineering Add your text
  • 10. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL Tensile membranes design process, from conception to realization Add your text Architects Requirements Conception Construction,elevation Form Finding Membrane cutting and manufacturing Analysis Cutting pattern Detailing generation Engineers Contractors,Manufacturers.
  • 11. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL Hybrid Method Proposed for Tensile Membrane Design Grid Generation Form Finding Surface Fitting Render (a) Grid Generation, (b) Form finding (c) Surface fitting, (d)Render representation Representation of a membrane structure with a nodal force using a 5x5 grid
  • 12. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL FROM CONCEPT TO SITE 1.SKETCHING. 2.COMPUTER DRAWING 3.PHYSICAL MODELLING 4.ACTUAL SITE INSTALLATION http://fabricarchitecturemag.com/articles/0708_rv2_rhino.html
  • 13. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL Form-finding 1.Soap and liquid plastic films: soap and liquids are excellent mediums to experiment with as they exhibit excellent tensile capacity but lack shear capacity. Wire or strings can act as cables and liquid as well as soap films will form anticlastic shapes of pre stressed structures. The film or bubble can be stretched to the limits till it breaks. Various shapes which are formed after stressing the film can be noted and applied for further design. 2.Physical models Building:plays a significant part in design of structure. The limitations and possibilities can be worked out by experimenting on the physical models. The miniature model must carry or be identical with the actual structure in properties. The structures are to be designed to be in equilibrium conditions for applied loading conditions. The structures mostly are designed to carry uniform pre stress in their membranes Experimenting on physical models for evolution of different forms
  • 14. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL Add your text Actual cutting process
  • 15. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL TECHNICAL TERMS IN DESIGN OF TENSILE STRUCTURES Base Fabric: The uncoated fabric, also known as greige goods. Bias: Oriented at 45 degrees to the warp and fill directions of the fabric. Add your text Biaxial: Taken along two concurrent orthogonal directions, usually principal directions. Butt Seam: Seam created when the two pieces of fabric being joined together are butted together with a strip twice the width of the seam. Catenary Cable Pocket: Edge treatment in which the fabric is folded over on itself to form a pocket in which a catenary cable can be installed. Catenary Cable Fitting: Device attached to the end of a cable to allow a connection to another member. Fittings are swaged. Catenary: The curve theoretically formed by a perfectly flexible, uniformly dense fabric. Catenary Cable Fitting: Steel cables that run through the pockets on the perimeter of a tension fabric structure. The shape of the cable follows that of the pocket, which is typically curved with a ratio of 1:10. The length of the cable is determined by the project engineer supplying the fabric patterning. The thickness of the cable is determined by the engineer who calculates the reaction loads at the cable ends. Coating: A material applied to a fabric for waterproofing and protection of the fabric yarns. Coating Adhesion: Strength of the bond between the substrate of a fabric and the coating.
  • 16. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL TECHNICAL TERMS Compensation: The operation of shop fabricating a fabric structure of pieces of the structure smaller in the unstressed condition than the actual installed size, to Add your text the stretch at pre-stress level. account for Elongation: The change in lengths of a material sample; normally this is associated with some load or force acting on the sample. In fabric, this elongation. does not normally refer to true strain of the fiber elements as in the classical sense; but, rather, normally refers to the apparent” strain resulting from a straightening out of the crimped yarns in the fabric matrix. Equilibrium Shape: The configuration that a tensioned fabric surface assumes when boundary conditions, pre-stress level, and pre-stress distribution are defined. Fabric Clamp: Device for clamping the edge of a fabric panel, usually a bar or channel shape and made of aluminum or steel. Form Finding: The process of determining the equilibrium shape of a fabric structure . Keder: Brand name for the solid PVC cord used at a “rope edge”. Rope edges provide strength and a surface to evenly distribute fabric tension forces. Lap Seam: Seam created when the two pieces being joined are overlapped by the width of the seam Mast: The principal upright in a tension structure. Warp Yarn: The long straight yarns in the long direction of a piece of a fabric. Waft Yarns: The shorter yarns of a fabric, which usually run at the right angles to the wrap yarns.They are also called as filled yarns.
  • 17. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL Most commonly observed shapes and forms Add your text Mast supported Point supported Arch supported Frame Supported Simple saddle shaped
  • 18. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL Constructional Details Edge details Typical Details of connection of members
  • 19. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL Constructional Details Catenery cables at Base Plate to get Mast, cleats, clips side connection anchor bolts right and bale rings Extruded member with Tripod head with Membrane Plate membrane plate catenery cable the link and connector and catenery cable
  • 20. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL Constructional Details Edge- curve, cantenary or clamp Tie downs- connector to the ground
  • 21. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL Constructional Details-Edge CONSRTUCTIONAL DETAILS-EDGE Masts Or Compression Members,Catenary Cables,edge details
  • 22. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL Constructional Details-Edge And Center Bale Rings- Catenary Cables Membrane Plate Compression Catenery cables are Provide ‘Link’ from embrane to rings At the top of used along the structural masts.These plates are conical shaped perimeter stretching installed to accept membrane structures. from mast to mast Catenery cables and pin connections Entire structure is installed inside a hardware. tensiond at the top by pocket inside a lifting the ring membrane
  • 23. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL Issues To Be Considered Before Design Are As Following: Add your text 1.ECONOMICS:The cost of designing custom components needs to be weighed against the use of semi-finished products (i.e. tube, pipe, etc.) and fabricated parts (bolts, nuts, shackles, etc.) 2. MATERIAL :The different material properties (strength, thickness, elasticity, weight, etc.) make material selection critical.A need for components to be highly abrasion-resistant, low maintenance and “vandal proof” also influences the choice of suitable materials. 3.PRODUCTION:Various production processes (welding, forging, casting, etc.) have their own advantages and disadvantages that dictate the design of structural components. In addition, the quantity of parts required (single vs. mass production), play a significant role in determining whether a custom component is feasible and cost effective. 4.ANATOMY OF FABRIC: The best way to understand the cost of a fabric structure is to request a Schedule of Value (SOV) or a breakdown of the major cost (design/engineering/ project management, steel, fabric and hardware fabrication, installation and equipment and shipping).
  • 24. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL Considerations Prior To Design Of TheStructure Anatomy of a Fabric Structure (% varies) Plan Area (Length x Width) X Shape Factor (H) = Surface area Surface Area X Cost per SQFT= Budget Design (DD to CD) Engineering (awning to dome ,Stadium etc) Project Management (scope of work) Steel Fabrication (large variable) Membrane Fabrication (based on complexity) Installation (location) Shipping (transport.) Today’s Materials come in 1. Different widths 2. Variety of colors 3. Some can accept graphics 4. Different light transmission 5.Vary in life span
  • 25. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL BENEFITS OF TEXTILE ARCHITECTURE Benefits of Textile Architecture 1.Natural Light Add your text 2.Reverse illumination at Night 3.Easy to handle, as light in weight 4.Unique shapes 5.Retraction, Dismantling & Re-erection possible 6.Colors available 7.Graphic customization possible 8.Graphic projection possible 9.Rapid on site installation 10.Large clear Spans possible 11.Resistance to corrosive environments 12.Easy to adapt to existing structures for renovation 13.Can be combined with different materials 14.Can exist in all & extreme climatic conditions 15.Suitable for a wide spectrum of size & applications 16.Pre-engineered Modular structures possible
  • 26. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL Benefits of Textile Architecture BENEFITS OF TEXTILE ARCHITECTURE Suitaible For Wide Spectrum Of Resistant To Wide Spectrum Of Size And Applications Climatic Conditions Day And Night Performance Large Clear Spans
  • 27. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL BENEFITS OF TEXTILE ARCHITECTURE Add your text Resistance to corrosive Natural Light Unique Shapes environment Easy Combination with other materials Flexible skin Flexible skin
  • 28. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL AVAILIBILITY IN SEVERAL COLOURS
  • 29. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL Significance Of Coating Add your text fabric against weather 1.It seals the 2.provides resistance to ultraviolet light 3.functions as a medium for joining panels 4. fire-rated Selecting the proper Fabric 1Size 2.Form 3.Span 4.Function 5.Availability 6.Economics 7.Sustainability
  • 30. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL Today’s coverings include Introduction 1.Teflon coated fiberglass (PTFE) 2.Ethylene tetra fluoro ethylene (ETFE) 3.Vinyl coated polyester (PVC/PVDF) 4.High density polyethylene (HDPE) 5. Laminated Products 6.Theatrical Draperies and Stretch fabrics Polyvinyl Tetra Fluro Ethylene (PTFE) 1.Large scale permanent structures 2. Non Combustible 3. Life span of over 25 years. 4. Waterproof,resists UV Rays,chemically inert. 5. Colors now available membrane bleaches to milky white
  • 31. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL Other “Non-combustibles”… Add your text Silicon Coated Fiberglass •Hybrid PTFE •TiO2 (Titanium Dioxide) Photocatalyst membrane.
  • 32. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL Ethylene Vinyl Coated Polyester Tetrafluoroethylene (PVC/PVDF) Add your text (ETFE) 1.Most cost effective 1.High transparency (97%) 2. Temporary and permanent 2 More than 25 year life span structures. 3. Self cleaning 3. Soft, pliable and easy to handle 4 .Single or multi-layers 4. Less expensive than PTFE 5 100% recyclable. and ETFE 6.Can take 400 times of 5. Variety of colors, weights, it’s own weight. topcoats and textures. 6. Fire resistant 7. life span of 20+ years
  • 33. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL High Density Polyethylene (HDPE) Tensotherm and GSA Fabrics 1Add your text (UV stable) Shading only 1.Lightweight,beautifully transluscent. 2 Variety of styles, colors & shade factors 2.Impressive thermal and acoustic benefits. 3 High tensile strength 3.UV protection during the day and 4 Fire and non fire resistant Stunning appearance at night. 5 Well suited for dry/hot climates 6. Protection from sun and hail
  • 34. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL Covering mesh and canvas Other Applications Add your text 1.Textile Facades Acrylics, Coated and 2.Graphics Laminates 3. Textures 1.Tent and Awning Industry 4. Digital Printing 2.Variety of styles, colors & 5. Truly unique patterns patterns 3.Low tensile strength 4.Fire and non fire resistant 5.Exterior Shading Devices
  • 35. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL SEVERAL OTHER USES Add your text 1.Hides mechanical systems 2.Acoustical helper 3.Light reflector 4.Transforms spaces
  • 36. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL SEVERAL OTHER ALLPLICATIONS Introduction Add your text
  • 37. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL Add your text Indore Cricket Stadium Science City Ahmedabad Nirmal Lifesyle Mumbai 10 Acres City Mall,Ahemadabad Project-Inside Outside Mega show WESTERN OUTDOORS , INDIA Mahindra World City, Chennai Glenmark Pharmaceutical Ltd. New Mumbai
  • 38. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL PROJECTS IN INDIA
  • 39. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL REFERENCE: 1.Makowski, Z.S. (1995): Light-weight structures. 2.Gopal Mishra http://theconstructor.org/2009/10/cable-and-tension-structures 3.Ambroziak. A, Klosowski. P .2006.On constructional solutions for tensile Structures (17-20 ) . 4.Armijos.S, www.fabricarchitect.com (images-20-24) 5.Huntington C. 2004.The tensioned fabric roof . (12-14) 6.Kloiber L,P.E,.Eckmann D, AIA,S.E,P.E,.Meyer.T, Hautzinger .S,2004. Design consideration in cable stayed roof structure. AI conference, North American steel construction March 2004, Model steel construction . 7.www.membranes24.com 8.www.architen.com 9.www.taiyomc.com 10.www.tensileworld.com 11.www.FabricArchitect.com
  • 40. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL Add your text THANK YOU AR.SUVARNA LELE ER.SHIRISH PATIL
  • 41. ‘MEMBRANE’S’IN LIGHTWEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIREESH PATIL CHAUGULE PATIL CONSULTANTS P LTD Guimarães, Portugal – 21-23 July 2010
  • 42. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL Introduction Tensile structures They are Light weight as their structural stability is derived from their pre stressed shape rather than the mass of material used . Tensile structures allow larger spans with easier and cheaper constructions and they cover vast expanse of spaces. Membranes are uniform in thickness with a capacity to support imposed loads due to their designed shapes and deflections.
  • 43. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL The aim of this paper is to take an overview of the ‘Membranes’ in cable and membrane structures. Before installation on site a membrane has to go through several stages right from design including the steps as form finding, load analysis and design of fabric geometry. The paper also talks about several shapes and forms a membrane can achieve and the principle behind the design of these shapes. Important aspect of membrane structure is availability of membranes in market. This paper accounts various available covering materials in the market and the criteria have to be considered before their installations on the site.
  • 44. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL BASIC SHAPES AND FORMS Synclastic surface .( fig 1) Anticlastic surface .(fig 2) Membrane structure depends on double curvature to resist the imposed loads. The shapes can be deciding factor of resistance of loads. The surfaces can be categories in Synclasic and Anticlasic surfaces. 1]Synclastic surface: Upward loads are resisted by a stress increase about both axes of the fabric while downward loads are neutralized by internal pressure. Inflatable fabric structures are simplistic forms.( fig 1) 2]Anticlastic surface: Fibers with convex curvature. One surface resists the upward load by increasing tension, while fibers with concave surface increase their tension to resist downward loads.(fig 2)
  • 45. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL BASIC SHAPES AND FORMS The basic forms of all curvatures are hyperbolic paraboloids, cones or arches Hperbolic Paraboloid Cone Arch thread in tension changes conventional materials Curvature provides geometry when in in tension and resistance to out of Compression. compression. plane forces. Tension conditions between tensile and conventional materials
  • 46. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL Evolution Of Several Forms From The Basic Add your text 6 point membrane Chinese hat Center arch Rectangular pneu 3D node Custom2 Custom1 Rhino design Some More Shapes (www.membranes24.com)
  • 47. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL Add your text Inflated bubble Some More Shapes
  • 48. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL DESIGN PROCESS 1.The first step in designing a fabric structure is to create a form with sufficient PRE-STRESS or tension. Fabric structures must be clamped to a frame or be pre-stressed in order to avoid “fluttering” like a flag or sail. 2.The second step is to DETERMINE THE BOUNDRIES of the tensioned fabric. Boundaries include frames, walls, beams, columns and cables. The fabric is either continuously clamped to frames, walls or beams or attached to columns with membrane plates with adjustable hardware. In most cases the fabric forms a curved edge or “CATENERY” between connection points requiring a cable, webbing belt or rope to carry loads to the major structural points. 3.Once the primary points have been determined, the third step is referred to as “FORM FINDING”. Form finding is the art of discovering the most efficient structure which can be fabricated with as little waste as possible and can be transported and installed with ease, installation and fabrication. 4.The last step in the design process is ANALYSING the structure’s response to loads, including dead loads and live loads (snow, wind, etc.).
  • 49. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE, ER SHIRISH PATIL Flowchart :Illustrating General Approach to Tensile Membrane Structure Design and Engineering Add your text
  • 50. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL Tensile membranes design process, from conception to realization Add your text Architects Requirements Conception Construction,elevation Form Finding Membrane cutting and manufacturing Analysis Cutting pattern Detailing generation Engineers Contractors,Manufacturers.
  • 51. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL Hybrid Method Proposed for Tensile Membrane Design Grid Generation Form Finding Surface Fitting Render (a) Grid Generation, (b) Form finding (c) Surface fitting, (d)Render representation Representation of a membrane structure with a nodal force using a 5x5 grid
  • 52. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL FROM CONCEPT TO SITE 1.SKETCHING. 2.COMPUTER DRAWING 3.PHYSICAL MODELLING 4.ACTUAL SITE INSTALLATION http://fabricarchitecturemag.com/articles/0708_rv2_rhino.html
  • 53. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL Form-finding 1.Soap and liquid plastic films: soap and liquids are excellent mediums to experiment with as they exhibit excellent tensile capacity but lack shear capacity. Wire or strings can act as cables and liquid as well as soap films will form anticlastic shapes of pre stressed structures. The film or bubble can be stretched to the limits till it breaks. Various shapes which are formed after stressing the film can be noted and applied for further design. 2.Physical models Building:plays a significant part in design of structure. The limitations and possibilities can be worked out by experimenting on the physical models. The miniature model must carry or be identical with the actual structure in properties. The structures are to be designed to be in equilibrium conditions for applied loading conditions. The structures mostly are designed to carry uniform pre stress in their membranes Experimenting on physical models for evolution of different forms
  • 54. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL Add your text Actual cutting process
  • 55. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL TECHNICAL TERMS IN DESIGN OF TENSILE STRUCTURES Base Fabric: The uncoated fabric, also known as greige goods. Bias: Oriented at 45 degrees to the warp and fill directions of the fabric. Add your text Biaxial: Taken along two concurrent orthogonal directions, usually principal directions. Butt Seam: Seam created when the two pieces of fabric being joined together are butted together with a strip twice the width of the seam. Catenary Cable Pocket: Edge treatment in which the fabric is folded over on itself to form a pocket in which a catenary cable can be installed. Catenary Cable Fitting: Device attached to the end of a cable to allow a connection to another member. Fittings are swaged. Catenary: The curve theoretically formed by a perfectly flexible, uniformly dense fabric. Catenary Cable Fitting: Steel cables that run through the pockets on the perimeter of a tension fabric structure. The shape of the cable follows that of the pocket, which is typically curved with a ratio of 1:10. The length of the cable is determined by the project engineer supplying the fabric patterning. The thickness of the cable is determined by the engineer who calculates the reaction loads at the cable ends. Coating: A material applied to a fabric for waterproofing and protection of the fabric yarns. Coating Adhesion: Strength of the bond between the substrate of a fabric and the coating.
  • 56. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL TECHNICAL TERMS Compensation: The operation of shop fabricating a fabric structure of pieces of the structure smaller in the unstressed condition than the actual installed size, to Add your text the stretch at pre-stress level. account for Elongation: The change in lengths of a material sample; normally this is associated with some load or force acting on the sample. In fabric, this elongation. does not normally refer to true strain of the fiber elements as in the classical sense; but, rather, normally refers to the apparent” strain resulting from a straightening out of the crimped yarns in the fabric matrix. Equilibrium Shape: The configuration that a tensioned fabric surface assumes when boundary conditions, pre-stress level, and pre-stress distribution are defined. Fabric Clamp: Device for clamping the edge of a fabric panel, usually a bar or channel shape and made of aluminum or steel. Form Finding: The process of determining the equilibrium shape of a fabric structure . Keder: Brand name for the solid PVC cord used at a “rope edge”. Rope edges provide strength and a surface to evenly distribute fabric tension forces. Lap Seam: Seam created when the two pieces being joined are overlapped by the width of the seam Mast: The principal upright in a tension structure. Warp Yarn: The long straight yarns in the long direction of a piece of a fabric. Waft Yarns: The shorter yarns of a fabric, which usually run at the right angles to the wrap yarns.They are also called as filled yarns.
  • 57. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL Most commonly observed shapes and forms Add your text Mast supported Point supported Arch supported Frame Supported Simple saddle shaped
  • 58. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL Constructional Details Edge details Typical Details of connection of members
  • 59. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL Constructional Details Catenery cables at Base Plate to get Mast, cleats, clips side connection anchor bolts right and bale rings Extruded member with Tripod head with Membrane Plate membrane plate catenery cable the link and connector and catenery cable
  • 60. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL Constructional Details Edge- curve, cantenary or clamp Tie downs- connector to the ground
  • 61. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL Constructional Details-Edge CONSRTUCTIONAL DETAILS-EDGE Masts Or Compression Members,Catenary Cables,edge details
  • 62. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL Constructional Details-Edge And Center Bale Rings- Catenary Cables Membrane Plate Compression Catenery cables are Provide ‘Link’ from embrane to rings At the top of used along the structural masts.These plates are conical shaped perimeter stretching installed to accept membrane structures. from mast to mast Catenery cables and pin connections Entire structure is installed inside a hardware. tensiond at the top by pocket inside a lifting the ring membrane
  • 63. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL Issues To Be Considered Before Design Are As Following: Add your text 1.ECONOMICS:The cost of designing custom components needs to be weighed against the use of semi-finished products (i.e. tube, pipe, etc.) and fabricated parts (bolts, nuts, shackles, etc.) 2. MATERIAL :The different material properties (strength, thickness, elasticity, weight, etc.) make material selection critical.A need for components to be highly abrasion-resistant, low maintenance and “vandal proof” also influences the choice of suitable materials. 3.PRODUCTION:Various production processes (welding, forging, casting, etc.) have their own advantages and disadvantages that dictate the design of structural components. In addition, the quantity of parts required (single vs. mass production), play a significant role in determining whether a custom component is feasible and cost effective. 4.ANATOMY OF FABRIC: The best way to understand the cost of a fabric structure is to request a Schedule of Value (SOV) or a breakdown of the major cost (design/engineering/ project management, steel, fabric and hardware fabrication, installation and equipment and shipping).
  • 64. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL Considerations Prior To Design Of TheStructure Anatomy of a Fabric Structure (% varies) Plan Area (Length x Width) X Shape Factor (H) = Surface area Surface Area X Cost per SQFT= Budget Design (DD to CD) Engineering (awning to dome ,Stadium etc) Project Management (scope of work) Steel Fabrication (large variable) Membrane Fabrication (based on complexity) Installation (location) Shipping (transport.) Today’s Materials come in 1. Different widths 2. Variety of colors 3. Some can accept graphics 4. Different light transmission 5.Vary in life span
  • 65. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL BENEFITS OF TEXTILE ARCHITECTURE Benefits of Textile Architecture 1.Natural Light Add your text 2.Reverse illumination at Night 3.Easy to handle, as light in weight 4.Unique shapes 5.Retraction, Dismantling & Re-erection possible 6.Colors available 7.Graphic customization possible 8.Graphic projection possible 9.Rapid on site installation 10.Large clear Spans possible 11.Resistance to corrosive environments 12.Easy to adapt to existing structures for renovation 13.Can be combined with different materials 14.Can exist in all & extreme climatic conditions 15.Suitable for a wide spectrum of size & applications 16.Pre-engineered Modular structures possible
  • 66. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL Benefits of Textile Architecture BENEFITS OF TEXTILE ARCHITECTURE Suitaible For Wide Spectrum Of Resistant To Wide Spectrum Of Size And Applications Climatic Conditions Day And Night Performance Large Clear Spans
  • 67. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL BENEFITS OF TEXTILE ARCHITECTURE Add your text Resistance to corrosive Natural Light Unique Shapes environment Easy Combination with other materials Flexible skin Flexible skin
  • 68. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL AVAILIBILITY IN SEVERAL COLOURS
  • 69. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL Significance Of Coating Add your text fabric against weather 1.It seals the 2.provides resistance to ultraviolet light 3.functions as a medium for joining panels 4. fire-rated Selecting the proper Fabric 1Size 2.Form 3.Span 4.Function 5.Availability 6.Economics 7.Sustainability
  • 70. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL Today’s coverings include Introduction 1.Teflon coated fiberglass (PTFE) 2.Ethylene tetra fluoro ethylene (ETFE) 3.Vinyl coated polyester (PVC/PVDF) 4.High density polyethylene (HDPE) 5. Laminated Products 6.Theatrical Draperies and Stretch fabrics Polyvinyl Tetra Fluro Ethylene (PTFE) 1.Large scale permanent structures 2. Non Combustible 3. Life span of over 25 years. 4. Waterproof,resists UV Rays,chemically inert. 5. Colors now available membrane bleaches to milky white
  • 71. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL Other “Non-combustibles”… Add your text Silicon Coated Fiberglass •Hybrid PTFE •TiO2 (Titanium Dioxide) Photocatalyst membrane.
  • 72. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL Ethylene Vinyl Coated Polyester Tetrafluoroethylene (PVC/PVDF) Add your text (ETFE) 1.Most cost effective 1.High transparency (97%) 2. Temporary and permanent 2 More than 25 year life span structures. 3. Self cleaning 3. Soft, pliable and easy to handle 4 .Single or multi-layers 4. Less expensive than PTFE 5 100% recyclable. and ETFE 6.Can take 400 times of 5. Variety of colors, weights, it’s own weight. topcoats and textures. 6. Fire resistant 7. life span of 20+ years
  • 73. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL High Density Polyethylene (HDPE) Tensotherm and GSA Fabrics 1Add your text (UV stable) Shading only 1.Lightweight,beautifully transluscent. 2 Variety of styles, colors & shade factors 2.Impressive thermal and acoustic benefits. 3 High tensile strength 3.UV protection during the day and 4 Fire and non fire resistant Stunning appearance at night. 5 Well suited for dry/hot climates 6. Protection from sun and hail
  • 74. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL Covering mesh and canvas Other Applications Add your text 1.Textile Facades Acrylics, Coated and 2.Graphics Laminates 3. Textures 1.Tent and Awning Industry 4. Digital Printing 2.Variety of styles, colors & 5. Truly unique patterns patterns 3.Low tensile strength 4.Fire and non fire resistant 5.Exterior Shading Devices
  • 75. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL SEVERAL OTHER USES Add your text 1.Hides mechanical systems 2.Acoustical helper 3.Light reflector 4.Transforms spaces
  • 76. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL SEVERAL OTHER ALLPLICATIONS Introduction Add your text
  • 77. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL Add your text Indore Cricket Stadium Science City Ahmedabad Nirmal Lifesyle Mumbai 10 Acres City Mall,Ahemadabad Project-Inside Outside Mega show WESTERN OUTDOORS , INDIA Mahindra World City, Chennai Glenmark Pharmaceutical Ltd. New Mumbai
  • 78. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL PROJECTS IN INDIA
  • 79. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL REFERENCE: 1.Makowski, Z.S. (1995): Light-weight structures. 2.Gopal Mishra http://theconstructor.org/2009/10/cable-and-tension-structures 3.Ambroziak. A, Klosowski. P .2006.On constructional solutions for tensile Structures (17-20 ) . 4.Armijos.S, www.fabricarchitect.com (images-20-24) 5.Huntington C. 2004.The tensioned fabric roof . (12-14) 6.Kloiber L,P.E,.Eckmann D, AIA,S.E,P.E,.Meyer.T, Hautzinger .S,2004. Design consideration in cable stayed roof structure. AI conference, North American steel construction March 2004, Model steel construction . 7.www.membranes24.com 8.www.architen.com 9.www.taiyomc.com 10.www.tensileworld.com 11.www.FabricArchitect.com
  • 80. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL Add your text THANK YOU AR.SUVARNA LELE ER.SHIRISH PATIL