Presentation for the award-winning paper of the same name, presented in Power-Gen Asia 2013 by Kari Punnonen, Area BDM, Oil & Gas Business, Wärtsilä Power Plants.
Download the paper at: http://www.wartsila.com/file/Wartsila/en/1278537230339a1267106724867-Small_and_Medium_size_LNG_for_Power_Production_KPunnonen.pdf
7. Wärtsilä Hamworthy Gas Excellence
Your perfect match
– WÄRTSILÄ is a global leader in complete lifecycle power solutions for the marine and
energy markets. In addition to being a world class engine manufacturer and supplier,
Wärtsilä is also a recognized EPC contractor in the power generation sector with extensive
references for turn key delivery of onshore power plants and floating power barges.
– HAMWORTHY OIL & GAS SYSTEMS was a leading designer, developer and manufacturer
of advanced gas handling systems for onshore, marine and offshore applications.
Hamworthy has patented LNG technology within LNG liquefaction and is a recognized
provider of technology and systems for various LNG applications worldwide.
– With Hamworthy now being an integrated part of Wärtsilä the two companies’ extensive
project execution experience and technology portfolios are combined into a seamless and
fully accountable one stop shop for complete small and mid scale LNG production facilities.
8. Wärtsilä Oil & Gas Systems
Products and Organization from Wärtsilä Oil & Gas Systems
LPG
LPG cargo handling systems
Cargo heaters & vaporizers
Reliquefaction & cooling plants
Ship- and cargo tank design
LNG
BOG reliquefaction plants
Gas Recovery
Separation Technology
Aftermarket
VOC recovery systems
Separator design
Complete site support services
LNG regasification plants
Zero Flare solutions
VIEC /VIEC-LW internals
Project life time support
Small scale LNG plants
HC blanket gas and recovery
Interface level and profilers
Training
LNG fuel gas systems
Flare gas recovery and ignition
Compact separation
10. LARGE SCALE
Large Scale LNG
• Intercontinental transport
• Millions of tons per year
• LNG Terminal feeding into
pipeline system
• Providing a commodity
Jetty capable of offloading ships
from 35,000 m3
to 145,000 m3
• Single containment tank
(160,000 m3)
• 125 MMSCFD Regas and
Sendout
24. LNG Carrier Capacity Determination
Main Parameters for carrier capacity determination:
Transportation Distance: 1500 NM
LNG Carrier average speed: 15 Knots
LNG Tank sizes as defined
Carrier Capacity
Gas consumption as defined
Plant
No Gas
With Gas
For average capacity
Size
Off-Take
Off-Take
50 MWe
6000 m3
13.000 m3
100 MWe
12.000 m3
30.000 m3
300 MWe
35.000 m3
52.000 m3
25. LNG Storage Tank Capacity Determination
Main Parameters for storage tank capacity determination:
Safety inventory: 7 days
Heel requirement: 10%
LNG-Tank Capacity
Shipping information as defined
Gas consumption as defined
Plant
No Gas
With Gas
Size
Off-Take
Off-Take
For average gas consumption
50 MWe
10.000 m3
25.000 m3
100 MWe
20.000 m3
45.000 m3
300 MWe
57.000 m3
90.000 m3
26. Re-Gasification Low Pressure System
LNG Re-Gasification Process to deliver Low Pressure Gas:
Low pressure consumer, i.e. Power Plant
Atmospheric full containment tank
Delivery Pressure @10 bar(g)
Boil Off Gas fed into low pressure gas supply system
Heating media for re-gas: ambient air, sea water of hot water/steam
Dimenioned for max. gas consumption
13.1.2014
27. Re-Gasification High Pressure System
LNG Re-Gasification Process to deliver Low and High Pressure Gas:
Low pressure, 10 bar(g), High pressure to NG pipeline, 50 bar(g)
Atmospheric full containment tank
Boil Off Gas fed into low pressure gas supply system
Heating media for re-gas: ambient air, sea water of hot water/steam
Dimenioned for max. gas consumption
BOG Heater
To Engines
Excessive BOG
Compressor
Regas Phase 1
Natural BOG
Compressor
HP-pump LNG Vaporizer
LNG
To Gas Grid
Blowdown to
Vent/Flare
Regas Phase 2
Loading Arms 5000 m3/h each
BOG
LNG Supply
Vapor Return
Pump
13.1.2014
LNG Tank
28. Re-Gasification High Pressure System
REGASIFICATION SYSTEMS
Heating media: Seawater
Intermediate: Propane, phase-change
Petronas Melaka
Re-Gas Capacity 3*221 t/h
Pressure: 70 bar
Sea Water Heating
Dry Weight 945 tons
Heating media: Steam
Intermediate: Water/Glycol
30. LNG Feasibility Analyze – STEP 1
STEP-1
LNG FOB-Price
At Main Hub
US$/MMBtu
STEP-2
Distribution Gas
Price as fuel Cost
US$/MMBtu
13 January 2014
LNG
Transportation
LNG Receiving
Terminal
LNG
Re-Gasification
”Terminal Effect” on gas price
-transportation cost
-investment cost
-operation and maintenance cost
Distribution Gas
Price: US$/MMBtu
Power Plant
energy
conversion
Conversion Cost
-fuel cost
-investment cost
-O&M cost
Sales Power Tariff
US$/MWh
35. LNG Feasibility Analyze – STEP 2
STEP-1
LNG FOB-Price
At Main Hub
US$/MMBtu
STEP-2
Distribution Gas
Price as fuel Cost
US$/MMBtu
13 January 2014
LNG
Transportation
LNG Receiving
Terminal
LNG
Re-Gasification
”Terminal Effect” on gas price
-transportation cost
-investment cost
-operation and maintenance cost
Distribution Gas
Price: US$/MMBtu
Power Plant
energy
conversion
Conversion Cost
-fuel cost
-investment cost
-O&M cost
Sales Power Tariff
US$/MWh
37. LNG Based ”Power Tariff”
Back-Ground
Investment Fundaments for Power Plant
•Power Plant Site location next to the LNG Terminal
•Gas delivered to plant at 10 bar(g)
•For simplicity; 100% equity financing considered
•Return on Equity (ROE) Target: 15%
•Project Life time for evaluation and power tariff calculations: 25 years
•Running profile: annual running hours 7000h, average load 80%, capacity factor 63,9%
Power Tariff Constituents
Fuel Cost
•Fuel cost for power plant as per the
“Distribution Gas Price”
•Lube oil consumption: 0,3 g/kWh
•Lube oil price: 1 US$/Litre
View of 6 engines modular engine hall
Power Plant
Investment
•EPC part of total Investment (M€)
•50 MW – 880 US$/kW
•100 MW – 850 US$/kW
•300 MW – 845 US$/kW
Sasol New Energy Holdings, South Africa
Power Plant O&M
•Variable O&M cost: 7-9 US$/MWh
•Fixed O&M cost typically between
5 – 10 US$/kW annually
•Fixed insurance cost
•Fixed Administrative costs
O&M Agreement with thousands of MW s