1. Revision Quiz
Brian Russell

2. Round One
What is the link?

3. What is the link?
Mahogany
Beech
Ash
Teak
Oak
Hardwoods

4. What is the link?
Corrugated
Duplex Foil backed
White
Paper/cardCartridge

5. What is the link?
Scots Pine
Parana Pine
Red Cedar
Yellow cedar
Spruce
Softwoods

6. What is the link?
Meat Beans
Fish
CheeseEggs
Poultry
All sources of protein

7. What is the link?
Copper Zinc
Tin
Cook ing Foil
Aluminium
Non-ferrous metals

8. What is the link?
High Speed
Steel Cast Iron
Mild Steel Stainless Steel
Ferrous metals

9. What is the link?
Pewter Casting Alloy (LM4)
Brass Stainless Steel
Alloys

10. What is the link?
Elastene
(Lycra)
Tactel
Aramid
Kevlar( )
PolyesterPolyamide
(Nylon)
Acrylic
Synthetic Fibres

11. What is the link?
Linen
Cotton
Silk
Wool
Natural Fibres

12. What is the link?
Silk
Wool
Meat
Milk
CheeseEggs
Materials from animals
Fish

13. What is the link?
Bread Pasta
Potato CerealRice
Rice
Starchy Carbohydrates

14. What is the link?
Screws
Spark Plug
Nut& Bolt
Buttons
Nails
Zip Fastener
Resistors
Components
E le c t r ic a l P lu g

15. What is the link?
Earthenware Clay
Porcelain
Copper
Cook ing Foil
Aluminium
Mild Steel
Potatoes
Materials dug out of the ground

16. What is the link?
Polythene
Batteries
PVC
Polyamide
(Nylon)
Polyester Acrylic
Polystyrene
Materials made from oil
Thermoplastics

17. What is the link?
Foil Lined Duplex Board
Glass Reinforced Plastic
MDF
Concrete
Composites/Combined materials

18. What is the link?
Resistors
S p e a k e r
Motor
Transistor
Capacitors
Buzzer
Electronic Components

19. What is the link?
Bevel gears
Chain & Sprocket
Worm & Worm WheelCrank
Cam & Follower
Spur Gears
Mechanical Components

20. What is the link?
Blockboard
ChipboardPlywood
MDF
Hardboard
Manufactured Boards

21. What is the link?
Acetate
S c o t s P in e
Beech
Cotton
Paper
Cereals
Materials from plants/trees

22. What is the link?
Glass Reinforced Plastic
Urea Formaldehyde
Epoxy Resin Phenol Formaldehyde
Melamine Formaldehyde
Thermosetting Plastics

23. Round Two
Using ICT

24. Using ICT
What does CAD/CAM stand for?
Computer Aided Design
Computer Aided Manufacture

25. Using ICT
What does CNC mean?
Computer Numerical Control
(controlling machinery using numerical data in
CAD software)

26. Using ICT
Give three benefits of using CAD/CAM
Repeatability
Easier data storage and retrieval
Quick changes/set-ups
Reduce labour costs
Flexibility
Full automation capability

27. Using ICT
Give one drawback of using CAD/CAM
Security of data
Risk of data corruption
Initial investment – plant and
training

28. Using ICT
What is this computer controlled machine
called?
CNC Lathe

29. Using ICT
CAD/CAM easily allows you to design in
one country and manufacture in another.
What is this process called?
Remote Manufacturing

30. Using ICT
What does CIM stand for?
Computer Integrated Manufacture
(all the computer functions are integrated together in a fully
automated system)

31. Using ICT
All aspects of manufacturing can be
completely controlled by computer data
and run by minimum the number of people.
What is this called?
Automation

32. Using ICT
What manufacturing system allows
cars with very different specifications
to be made on the same production
line?
Just in Time (JIT)

33. Using ICT
3D prototypes can be built up layer by
layer, direct from the computer. What is
this process called?
Rapid
Prototyping

34. Using ICT
Face to face communication is possible
across the globe. What is this
technology called?
Video
Conferencing

35. Using ICT
What is the main purpose of bar-
coding?
Stock control (knowing where the
products are – storage, transit, sales
floor etc.)

36. Round Three
What’s the name?

37. What’s the name?
What name is given to the study of
human measurements?
Anthropometrics

38. What’s the name?
What name is given to the printing
process which uses the idea that oil
and water do not mix?
Lithography
(or lithographic
printing)

39. What’s the name?
What name is given to the study of
how easy it is for people to use their
working environment?
Ergonomics

40. What’s the name?
What name is given to the most
efficient working space?
Working Triangle

41. What’s the name?
What name is given to the normal
range of human sizes we consider
when designing?
5th
- 95th
Percentile

42. What’s the name?
What name is given to products
which are not suitable for lots of
different people?
Exclusive

43. What’s the name?
What name is given to describe
materials breaking down over time?
Degrading
(or degradation)

44. What’s the name?
What name is given to the process
for cutting out card packaging nets?
Die-cutting
Plyw ood
Foam layer
Card t o be cut
Blade

45. What’s the name?
What name is given to an accurate
detailed model showing how a
design will look and, sometimes, how
it will work?
Prototype
S ony
900
920
910
On/Off

46. What’s the name?
What name is given to the aim of
designing products for everyone to
use?
Inclusive design (or
sometimes called
Universal design)

47. What’s the name?
What term is given to a system which
identifies risks and hazards when
manufacturing food products and
defines ways of controlling them?
HACCP
(Hazard Analysis and Critical Control Point)

48. What’s the name?
What name is given to this symbol?
CCopyright (means don’t
copy this, it’s mine) – usually has
the name and date alongside

49. What’s the name?
What name is given to a
manufacturing aid for holding the
object you are working and guiding
the tool?
Jig

50. What’s the name?
What is the term for turning raw
materials into useful stock sizes
called?
Primary processing

51. What’s the name?
What name is given to this symbol?
British Standards Institute
(BSI) “Kitemark”
S

52. What’s the name?
What name is given to reviewing
potential hazards during manufacturing
or when the product is in use?
Risk Assessment

53. What’s the name?
What name is given to ensuring that
each product is right first time every
time?
Quality Assurance

54. What’s the name?
What name is given to the process
which manufacturers use to ensure
that their products are always getting
better.
Continuous Improvement

55. What’s the name?
When manufacturing, what name is
given to the acceptable range of
difference from standard?
(Sometimes measured in plus/minus)
Tolerance

56. What’s the name?
What is the name of the process
used for printing perfume cartons?
Offset lithography

57. Round Four
Odd one out

58. Odd one out
Canned
Food Pottery
Chisel
Blade
UHT
Milk
Enamelled
Brooch
GRP Boat – the rest all involve
high temperature processes
Glass Reinforced Plastic Boat

59. Odd one out
ScissorsFood
Processor
Craft Knife Tinsnips
Pillar Drill
Sander
Sander – the rest cut
with a slicing action

60. Odd one out
Mortice & Tenon
Nut & Bolt KD Fitting Sewing
Velcro
Glazing
Glazing, the rest are
methods of assembly

61. Odd one out
Parana Pine
Cheese
Silk
Wool
Polyester
Ash
Polyester, the rest are from
renewable sources

62. Odd one out
Pasta
Cereals
Potatoes
Rice
Rice
Bread
Cheese
Cheese – dairy product,
the rest are carbohydrates

63. Odd one out
Router
Milling Machine
3D Printer
Lathe
3D printer – the rest
remove materials

64. Odd one out
Corrugated Card
Wool
Cooking Foil
Aluminium
Beech
Aluminium – the others are
all renewable materials

65. Round Five
How Green are you?

66. How Green are you?
Name four of the 6Rs
Reuse
Reduce
Recycle
Repair
Rethink
Refuse

67. How Green are you?
This symbol is found on some
packaging. What does it mean?
Glass, please place
in recycling bin

68. How Green are you?
What 3 stages are essential
for recycling to take place?
Collect products
Separate into components
Sort into separate material groups

69. How Green are you?
What does this symbol mean?
Aluminium, can be
recycled

70. How Green are you?
Materials which break down
naturally are called what?
Biodegradable

71. How Green are you?
What do these two
products have in
common?
Both made from
recycled
components

72. How Green are you?
• Provides specific information on the
type of plastic material. This example is
High Density Polyethylene. Found on
some carrier bags, milk crates, buckets
etc.
What does this symbol mean?

73. How Green are you?
Why are these not considered
as green products?
Disposable (single use)
Difficult to recycle
Excess packaging

74. How Green are you?
This symbol is found on some
drinks cans. What does it mean?
Steel, can be recycled

75. How Green are you?
• Needs specialist recycling, do not put in
normal household bin
What does this symbol
mean?

76. How Green are you?
When we are asked to consider the
whole product life cycle, what does
this mean?
Consider the impact
from extracting the
material through to
disposing of the
product when used

77. Round Six
Volume production

78. Volume production
What process has been used to
manufacture the blister pack?
Vacuum forming

79. Volume production
What process has been used to
manufacture the plastic bottles?
Blow moulding

80. Volume production
There are six types of secondary processing
• Casting & moulding
• Wastage (or separation)
• Conditioning
• Assembling
• Finishing
• What is missing?
Forming

81. Volume production
What scale of production would
have been used to manufacture
these bread products?
Batch
Production

82. Volume production
What scale of production would
have been used to manufacture
this drink?
Continuous
Production

83. Volume production
What scale of production would
have been used to manufacture
this motorcycle?
One-off
Production
(also called jobbing or custom
production)

84. Volume production
What scale of production would
have been used to manufacture
this car?
Mass
Production
(sometimes called flow
production)

85. Volume production
What do the initials JIT stand for?
Just in Time

86. Volume production
What is the most common
method of destroying bacteria in
food products?
Heating (above 121 degrees
centigrade)

87. Volume production
What process has been used to
manufacture these metal
components?
Sand Casting

88. Volume production
What process has been used to
manufacture these plastic
components?
Injection Moulding

89. Volume production
What process is shown below?
Forging

90. Volume production
What is this manufacturing tool
called?
Die cutting tool
(also called a press knife or
cutting forme)

91. Volume production
What process has been used to
manufacture these large plastic
products?
Rotational
Moulding

92. Volume production
What process has been used to
manufacture these socks?
Knitting

93. Round Seven
All wrapped up

94. All wrapped up
• Protect
• Inform
• Contain
The purpose of packaging can be
broken down into six areas. Which
are missing?
Transport
Preserve
Display

95. All wrapped up
Solid white board (would accept carton
board)
What material is most
commonly used for
perfume cartons?

96. All wrapped up
Give two reasons why corrugated
card might be used for pizza
packaging?
Cheap, rigid,
good insulator,
easy to print on,
recyclable…

97. All wrapped up
Give two reasons why packaging is
often cuboid?
Close packs (tessellates)
so maximises space on
pallets, lorries etc.
Stacks well, can be easily
displayed on shelves…

98. All wrapped up
What name is given to the flat shapes
which make up cartons?
Nets

99. All wrapped up
Fluted board
What material is most
commonly used to
cushion perfume
bottles?

100. All wrapped up
What material is used for making this
plastic bottle?
PET
(Polyethylene Terepthalate)

101. All wrapped up
What does this symbol
mean?
Estimated - average quantity must
be accurate but the weight of each
pack might vary slightly.

102. All wrapped up
What are the 4 process colours used
in lithographic printing?
Yellow,
Magenta,
Cyan,
Black

103. What is this type of packaging called
and what material is it made from?
Transit packaging and it is made
from corrugated cardboard
All wrapped up

104. All wrapped up
What is the white material called
which is used as part of this
packaging?
Expanded
Polystyrene

105. Cellophane
All wrapped up
What is the material called which
is wrapped around to secure this
packaging?

106. All wrapped up
What is the material used in these
packaging trays?
Aluminium Foil

107. All wrapped up
Why is glass used for packaging
perfume?
Resistant to chemicals
Waterproof
Looks good
Economical…

108. What is the material used for these
carrier bags?
All wrapped up
High density
polythene

109. All wrapped up
What is the clear material used for
this blister pack?
PVC (Polyvinyl Chloride)
or
PET (Polyethylene
Terepthalate)

110. All wrapped up
What is this symbol found on
perfume packaging telling the
customer?
Indicates the period after
opening before the
product starts to
deteriorate

111. Round Eight
Communicating

112. Communicating
Tone
What is the term used to describe
colour which goes from dark to light?

113. Communicating
If a spider walks from one side to another
and can still be seen draw a thin line. If
the spider moves out of sight draw a thick
line.
Explain the “spider” thick
and thin line rule when
applied to drawings.

114. Communicating
Projection lines not in correct place,
arrows not touching projection lines,
dimensioning on top of drawing and
arrow
Suggest three faults
with this dimensioning

115. Communicating
Isometric projection
What name is given to this
viewpoint when drawing?

116. Communicating
Rendering
What term is used for applying colour
and tone to a drawing?

117. Communicating
Shadow on lightest side, top surface you
would expect to be the lightest, inner
flaps should be dark as in shadow of top.
Assuming that this drawing
represents a white carton
explain two faults.

118. Communicating
Cross section
What name would you give to this type
of view which shows a product cut
through?

119. Communicating
Lines are not parallel, front upright
edge is too short
This isometric cube is badly
drawn. Suggest two faults.

120. Communicating
2B, it is softer therefore will show up
better, also easier to erase than a HB
Explain which would be best to take
into an exam, a HB or a 2B pencil?

121. Communicating
Orthographic projection
What is this type of drawing called?

122. Communicating
Exploded drawing
What is this type of drawing called
which shows the separated parts?

123. Communicating
Cutaway drawing
What is this type of drawing called
which shows internal details of a
product?

124. Round Nine
Material sources

125. Material sources
What group of materials are sold in this form?
Planed side and edge (PSE)
Rough sawn
2440mm x 1220mm sheet
Mouldings
Planks
Timber

126. Material sources
What group of materials are sold in this form?
A sizes (A3, A2)
Thickness (microns)
Grams per square metre (GMS)
Colour
Roll
Paper/Card

127. Material sources
What group of materials are sold in this form?
Body
Slip
Oxides
Pigments
Ready-mixed glazes
Powders
Grog
Ceramics

128. Material sources
What group of materials are sold in this form?
Sheet
Section (tube, bar, angle, rod etc.)
Thickness (mm)
Length/strip Weight (Kg)
Metals

129. Material sources
What group of materials are sold in this form?
Section (tube, bar, angle, rod etc.)
Sheet Thickness (mm)
PowderGranules
Foam
Plastics

130. Material sources
What group of materials are sold in this form?
Weight/Ply
Roll width
Linear length
Staple/filament
Suit length
Texture
Remnant
Textiles

131. Material sources
What group of materials are sold in this form?
Fresh
Frozen
Organic
Dehydrated
Volume (litre)
Weight (Kg)
Desiccated
Foods

132. Round Ten
Name the designer

133. Name the designer
James Dyson

134. Name the designer
Jean-Paul Gaultier

135. Name the designer
Robin Day

136. Name the designer
Michael Graves

137. Name the designer
Verner Panton

138. Name the designer
Philippe Starck

139. Name the designer
Philip Treacy

140. Name the designer
Richard Sapper

141. Name the designer
Gerrit Rievtveld

142. Name the designer
Michael Thonet

143. Name the designer
Giorgio Armani

144. Name the designer
George Carwardine

145. Round Eleven
Maintenance Issues

146. Maintenance Issues
Macintosh IIfx
Disk clean
Virus Scan
Clean inside mouse
Defragmentation
Back-up data
Wipe monitor and casing

147. Maintenance Issues
Tyre pressure checks
Brake wear/adjustment
Oil chain/adjust
Adjust and oil bearings
Tyre wear/replacement
Replace batteries in lights
Gear change oil/adjust

148. Maintenance Issues
Check/replace wheels
Replace gripper strip
Oil bearings
Replace steering rubbers

149. Maintenance Issues
Wash/clean
Replace laces
Remove stones from grip
Deodorise
Replace inner sole

150. Maintenance Issues
Wash/dry clean
Condition
Iron/press
Check seams/hems
Replace buttons/zips

151. Maintenance Issues
Recharge battery
Delete messages
Clean/replace cover
Update phone numbers